Windsor COMDU 1.008-612.0 Operating Instructions Manual
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Windsor COMDU 1.008-612.0 Operating Instructions Manual

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Commodore Duo
Carpet Extractor
Operating Instructions (ENG)
MODELS:
From Serial Number (Ref No. 1*)
* See Serial Number Page
in Spare Parts List
or call manufacturer.
86400200-A
COMDU
1.008-612.0
COMXDU
1.008-614.0
COMDUX
1.008-616.0
COMXDUX
1.008-618.0
03/09/15

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  • Page 1 Commodore Duo Carpet Extractor Operating Instructions (ENG) MODELS: COMDU 1.008-612.0 COMXDU 1.008-614.0 COMDUX 1.008-616.0 COMXDUX 1.008-618.0 From Serial Number (Ref No. 1*) * See Serial Number Page in Spare Parts List or call manufacturer. 86400200-A 03/09/15...

  • Page 2: Machine Data Label

    Machine Data Label Overview The Commodore Duo is a battery powered carpet extractor intended for commercial use. The Commodore Duo applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes and then vacuums the soiled water back into the recovery tank. Warranty Registration Thank you for purchasing a Kärcher North America product.

  • Page 3: Table Of Contents

    Table of Contents Machine Data Label ......2 Overview ........2 Table of Contents .

  • Page 4: How To Use This Manual

    How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •...

  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
  • Page 6 Safety MESURES DE SÉCURITÉ IMPORTANTES Lors de l’utilisation d’un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de sécurité de base, comme suit : PRENEZ NOTE DE TOUTES CES MESURES AVANT D’UTILISER CETTE MACHINE. Pour réduire les risques d’incendie, de chocs électriques, ou de blessures : N’utiliser cette machine qu’en intérieur.

  • Page 7: Hazard Intensity Level

    Safety Hazard Intensity Level The following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
  • Page 8 Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante: AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.

  • Page 9: Safety Labels

    Safety Safety Labels These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé...
  • Page 10 Notes 86400200 Operators Manual - Commodore Duo...

  • Page 11: Operations

    Operations Technical Specifications - Basic ITEM DIMENSION/CAPACITY Nominal Power 1260 W Rated Voltage 36 Volts DC Rated Amperage 35 amps Batteries 3 X12 Volt 130-195-215 AH @ 20 hr. rate 23.5 in. x 15.5 in. x 16.5 in. tall Battery Compartment Dimensions (600 mm x 400 mm x 420 mm) Propelling Motor .5 HP (373 W)

  • Page 12: Technical Specifications- Deluxe

    Operations Technical Specifications- Deluxe ITEM DIMENSION/CAPACITY Nominal Power 1926 W Rated Voltage 36 Volts DC Rated Amperage 54 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate 23.5 in. x 15.5 in. x 16.5 in. tall Battery Compartment Dimensions (600 mm x 400 mm x 420 mm) Propelling Motor .5 HP (373 W)

  • Page 13: Technical Specifications

    Operations Technical Specifications ITEM MEASURE Height 43 inches (1100 mm) Length 54 inches (1400 mm) Width 27 inches (700 mm) Width of scrub path 20 inches (500mm) WIDTH LENGTH SPECIAL NOTES: The sound pressure level at the operator's ear was measured to be 69.5dBA. This was a near field, broadband measurement taken in a typical industrial environment on a tile floor.

  • Page 14: How This Machine Works

    The "A" chemical tank stores using the Interim Carpet Maintainer in conjunction with either encapsulating interim chemical, pre-spray "Two Windsor Red Carpet Encapsulating Interim Cleaning step" chemical or neutralizing rinse, "Two step" (W450-4) or Encapsulating Interim Cleaning with chemical.

  • Page 15: Components

    Operations Components 9. Solution Drain Hose 1. Control Panel-Drive/Scrub 10. Vacuum Shoes 2. Front Cover 11. Chemical Tank "A" (Deluxe) 3. Solution Tank 12. Chemical Tank "B" (Deluxe) 4. Recovery Tank 13. Accessory Vacuum Port (Deluxe) 5. Solution Fill Cover 14.

  • Page 16: Drive Controls

    Operations Drive Controls 6. Hour Meter 1. Key Switch 7. E-Stop Button (Deluxe) 2. Reverse Switch 3. Throttle Switches 4. Speed Control Knob 5. Battery Discharge Indicator 86400200 Operators Manual - Commodore Duo...
  • Page 17 Operations 1. Key Switch Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. 2. Reverse Button Controls the direction of travel of the vehicle. To travel in reverse, press the button and press either of the throttle switches. To travel forward, release the button are press either of the throttle switches.

  • Page 18: Scrub Controls

    Operations Scrub Controls 1. Solution Pump Switch 2. Solution Pump Indicator 3. Function Switch 86400200 Operators Manual - Commodore Duo...
  • Page 19 Operations 1. Solution Pump Switch Controls power to the spray pump. If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted. This feature prevents application of solution without scrubbing it into carpet. 2.
  • Page 20 Operations Scrub Deck Rotary Switch (Deluxe) Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids. For interim/pre-spray "A" mode, rotate the function knob to the "A" position. The "A" chemical will be drawn from its tank and delivered to the solution system.

  • Page 21: Machine Operation

    Operations Machine Operation Emergency Stop Procedures 1. Release both the throttle switches. Pre-Run Machine Inspection 2. Turn machine power off with key switch by turning Do a pre-run inspection to find possible problems that key switch counterclockwise to the "o" (off) could cause poor performance or lost time from break- position.

  • Page 22: Filling Solution Tank

    Operations Filling Solution Tank Normal Scrubbing FOR SAFETY: Before leaving or servicing Plan the scrubbing pattern in advance. machine; stop on level surface, turn off machine For efficient operation, the runs should be the longest and remove key. possible without turning, stopping, or raising or 1.

  • Page 23: To Begin Scrubbing

    Operations To Begin Scrubbing To Stop Scrubbing 1. While scrubbing turn off the pump switch to stop spraying solution. Continue to scrub and recover the solution for an additional pass. When operating the machine around people, pay close attention for unexpected movement. Use 2.

  • Page 24: Emptying And Cleaning Solution Tank

    Operations Emptying And Cleaning Chemical Tanks And System (Deluxe) 1. Turn off machine and remove front cover. 2. Park the machine next to a floor drain. The tanks are located at the front of the machine. 3. Remove the cap and straw from each chemical bottle and install the closed caps.
  • Page 25 Notes 86400200 Operators Manual - Commodore Duo...

  • Page 26: Maintenance

    Maintenance Service Schedule Before Each After Each Maintenance 50 HRS 100HRS 200HRS Work Period Work Period Check water level of batteries after charging; add distilled water if neces- sary. Check brushes for proper installation. Check for securely attached drain hose, plug and cap.
  • Page 27 Maintenance 1. Battery Connector 5. "Y" Tube 2. Battery Connector 6a. Recovery Hose - Basic 3. Batteries 6b. Recovery Hose - Deluxe 4. Prop Rod and Catch 86400200 Operators Manual - Commodore Duo...

  • Page 28: Batteries (Wet Cell Only)

    Maintenance Batteries (Wet Cell Only) The batteries provide the power to operate the Wear eye protection and protective clothing when machine. The batteries require regular maintenance to working with batteries. keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain Portez des lunettes de protection et des vêtements number of times.
  • Page 29 Maintenance NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. Wear eye protection and protective clothing when working with batteries. Check the hydrometer readings against this chart. SPECIFIC GRAVITY @ BATTERY CONDITION 80°...

  • Page 30: Changing Batteries

    Maintenance 5. Check the electrolyte level in each battery cell. 6. Attach suitable battery lifting device and lift Before charging, add just enough distilled water to batteries from the machine. cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring.

  • Page 31: Scrub Deck

    Maintenance Scrub Deck 1. Scrub deck lift actuator 2. Scrub brush motor 3. Scrub brushes 4. Retaining clip 86400200 Operators Manual - Commodore Duo...

  • Page 32: Scrub Brushes

    Maintenance Scrub Head Scrub Brushes The dual cylindrical scrub head is designed to scrub Scrub Brush Removal chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush The scrub brushes are removed from the right side of groomed appearance.

  • Page 33: Scrub Motor

    Maintenance Scrub Motor Brush Motor Carbon Brush Replacement 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. Do not use a pressure washer to clean around the 2. Remove end cap from motor. brush motors. Use tap pressure only. NOTE: Motors contain two wave washers in cap.

  • Page 34: Actuator Scrub Deck Removal/Replacement

    Maintenance Actuator Scrub Deck Removal/ Scrub Deck Actuator Adjustment Replacement The actuator will need to be adjusted when replaced. FOR SAFETY: Before leaving or servicing machine, To adjust the actuator: stop on a level surface. Turn off machine. 1. While holding actuator barrel to prevent it from 1.

  • Page 35: Circuit Protection

    Maintenance DELUXE ONLY Circuit Protection 30 Amp. Protects the vacuum motor. 1. Circuit Breakers Circuit breakers interrupt the flow of power in the event 30 Amp. Protects the vacuum motor. of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the elec- 22 Amp.

  • Page 36: Solution Strainer & Pump-Basic

    Maintenance BASIC Solution Strainer & Pump-Basic 4. Jets- Interim 1. Pump 5. Jets-Extraction 2. Solution Strainer 3. Solenoid Valves 86400200 Operators Manual - Commodore Duo...
  • Page 37 Maintenance Solution Strainer Jets The solution strainer is located on the front of the The two sets of jets are located in front of the scrub machine under the front cover. The strainer protects the deck. pump, solenoid valve and jets from debris. If there is The jets spray cleaning solution onto the carpet.

  • Page 38: Solution Strainer & Pump-Deluxe

    Maintenance Solution Strainer & Pump-Deluxe 5. Jets-Extraction 1. Pump 6. A-B Chemical Valve 2. Solution Strainer 7. Chemical Pump 3. Solenoid Valves 4. Jets-Interim 86400200 Operators Manual - Commodore Duo...
  • Page 39 Maintenance Pump Jets The pump is located on underside of the recovery tank. The two sets of jets are located in front of the scrub The pump delivers solution from the tank to the scrub deck. deck. The jets spray cleaning solution onto the carpet. The To repair or replace pump: spray pattern should be checked regularly and if jets become clogged they should be cleaned or replaced...
  • Page 40 Maintenance A-B Chemical Pump & Chemical Pump 1. The chemical tank "A" holds either encapsulating interim chemical or pre-spray chemical. Tanks should be cleaned weekly. Extra chemical should be stored using the blank cap instead of the straw cap. 2. The chemical tank "B" hold the deep extraction chemical.

  • Page 41: Drive Assembly

    Maintenance Drive Assembly 1. Drive Assembly 2. Grease Points 3. Drive Motor 86400200 Operators Manual - Commodore Duo...
  • Page 42 Maintenance Drive Assembly Drive Motor Carbon Brush Replacement Do not use a pressure washer to clean around the motors. Use tap pressure only. N’utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses. Utilisez seulement la pression du robinet. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.

  • Page 43: Vacuum

    Maintenance Vacuum 1. Vacuum Shoes 2. Vacuum Glides 3. Vacuum Shoe Retainer Knobs 4. "Y" Tube 5. Float Ball And Screen 6. Vacuum Motor 86400200 Operators Manual - Commodore Duo...

  • Page 44: Vacuum Shoes

    Maintenance Vacuum Shoes Recovery Tank Float Shut-Off The dual offset vacuum shoes are designed to extract When water is no longer being vacuumed from the floor soiled solution from the carpet. The plastic vacuum and the vacuum fan is operating, the ball float has shoe glides minimize wear to flooring.
  • Page 45 Maintenance To Repair Or Replace Vacuum Motor(s) Vacuum Motor Carbon Brushes 1. Remove the front cover, drain the recovery tank. 2. Raise the recovery tank and safely engage the End Cap prop rod latch. 3. Disconnect electrical connector from the vacuum motor(s) and connecting hoses.

  • Page 46: Transporting Machine

    Maintenance Transporting Machine Preparation For Loading /Unloading Trailer Before loading or unloading machine from trailer, Pushing Machine remove vacuum shoes to eliminate interference. Scrub head must be in the up position before loading. The machine may be pushed for short distances at speeds not to exceed 5 mph.

  • Page 47: Machine Troubleshooting

    Maintenance Machine Troubleshooting PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable connections No power to Battery cables corroded Clean connections machine Faulty key switch Replace switch Low battery charge Charge batteries Machine turned on with propel trigger not in Allow pedal to return to neutral.

  • Page 48: Suggested Spare Parts

    Suggested Spare Parts 86199840, FLOAT SCREEN CAGE ASM 86335930, CAP, DISPENSING, 9.50 TUBE 86335940, CAP, DISPENSING, 6.50 TUBE DELUXE ONLY 86004570, JET BODY, MINI PROMAX 86012550, JET, PROMAX 11001 86013200, JET, MINI PROMAX 11004 86326980 BRUSH SET 86326980 BRUSH SET VACUUM 86001360 BRUSH SET BRUSH DECK MOTOR...
  • Page 49 Notes 86400200 Operators Manual - Commodore Duo...

  • Page 51: Spare Parts List

    Spare Parts List (1.008-612.0, 1.008-614.0, 1.008-616.0, 1.008-618.0) Commodore Duo Extractor From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer 86400210-F 11/29/16...
  • Page 52 How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: • REF - column refers to the reference number on the parts illustration. •...
  • Page 53 Table of Contents How to Use this Spare Parts List ....2 Table of Contents ......3 Brush Deck .

  • Page 54: Brush Deck

    Brush Deck 86400210 Spare Parts List - Commodore Duo...
  • Page 55 Brush Deck SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86223780 SCR, M4X8, SET, ISO4029,CP,BLK 86224170 SHAFT, 6.2MM BRUSH DRIVE 86373070 ASM, BRUSH END, NON-DRIVE 86012820 SHAFT ASM, DRIVE 20" 86223520 RING, 28MM INT SNAP PHOSPHATE 86223310 PULLEY, 5MM HTD, 18T, 12.7 ID 86215250 BELT, 2S 5MM HTD, 15W, 128T 86224660...

  • Page 56: Brush Deck Actuator

    Brush Deck Actuator 86400210 Spare Parts List - Commodore Duo...
  • Page 57 Brush Deck Actuator SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86008670 COTTER, 3/8 RING 86248970 PIN, CLEVIS 3/8 X 2.00 PLTD 86011800 ACTUATOR, 36 VDC 2.75 STROKE 86091930 BRKT, ACTUATOR MOUNT 86010670 WASHER, 5/16 FLAT SS 86276780 SCR, 5/16-18 X 3/4 HHCS SS 86279130 WASHER, 5/16 SPLIT LOCK PLTD 86278910...

  • Page 58: Brush Deck Motor

    Brush Deck Motor 86400210 Spare Parts List - Commodore Duo...
  • Page 59 Brush Deck Motor SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86273750 SCR, 1/4-20 X 5/8 HHCS SS 86173340 WASHER, SPLIT LOCK, 1/4 SS 86010630 WASHER, 1/4 ID X 5/8 OD SS 86215880 BRKT, MOTOR MOUNT 86222130 MOTOR, 36VDC 86001360 BRUSH SET, CCL MOTORS 86222290...

  • Page 60: Brush Deck Mounting

    Brush Deck Mounting 86400210 Spare Parts List - Commodore Duo...
  • Page 61 Brush Deck Mounting SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86277030 SCR, 5/16-18 X 1.25 CARRIAGE SS 86228990 BEARING, FLNGD, .314ID X .502OD 86270830 NUT, 5/16-18 HEX NYLOCK SS 86010670 WASHER, 5/16 FLAT SS 86071800 BRKT, BRUSH DECK PIVOT 86088110 STRAP, SHROUD LATCH 86259420...

  • Page 62: Brush Deck Shroud

    Brush Deck Shroud 86400210 Spare Parts List - Commodore Duo...
  • Page 63 Brush Deck Shroud SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86161800 LATCH, CONCEALED KEEPER 86273950 SCR, 6-32 X 1/2 PPHMS SS 86270920 NUT, 6-32 NUT NYLOCK SS 86062320 COVER, DECK 86012190 FOAM SPACER, SHROUD, 5/16 T 86012200 FOAM SPACER, SHROUD, 3/4 TS 86279190 WASHER, #10 FLAT PLTD 86274520...

  • Page 64: Brush Deck Lift

    Brush Deck Lift 86400210 Spare Parts List - Commodore Duo...
  • Page 65 Brush Deck Lift SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86276750 SCR, 5/16-18 X 2.5 FHSC SS 86298850 SPACER, .74 OD X .391 ID X 1.0 L NYL 86229000 BEARING FLG .377 ID X .502 OD X .500 86010670 WASHER, 5/16 FLAT SS 86270830...

  • Page 66: Control Handle

    Control Handle 86400210 Spare Parts List - Commodore Duo...
  • Page 67 Control Handle SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86277050 SCR, 5/16-18 X 3/4 SHCS SS 86238730 HANDLE, LEFT 86238740 HANDLE, RIGHT 86240990 HOUSING, BUTTON 86254920 SPRING, COMP .24OD X 1.25X.018 86277070 SCR, 4-40 X 5/8 PPHMS 86338190 BUTTON, PROPEL 86277060 SCR, 8.32 X 7/8 PHTC TYPE 23...

  • Page 68: Control Panel - Lower - Basic

    Control Panel - Lower - Basic 86400210 Spare Parts List - Commodore Duo...
  • Page 69 Control Panel - Lower - Basic SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86005530 METER, 12-48 VDC LED HOUR 86002010 BOOT, 3/8 CIRCUIT BREAKER 86008900 BOOT, SEAL-PUSH BUTTON 7/16-28 86229770 BLOCK, SHUNT MOUNT 86295570 PANEL, CONTROL 86273880 SCR, 8-32 X 1.25 PPHMS 86012910 CONTROLLER, I DRIVE 86270850...

  • Page 70: Control Panel - Upper - Basic

    Control Panel - Upper - Basic 86400210 Spare Parts List - Commodore Duo...
  • Page 71 Control Panel - Upper - Basic SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86006230 POTENTIOMETER, 5 K OHMS 86012670 METER. BATTERY, PG TRUE CHARGE 86255900 STANDOFF, 3-32 X 5/8 HEX NYL 86005810 NUT, 1/4-20 HEX NYLOCK SS 86251360 RELAY, 36VDC 100A 86014690 SWITCH, ROTARY CAM, 4 POS...

  • Page 72: Control Panel - Lower - Deluxe

    Control Panel - Lower - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 73 Control Panel - Lower - Deluxe SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86005530 METER, 12-48 VDC LED HOUR 86002010 BOOT, 3/8 CIRCUIT BREAKER 86008900 BOOT, SEAL-PUSH BUTTON 7/16-28 86229770 BLOCK, SHUNT MOUNT 86295570 PANEL, CONTROL 86273880 SCR, 8-32 X 1.25 PPHMS 86012910 CONTROLLER, I DRIVE 86270850...

  • Page 74: Control Panel - Upper - Deluxe

    Control Panel - Upper - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 75 Control Panel - Upper - Deluxe SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86006230 POTENTIOMETER, 5 K OHMS 86012670 METER. BATTERY, PG TRUE CHARGE 86255900 STANDOFF, 3-32 X 5/8 HEX NYL 86005810 NUT, 1/4-20 HEX NYLOCK SS 86251360 RELAY, 36VDC 100A 86014690 SWITCH, ROTARY CAM, 4 POS...

  • Page 76: Control Panel Mounting

    Control Panel Mounting 86400210 Spare Parts List - Commodore Duo...
  • Page 77 Control Panel Mounting SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86276290 SCR, #10 X 3/4 PPHST HI-LO BLK 86294250 WASHER, .19 ID X .5 X .09TK BLK 86072110 BRKT, BACK, CONTROL PANEL 86274290 SCR, 10-32 X 3/8 PPHMS SS 86400210 Spare Parts List - Commodore Duo...

  • Page 78: Cover - Front

    Cover - Front 86400210 Spare Parts List - Commodore Duo...
  • Page 79 Cover - Front SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86271870 NUT, 1/4-20 HEX NYLOCK THIN SS 86010630 WASHER, 1/4 ID X 5/8 OD SS 86270990 NUT, 10-32 HEX NYLOCK SS 86290740 BRKT, FRONT LATCH 86278390 SPACER, 1/2" OD X .219 ID X 1/2" 86006830 SCR, 10-32 X 1.0 PPHMS 86298910...

  • Page 80: Decals

    Decals 86400210 Spare Parts List - Commodore Duo...
  • Page 81 REF PART NO. QTY DESCRIPTION NOTES FROM 86395920 LABEL, BASIC CONTROL 86399320 LABEL, EXTRACTORS, BREAKERS 86402600 LABEL, COMMODORE, SIDE 86014330 LABEL, CHARGER CONNECTION 86395400 LABEL, WINDSOR LOGO DOMED 86399420 LABEL, SOL FILL, 20 GAL 86400210 Spare Parts List - Commodore Duo...

  • Page 82: Frame - Lower

    Frame - Lower 86400210 Spare Parts List - Commodore Duo...
  • Page 83 Frame - Lower SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86276780 SCR, 5-16-18 X 3/4 HHCS SS 86010670 WASHER, 5/16 FLAT SS 86091950 BRKT, FRAME, CASTER MNT 86092570 FRAME, TRANSAXLE MTG 86271840 NUT, 5/16-18 HEX NYLOCK THIN SS 86293740 CASTER, 4"...

  • Page 84: Frame - Upper

    Frame - Upper 86400210 Spare Parts List - Commodore Duo...
  • Page 85 Frame - Upper SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86012890 WELDMENT, FRAME MAIN 86276780 SCR, 5/16-18 X 3/4 HHCS SS 86010670 WASHER, 5/16 FLAT SS 86279580 WASHER, 1/2 X 1" X 1/8" NYLON 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86277460 SCR, 5/16-18 X 5/8 BSHCS SS 86279630...

  • Page 86: Recovery Tank

    Recovery Tank 86400210 Spare Parts List - Commodore Duo...
  • Page 87 Recovery Tank SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86274220 SCR, 6-32 X 5/8 PPHMS SS 86003340 DOME, 13 X 11 86246080 LANYARD, 18.0 W/LOOP & EYE 86014810 NUT, 6-32 ACORN SS 86004010 GASKET, DOME EDGE 86199840 FLOAT SCREEN CAGE ASSY 86227120 ADAPTER, FLOAT 30 DEG 86293240...

  • Page 88: Recovery Tank Handle - Basic

    Recovery Tank Handle - Basic 86400210 Spare Parts List - Commodore Duo...
  • Page 89 Recovery Tank Handle - Basic SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86277640 SCR, 1/4-20 X 3/4 PTHMS SS 86290730 LATCH, FRONT COVER 86226740 SPACER, 3/8 X .265 X 1/4 NYL 86010800 WASHER, .21D X .500 BLK SS 86276290...

  • Page 90: Recovery Tank Handle - Deluxe

    Recovery Tank Handle - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 91 Recovery Tank Handle - Deluxe SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86277640 SCR, 1/4-20 X 3/4 PTHMS SS 86290730 LATCH, FRONT COVER 86226740 SPACER, 3/8 X .265 X 1/4 NYL 86010800 WASHER, .21D X .500 BLK SS 86276290...

  • Page 92: Solution - Chemical Tanks - Deluxe

    Solution - Chemical Tanks - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 93 Solution - Chemical Tanks - Deluxe SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86012760 STRAINER, 1/2 FPT, 80 MESH 86001530 HOSEBARB, 1/2MPT X 1/2 HOSE 90 86233150 CLAMP, 3/8 HOSE (D-SLOT) 86197980 HOSEBARB, 1/2 MPT X 1.0 90D NY 86011360 HOSE, 1.0 ID X 1/8W X 21 CLR 86233110...

  • Page 94: Solution Pump

    Solution Pump DELUXE PUMP BASIC PUMP 86400210 Spare Parts List - Commodore Duo...
  • Page 95 Solution Pump SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86006580 SCR, 1/4-20 X 1/2 PPHMS SS DL 86394990 COVER, PUMP 86012690 BRKT, PUMP MTG 86240500 HOSEBARB, 1/4MPT X 3/8 90D NYL 86010670 WASHER, 5/16 FLAT SS 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86001530 HOSEBARB, 1/2MPT X 1/2 HOSE 90 86012760...

  • Page 96: Solution - Chemical Pump - Deluxe

    Solution - Chemical Pump - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 97 Solution - Chemical Pump - Deluxe SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86010670 WASHER, 5/16 FLAT SS 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86295370 CLAMP, 1-1/4 P CUSHIONED 86270830 NUT, 5/16-18 HEX NYLOCK SS 86297820 PUMP ASM, CHEMICAL 36VDC 86274290 SCR, 10-32 X 3/8 PPHMS SS 86293970...

  • Page 98: Solution - Chemical Valves - Deluxe

    Solution - Chemical Valves - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 99 Solution - Chemical Valves - Deluxe SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86295260 BRACKET, SOLUTION BYPASS 86273980 SCR, 10-32 X 3/4 PPHMS SS 86010650 WASHER, #10 X 9/16 OD 86353090 SCR, 8-32 X 5/16 PPHMS SS 86197750 TEE, 1/8 NPT STREET RUN 86240610 HOSEBARB, 1/8MPT X 1/4H 90D...

  • Page 100: Solution Tank

    Solution Tank 86400210 Spare Parts List - Commodore Duo...
  • Page 101 Solution Tank SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86011820 GASKET, INLET CAP 86011810 RETAINER, INLET CAP 86290370 WASHER D, .346 ID X .105T 86276760 SCR, 5/16-18 X 1.25 BSHCS SS 86006860 SCR, #10 X 1/2 PPHST TYPE B SS 86010650 WASHER, #10 X 6/16 OD 86290830...

  • Page 102: Spray Jets

    Spray Jets 86400210 Spare Parts List - Commodore Duo...
  • Page 103 Spray Jets SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86197400 ELBOW, 1/8NPT STREET 86233090 CLAMP, 1/4 ID HOSE 86197640 HOSEBARB, 1/8" FPT X 1/4" 86197750 TEE, 1/8 NPT STREET RUN 86227200 ADPTR 1/8MPTX1/8FPT BS AD 86240610 HOSEBARB, 1/8MPT X 1/4H 90D 86270830 NUT, 5/16-18 HEX NYLOCK SS 86010670...

  • Page 104: Spray Jet Valves - Basic

    Spray Jet Valves - Basic 86400210 Spare Parts List - Commodore Duo...
  • Page 105 Spray Jet Valves - Basic SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86270830 NUT, 5/16-18 HEX NYLOCK SS 86010670 WASHER, 5/16 FLAT SS 86197400 ELBOW, 1/8NPT STREET 86013030 VALVE, 36VDC SOLENOID, 1/8 FPT 86197750 TEE, 1/8 NPT STREET RUN 86197520 HOSEBARB, 1/8MPT X 1/4 DL 86353090...

  • Page 106: Spray Jet Valves - Deluxe

    Spray Jet Valves - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 107 Spray Jet Valves - Deluxe SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86270830 NUT, 5/16-18 HEX NYLOCK SS 86010670 WASHER, 5/16 FLAT SS 86197400 ELBOW, 1/8NPT STREET 86013030 VALVE, 36VDC SOLENOID, 1/8 FPT 86197750 TEE, 1/8 NPT STREET RUN 86197520 HOSEBARB, 1/8MPT X 1/4 DL 86353090...

  • Page 108: Wheel And Drive Assembly

    Wheel and Drive Assembly 86400210 Spare Parts List - Commodore Duo...
  • Page 109 Wheel and Drive Assembly SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86315130 TRANSAXLE, 36VDC 86288820 BRUSH SET, TRANSAXLE 78434 CCL 86072100 BRKT, CABLE GUARD 86270440 KEY, 3/16 X 1.75 86270830 NUT, 5/16-18 HEX NYLOCK SS 86079600 PLATE, TRANSAXLE CONNECTION 86316850 COLLAR SET, .50W X .754 ID 86277930...

  • Page 110: Vacuum Shoe

    Vacuum Shoe 86400210 Spare Parts List - Commodore Duo...
  • Page 111 Vacuum Shoe SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86219150 HOSE ASM, 1.5 BLK VAC X 30” 86072170 BRKT, VAC LIFT, LONG 86276650 SCR, 5/16-18 X 1.5 BSHCS SS 86219690 KNOB, 1.5 OD X 5/16-18 86296540 VAC SHOE, 13 IN W/WIPER 86003010 CUFF, HOSE 1.5 BLK A 2161 86239880...
  • Page 112 Vacuum Shoe 86400210 Spare Parts List - Commodore Duo...
  • Page 113 Vacuum Shoe SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86293190 PIN, CLEVIS 86296520 WIPER, W/GASKET 86310750 ASSEMBLY, GASKETS, VAC SHOE 86296350 BUSHING, BRONZE, PM, 15.93 ID 86302700 SCR, M6 X 16 PH, SS 86296550 VACSHOE, 13 IN 86400210 Spare Parts List - Commodore Duo...

  • Page 114: Vacuum - Basic

    Vacuum - Basic 86400210 Spare Parts List - Commodore Duo...
  • Page 115 Vacuum - Basic SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86005810 NUT, 1/4-20 HEX NYLOCK SS 86010670 WASHER, 5/16 FLAT SS 86276490 SCR, 5/16-18 X 5/8 HHCS SS 86014640 BRKT, VAC MOTOR 86270830 NUT, 5/16-18 HEX NYLOCK SS 86259410 WASHER, THRUST .51 ID X 1 OD .063 86228840 BEARING, FLANGED .314 ID X .502 OD...

  • Page 116: Vacuum - Deluxe

    Vacuum - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 117 Vacuum - Deluxe SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86276720 SCR, 1/4-20 X 4.25 HHCS GR5 PLTD 86010780 WASHER, 1/4 SPLIT LOCK PLTD 86010630 WASHER, 1/4 ID X 5/8 OD SS 86003760 GASKET, VAC MTR 86011670 BRKT, VACUUM, PUMP 86011760 SPACER, .38OD X .058W X 3.2L 86011830...

  • Page 118: Wiring - Battery - Basic

    Wiring - Battery - Basic 86400210 Spare Parts List - Commodore Duo...
  • Page 119 Wiring - Battery - Basic SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86228410 BATTERY, 12V, 205AH 86228400 BATTERY, 12V, 130AH 86283410 BATTERY, 12V, 225AH 86228430 BATTERY, 12V AGM 198AH 86014360 TRAY BATTERY LINER 86395320 TRAY BATTERY LINER, COM DUO BASIC 86229740 BLOCK, 3.0 X 3.5 X 4 FOAM 86274710...

  • Page 120: Wiring - Battery - Deluxe

    Wiring - Battery - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 121 Wiring - Battery - Deluxe SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86228410 BATTERY, 12V, 195AH 86283410 BATTERY, 12V, 215AH 86228430 BATTERY, 12V AGM 198AH 86395330 TRAY, BATTERY LINER, COM/VOY DUO DLX 86229740 BLOCK, 3.0 X 3.5 X 4.0 86275870 SCR, 1/4-20 X 1.5 PPHMS SS 86010650...

  • Page 122: Wiring - Control Panel - Basic

    Wiring - Control Panel - Basic 37/RED 40/BLK 49/PNK 34/YLW 36/WHT 50/PNK 31/BRN 38/YLW 33/PUR 12/WHT-RED 11/RED 31/BRN 32/BRN 4/WHT-GRN 3/GRN 29/BRN 30/BRN 5/WHT-BLU 2/BLU 30/BRN 53/RED 32/BRN 6/WHT-YLW 1/YLW 52/RED 1/YLW 56/YLW 47/BLK 55/BLK 48/WHT 54/BLK 56/YLW 55/BLK 52/RED 48/WHT 6/WHT-YLW 23/RED...
  • Page 123 Wiring - Control Panel - Basic SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86261210 DIODE ASM, 76008 X 76008 86261250 DIODE ASM, FAST RECOVERY 86013210 HARNESS BASIC EXTRACTOR PANEL 86400210 Spare Parts List - Commodore Duo...

  • Page 124: Wiring - Control Panel - Deluxe

    Wiring - Control Panel - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 125 Wiring - Control Panel - Deluxe SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86261210 DIODE ASM, 76008 X 76008 86261250 DIODE ASM, FAST RECOVERY 86295170 HARNESS, DELUXE EXTRACT PANEL 86400210 Spare Parts List - Commodore Duo...

  • Page 126: Wiring - Main Harness - Basic

    Wiring - Main Harness - Basic 86400210 Spare Parts List - Commodore Duo...

  • Page 127: Wiring - Main Harness - Deluxe

    Wiring - Main Harness - Deluxe 86400210 Spare Parts List - Commodore Duo...

  • Page 128: Wiring Diagram - Basic

    Wiring Diagram - Basic LIGHT DEEP DECK LIFT SOLUTION BRUSH VACUUM 1 TRACTION ACTUATOR PUMP SOLENOID SOLENOID 2 PIN 2 PIN 12 PIN DEUTSCH 2 PIN PACKARD PACKARD PACKARD CAM SWITCH 53/RED 55/BLK 52/RED 6/WHT-YLW 56/YLW 55/BLK 53/RED 54/BLK 56/YLW 57/WHT-YLW 1/YLW 52/RED...

  • Page 129: Wiring Diagram - Deluxe

    Wiring Diagram - Deluxe 86400210 Spare Parts List - Commodore Duo...

  • Page 130: Hose Diagram - Basic

    Hose Diagram - Basic SOLUTION TANK ACCESSORY PORT 86282320 (49") PRV NO. 39710 86240280 (8") 86290860 (51") PRV NO. 39711 BYPASS VALVE STRAINER FILTER SOLUTION PUMP 86281310 (8.8") PRV NO. 39326 ORIFICE VALVE VALVE RESTRICTOR 86280760 (6") 86280760 (6") PRV NO. 151-47B PRV NO.

  • Page 131: Hose Diagram - Deluxe

    Hose Diagram - Deluxe 86400210 Spare Parts List - Commodore Duo...
  • Page 132 Notes: 86400210 Spare Parts List - Commodore Duo...
  • Page 133 Options OPTIONS...

  • Page 134: Battery Cart

    Battery Cart BATTERY CART LATCH LINKAGE ASEMBLY BATTERY CART LATCH ASEMBLY 86400210 Spare Parts List - Commodore Duo...
  • Page 135 Battery Cart SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86270830 NUT, 5/16-18 HEX NYLOCK SS 86010670 WASHER, 5/16 FLAT SS 86228840 BEARING, FLANGED .314 ID X .502 OD 86259410 WASHER, THRUST .51 ID X 1 OD X .063 86068490 BRKT, TRAY CATCH 86259400 WASHER, THRUST .51 ID X 1 OD BRP...

  • Page 136: Battery Cart - Latch And Latch Linkage

    Battery Cart - Latch and Latch Linkage LATCH LINKAGE LATCH 86400210 Spare Parts List - Commodore Duo...
  • Page 137 Battery Cart - Latch and Latch Linkage SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86008860 PIN, CLEVIS 3/8 X 5.5 PLTD 86292870 BRKT, PEDAL, BATTERY CART 86292860 PEDAL, BATTERY CART 86008670 COTTER, 3/8" RING 86292850 LINKAGE, LATCH, BATTERY CART 86249060 PIN, CLEVIS 3/8 X 4.63 PLTD 86298200...

  • Page 138: Battery Cart - Tray

    Battery Cart - Tray 86400210 Spare Parts List - Commodore Duo...
  • Page 139 Battery Cart - Tray SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86005810 NUT, 1/4-20 HEX NYLOCK SS 86278150 SHOULDER BOLT, 5/16 OD X 1.0 L 86281060 WHEEL, BATTERY TRAY 86275870 SCR, 1/4-20 X 1.5" PPHMS SS 86008760 CONN, 175 DCS GRY W/O TERMS 86011530 BATTERY TRAY, WELDMENT 86400210 Spare Parts List - Commodore Duo...

  • Page 140: Battery Exchange Option

    Battery Exchange Option 86400210 Spare Parts List - Commodore Duo...
  • Page 141 Battery Exchange Option SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86276780 SCR, 5/16-18 X 3/4 HHCS SS 86010670 WASHER, 5/16 FLAT SS 86290220 PLATE, OPTION, CART LATCH 86011300 GUIDE, BATTERY TRAY, RIGHT 86011280 GUIDE, BATTERY TRAY, LEFT 86278150 SHOULDER BOLT, 5/16 OD X 1.0 L 86290510 WASHER, THRUST .315 ID X .63 T 86292830...

  • Page 142: Emergency Stop - Option

    Emergency Stop - Option 86400210 Spare Parts List - Commodore Duo...
  • Page 143 Emergency Stop - Option SERIAL NO. PART NO. QTY DESCRIPTION NOTES: FROM 86007180 SWITCH, EMERGENCY STOP 86299300 WIRE, 16" RED/18 STRIPX STRIP NOT SHOWN 86400210 Spare Parts List - Commodore Duo...

  • Page 144: Serial Number

    Serial Number REF. NO. MODEL: SERIAL #: 10086120000707, 10086140000340, 10086160000007, 10086180000023 86400210 Spare Parts List - Commodore Duo...

  • Page 145: Notes

    Notes 86400210 Spare Parts List - Commodore Duo...

This manual is also suitable for:

Comxdu 1.008-614.0Comdux 1.008-616.0Comxdux 1.008-618.0

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