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Summary of Contents for Windsor Clipper Duo
- Page 1 Clipper Duo Carpet Extractor Operating Instructions (ENG) MODEL: 1.008-048.0 CLPDU From Serial Number (Ref No1*) *See Serial Number Page in Spare Parts List or call manufacturer 86408790-A 10/29/15...
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Page 2: Machine Data Label
Thank you for purchasing a Kärcher North America product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : http://warranty.karcherna.com/ For customer assistance: 1-800-444-7654 86408790 Operator’s Manual - Clipper Duo... -
Page 3: Table Of Contents
Troubleshooting ......31 Suggested Spare Parts..... . 32 86408790 Operator’s Manual - Clipper Duo... -
Page 4: How To Use This Manual
NOTE: The manual part number is located on the Address: lower right corner of the front cover. Phone Number: Sales Representative: The model and serial number of your machine is located on the back of the machine. 86408790 Operator’s Manual - Clipper Duo... -
Page 5: Safety
Do not operate this machine near flammable fluids, dust or vapors. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. READ AND SAVE THESE INSTRUCTIONS 86408790 Operator’s Manual - Clipper Duo... -
Page 6: Consignes De Sécurité Importantes
L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié. Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement. LIRE ET CONSERVER CES INSTRUCTIONS 86408790 Operator’s Manual - Clipper Duo... -
Page 7: Hazard Intensity Level
In Flammable or Explosive areas. In areas with possible falling objects WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts. 86408790 Operator’s Manual - Clipper Duo... -
Page 8: Niveau D'intensité Du Danger
LORS DE L'ENTRETIEN DE LA MACHINE : Éviter les pièces mobiles. Ne pas porter de vêtements, vestes, chemises ou manches vagues lors de l'entretien de la machine. Utiliser les pièces de rechange approuvées par le fabricant. 86408790 Operator’s Manual - Clipper Duo... -
Page 9: Safety Labels
Suivez attentivement ces instructions ! NE PAS retirer ces étiquettes. REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, remplacez-les rapidement. WARNING LABEL 86242230 WARNING LABEL EXPLOSION FRENCH 86310500 86408790 Operator’s Manual - Clipper Duo... -
Page 10: Grounding Instructions
Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. 86408790 Operator’s Manual - Clipper Duo... -
Page 11: Instructions De Mise À La Terre
Si une rallonge est utilisée, la taille du fil doit être au moins une taille plus grande que le cordon d'alimenta- tion sur la machine, et doit être limitée à 50 pieds (15,5 millions) de longueur. 86408790 Operator’s Manual - Clipper Duo... -
Page 12: Operations
The weighted root mean square acceleration at the operator's arms was measured to be below 2.5m/s2 This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measure- ment and related calculations were made in accordance with ISO 5349-1. 86408790 Operator’s Manual - Clipper Duo... - Page 13 à moins qu'ils aient été donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil. 86408790 Operator’s Manual - Clipper Duo...
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Page 14: How This Machine Works
The interim pump provides flow directly to the interim nozzle. The strainer protects the pump from debris. The solution pumps control the cleaning solution flow. 86408790 Operator’s Manual - Clipper Duo... -
Page 15: Components
Operations Components 1. Control Panel 6. Solution Fill Cover 2. Recovery Dome 7. Solution Drain Hose 3. Recovery Drain Hose 8. Solution Tank 4. Recovery Tank 9. Vacuum Shoe 5. Scrub Deck 86408790 Operator’s Manual - Clipper Duo... -
Page 16: Controls
Operations Controls 1. Hand Tool Switch 5. Continuous Spray 2. Main Switch 6. Intermittent Spray 3. Light Cleaning 7. Intermittent Spray Buttons 4. Deep Cleaning 86408790 Operator’s Manual - Clipper Duo... -
Page 17: Filling The Solution Tank
Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene STEP 2 D-Limonene ADD CLEANING * Product Trademark Names CHEMICAL PER CHEMICAL LABELING FILL LINE STEP 3 REPLACE SOLUTION FILL COVER STEP 4 86408790 Operator’s Manual - Clipper Duo... -
Page 18: Pre Run Setup
Press the top of the switch for the encapsulating Interim Carpet Cleaning Process. Press the bottom of the switch for Deep Extraction. STEP 3 Adjust handle to comfortable operating position. Tip machine back by main handle to move to starting point. STEP 4 86408790 Operator’s Manual - Clipper Duo... - Page 19 The continuous AUTO setting allows the operator to set the switch in the "on" position with one touch, and is typically used in large areas where long cleaning passes are made. Place main switch in machine cleaning mode to start cleaning process. 86408790 Operator’s Manual - Clipper Duo...
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Page 20: Operating The Machine
1 foot before ending cleaning pass. STEP 3 4. Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. 1 in. Overlap brush contact area approximately 1 inch. (25mm) STEP 4 86408790 Operator’s Manual - Clipper Duo... - Page 21 STEP 5 defoamer to recovery tank. 6. Use right side of machine for cleaning against walls. STEP 6 SHUT DOWN CENTER POSITION 7. After cleaning, turn off all controls, and carefully unplug machine. STEP 7 86408790 Operator’s Manual - Clipper Duo...
- Page 22 8. . Empty recovery tank by releasing recovery drain DRAIN HOSE hose. Use a hose with cold water to clean out the recovery tank. Drain solution tank after each use. SOLUTION DRAIN HOSE STEP 8 86408790 Operator’s Manual - Clipper Duo...
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Page 23: Using The Hand Tool
Disconnect vacuum hose and connect the hand SOLUTION QUICK tool to hand tool connection as shown. DISCONNECT HAND TOOL SWITCH 2. Select hand tool switch. 3. Squeeze handle on accessory tool to begin cleaning. 86408790 Operator’s Manual - Clipper Duo... -
Page 24: Maintenance
Check brush for wear; ensure bristles are not damaged Check condition of vac shoe and frame for damage Check overall performance of machine Check vac motor carbon brushes Check belts for wear and replace as necessary Check cables for fraying 86408790 Operator’s Manual - Clipper Duo... -
Page 25: Components
Components BOTTOM RIGHT LEFT 1. Vacuum Motor 4. Interim Solution Pump 2. Solution Strainer (Inside Tank Fitting) 5. Main Solution Pump 3A. Spray Jet - Extraction 6. Float Shut-Off 3B. Spray Jet - Interim 86408790 Operator’s Manual - Clipper Duo... -
Page 26: Periodic Maintenance
Water should flow freely from vacuum shoe. 1. Empty unused cleaning solution from the solution tank. 2. Flush pumping system with 4 or 7 liters of clean, Vacuum Hose hot water. 86408790 Operator’s Manual - Clipper Duo... -
Page 27: Circuit Protection
Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip. The cause should be found and corrected. 15 Amp. Protects the vacuum motor. 8 Amp. Protects the brush motor. 86408790 Operator’s Manual - Clipper Duo... -
Page 28: Scrub Deck
Maintenance Scrub Deck 1. Scrub Brush Motor 2. Scrub Brushes 3. Retaining Clip 4. Brush Installation Decal 86408790 Operator’s Manual - Clipper Duo... -
Page 29: Scrub Head
3. Remove handle mounting assembly and set aside. 4. Disconnect and remove the solution/vacuum frame assembly through the top of the machine. 5. Remove the vacuum motor to service brushes. 6. Reverse process to install vacuum motor. 86408790 Operator’s Manual - Clipper Duo... -
Page 30: Vacuum Motor Carbon Brushes
Le fil de mise à la terre vert doit être fixé pour assurer un fonctionnement sécuritaire. Voir le schéma de câblage. If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center. 86408790 Operator’s Manual - Clipper Duo... -
Page 31: Troubleshooting
Brush Does Not Spin Main switch off or in hand tool mode. Turn main switch to machine mode. Brush circuit breaker tripped. Reset circuit breaker. Brush belt broken. Replace as necessary. Faulty brush motor. Call for service. 86408790 Operator’s Manual - Clipper Duo... -
Page 32: Suggested Spare Parts
Suggested Spare Parts 86299250 VACUUM MOTOR 86003630 FLOAT SHUT-OFF 86390390 STRAINER RIGHT 86298070 PUMP BOTTOM 86201110 PUMP 86297440 JET, EXTRACTION 86012550 JET, INTERIM 86408790 Operator’s Manual - Clipper Duo... - Page 33 Notes 86408790 Operator’s Manual - Clipper Duo...
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Page 34: Spare Parts List
Spare Parts List (1.008-048.0) Clipper Duo From Serial Number (Ref No1*) *See Serial Number Page or call manufacturer 86408800-B 03/29/17... - Page 35 NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 86408800 Spare Parts List - Clipper Duo...
- Page 36 Notes........43 86408800 Spare Parts List - Clipper Duo...
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Page 37: Brush Deck
Brush Deck 86408800 Spare Parts List - Clipper Duo... - Page 38 SCR, KA50X10, PT OHS, WN14112, PLTD 86224630 SPRING, BRUSH CLIP 86277130 SCR, 5/16-18 X 1.00 CARRIAGE SS 86215230 BEARING, BRONZE FLANGED 86294060 PULLEY, 30T 5MM HTD 86350490 PLUG, HOLE, 5MM DIA X 12 MM L 86408800 Spare Parts List - Clipper Duo...
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Page 39: Brush Deck Motor
Brush Deck Motor 86408800 Spare Parts List - Clipper Duo... - Page 40 CLAMP, 1.75" WORM GEAR X .312 86198450 CLAMP, 5/16 NYLON 86276820 SCR, 10-32 X 1/2 PTHMS BLK NP 86216750 CLAMP, WORM GEAR 40-64MM 86332820 RUN CAPACITOR 25 UF 86332830 START CAPACITOR 150 UF 86408800 Spare Parts List - Clipper Duo...
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Page 41: Brush Deck Mounting
Brush Deck Mounting 86408800 Spare Parts List - Clipper Duo... - Page 42 SCR, 1/4-20 X 1/2 PPHMS SS DL 86395270 COVER, BRUSH DECK MOTOR 86008460 SPACER, .500OD X .391ID X .400 86296480 CUSHION, BRUSH DECK 86295020 BRKT, DECK ARM LEFT 86271840 NUT, 5/16-18 HEX NYLOCK THIN SS 86361560 GUARD, SPLASH 86408800 Spare Parts List - Clipper Duo...
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Page 43: Control Panel
Control Panel 86408800 Spare Parts List - Clipper Duo... - Page 44 CORD ASM, 14/3 X 22 PGTL 86233170 CLAMP, 3/8 NYLON UL/CSA 86234110 CORD SET, 14/3 SJTW-A X 50' YLW 86391120 BRKT, HANDLE RELAY 86006620 SCR, 6-32 X 1/4 PPHMS SS 86005700 NUT 10-32 W/STAR WASHER PLTD 86408800 Spare Parts List - Clipper Duo...
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Page 45: Decal
Decal 86408800 Spare Parts List - Clipper Duo... - Page 46 LABEL, WINDSOR LOGO DOMED 86298670 LABEL, BRUSH INSTALL 86395910 LABEL, CTRL PNL CLP DUO 86390460 LABEL, STRAINER, CLP DUO 86334950 LABEL, DRAIN, DIRTY WATER 86335990 LABEL, INTAKE, FRESH WATER 86334980 LABEL, WAND GRIP LOCATOR 86408800 Spare Parts List - Clipper Duo...
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Page 47: Hand Tool
Hand Tool 86408800 Spare Parts List - Clipper Duo... - Page 48 SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86200810 NIPPLE, 1/8 FPT QD FEM BRASS 86293280 HOSE, 1/4" RETRACTABLE 86293290 HOSE ASM, 38.1 X 711 BLK VAC 86293500 HANDTOOL ASM 86293750 RETAINER, SOLUTION HOSE 86408800 Spare Parts List - Clipper Duo...
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Page 49: Handle
Handle 86408800 Spare Parts List - Clipper Duo... - Page 50 SCR, KA40X20, PT OVAL, WN1412, PL 86293400 SCR, M5X12 SHCS GR 10.9 PLT 86335610 HOOK, UPPER, CORD YLW 86218950 HOOK, LOWER, CORD 86218640 HANDLE, EXTRUSION, LEFT 86218630 HANDLE, EXTRUSION, RIGHT 86216500 CABLE - ACTUATION, HANDLE 86408800 Spare Parts List - Clipper Duo...
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Page 51: Handle Bracket
Handle Bracket 86408800 Spare Parts List - Clipper Duo... - Page 52 NUT, 10-32 HEX NYLOCK 86274400 SCR, 1/4-20 X 5/8 BHCS 86298830 NUT, 10-32 LOCK DT 1/8 THK PLT INCLUDES 86312160 KIT HANDLE PIVOT LEFT #3,4,5,8 AND 10 INCLUDES 86324360 KIT HANDLE PIVOT RIGHT #3,4,6,9 AND 10 86408800 Spare Parts List - Clipper Duo...
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Page 53: Handle Mounting
Handle Mounting 86408800 Spare Parts List - Clipper Duo... - Page 54 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86010670 WASHER, 5/16 FLAT SS 86345230 CAP, BRUSH ASM, CLP DUO 86295770 CAP, HANDLE, INNER 86297220 PANEL, CONN. ACCESS 86379640 WASHER, NYL, RETAINING, #10, .03 THK 86408800 Spare Parts List - Clipper Duo...
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Page 55: Handle Release Lever
Handle Release Lever 86408800 Spare Parts List - Clipper Duo... - Page 56 SCR, M8X70, HHCS, GR 10.9 PLT 86224540 SPACER, 8.5 ID X 45L 86254970 SPRING, COMP 18MM OD X 83 X 2 86259400 WASHER, THRUST .51 ID X 1 ODBRO 86225950 WELDMENT, PIVOT SHAFT, LEVER 86408800 Spare Parts List - Clipper Duo...
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Page 57: Recovery Tank
Recovery Tank 86408800 Spare Parts List - Clipper Duo... - Page 58 86006950 SCR, 10-32 X 1/2 PPHMS BLK NP 86401400 HOSE, CAP, YLW 86004510 HOSE, INSERT 86002400 CLAMP, 2.0" WORM GEAR X .312W 86296640 HOSE, 1.5 X 19.0 DRAIN 86233140 CLAMP, 2.0" WORM GEAR 86408800 Spare Parts List - Clipper Duo...
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Page 59: Solution 1
Solution 1 86408800 Spare Parts List - Clipper Duo... -
Page 60: Solution 2
GROMMET, .50ID X .06 86298120 NUT, SPEED, #8-32 86299120 TERMINAL STRIP, 4-POS, .25 86390430 TUBE, NYL 3/8 X 10.75"LG 86004350 HOSE 3/8ID NYL11 YLW X 5.75" 86364240 PUMP, 115V 120PSI SW W/INTERNAL BY PASS 86408800 Spare Parts List - Clipper Duo... - Page 61 Solution 2 86408800 Spare Parts List - Clipper Duo...
- Page 62 WASHER, #10 LOCK EXT STAR SS 86245040 LABEL, GROUND SYMBOL 86010650 WASHER #10 X 9/16 OD 86006800 SCR, 10-32 X 1/2 PHTR PLT 86395250 COVER, SOLN ASM, LOWER, TRIM 86006790 SCREW 10-32 X 3/8 HHTR W/STAR 86408800 Spare Parts List - Clipper Duo...
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Page 63: Solution Tank
Solution Tank 86408800 Spare Parts List - Clipper Duo... - Page 64 BRKT, BOTTLE & QD MOUNT 86299590 HOSE, 3/4ID X .12W CLR X 25" 86390420 TANK, SOLN, TRIM 86270920 NUT, 6-32 HEX NYLOCK SS 86273950 SCR, 6-32 X 1/2 PPHMS 86246080 LANYARD, 18.0 W/LOOP & EYE 86408800 Spare Parts List - Clipper Duo...
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Page 65: Vacuum Shoe
Vacuum Shoe 86408800 Spare Parts List - Clipper Duo... - Page 66 GASKET, 18 " VAC SHOE SIDE 86218260 GASKET, 18" VAC SHOE CENTER 86223230 PLATE, 18" VACUUM SHOE 86172950 SCR, M5X12, SHCS, ISO4762, SS 86293170 WIPER ASM 18" 86293190 PIN, CLEVIS 86293180 BEARING, BRONZE FLANGED 86218250 GASKET 18" WIPER 86408800 Spare Parts List - Clipper Duo...
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Page 67: Vacuum Shoe Mounting
Vacuum Shoe Mounting 86408800 Spare Parts List - Clipper Duo... - Page 68 WASHER, THRUST .51 ID X 1 OD X .063 86010630 WASHER, 1/4 ID X 5/8 OD SS 86273750 SCR, 1/4-20 X 5/8 HHCS SS 86293160 VAC SHOE ASM 18" 86300340 BLOCK, DECK LINKAGE 86014990 SCR, M5X20, SHCS, ISO4762, SS 86408800 Spare Parts List - Clipper Duo...
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Page 69: Vacuum
Vacuum 86408800 Spare Parts List - Clipper Duo... - Page 70 SCR, #8 X 2" PPHSMS 86217480 COVER, VAC MOTOR 86299250 ASSY, VAC MOTOR 86002390 CLAMP, 1.75" WORM GEAR X .312 86004290 HOSE, 1.5 BLK VAC X 45" 86302620 FOAM, 1 X 1 X 20 86408800 Spare Parts List - Clipper Duo...
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Page 71: Wheel & Axle
Wheel & Axle 86408800 Spare Parts List - Clipper Duo... - Page 72 86010670 WASHER, 5/16 FLAT SS 86300070 HUBCAP, 9.75" WHEEL, BLACK 86001660 HUBCAP, 5/8" SHAFT 86226050 WHEEL, 9.75" X 1.5" 86010730 WASHER, 5/8 ID X 1.18 X .06 SS 86294920 AXLE ASM, CLIPPER DUO 86408800 Spare Parts List - Clipper Duo...
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Page 73: Wiring Diagram
ATTACH TO CTRL BRKT CTRL PNL GRD LUG SOLUTION GROUP TERMINAL STRIP TERMINAL STRIP PUMP VALVE PUMP VAC MOTOR ASSY JACKETED CABLE RUN CAPACITOR START CAPACITOR (150 µF) (25 µF) BRUSH DRIVE MOTOR 86408800 Spare Parts List - Clipper Duo... - Page 74 WIRE, 150MM WHT/18 76046X6046 86299330 HARNESS, HANDLE CONNECTOR 86299370 WIRE, 10"WHT/14 76029 X 76029 86299340 HARNESS, BRUSH DECK 86299360 WIRE, 10" RED/14 76029 X 76029 86294220 BRUSH DECK WIRING HARNESS 86312170 HANDLE HARNESS CONNECTOR 86408800 Spare Parts List - Clipper Duo...
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Page 75: Serial Number
Serial Number REF. MODEL: SERIAL # RESERVED 86408800 Spare Parts List - Clipper Duo... -
Page 76: Notes
Notes 86408800 Spare Parts List - Clipper Duo...
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