Related Manuals for Windsor COMDU
Summary of Contents for Windsor COMDU
- Page 1 Carpet Extractor Operating instructions (ENG) MODELS: COMDU 10086120 COMXDU 10086140 COMDUX 10086160 COMXDUX 10086180 Read these instructions before using the machine. 86292200-BT 04/02/13...
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Page 2: Machine Data Label
Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. -
Page 3: Table Of Contents
Table of Contents Parts Machine Data Label ......2 Brush Deck ......48 Table of Contents . -
Page 4: How To Use This Manual
Service Schedule repair parts. • Machine Troubleshooting Parts may be ordered from authorized Windsor The PARTS LIST section contains assembled parts dealers. When placing an order for parts, the machine illustrations and corresponding parts list. The parts lists model and machine serial number are important. Refer... -
Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. -
Page 6: Hazard Intensity Level
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. -
Page 7: Safety Label Locations
Safety Safety Label Locations NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. SOLUTION WARNING 86244300 (PRV NO. 500955) PINCH CAUTION 86243830 (PRV NO. 500663) FRONT PANEL CAUTION 86013310 BATTERY... - Page 8 Notes: 86292200 COMMODORE DUO...
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Page 9: Operations
Operations Technical Specifications - Basic ITEM DIMENSION/CAPACITY Nominal Power 1260 W Rated Voltage 36 Volts DC Rated Amperage 35 amps Batteries 3 X12 Volt 130-195-215 AH @ 20 hr. rate 23.5 in. x 15.5 in. x 16.5 in. tall Battery Compartment Dimensions (600 mm x 400 mm x 420 mm) Propelling Motor .5 HP (373 W) -
Page 10: Technical Specifications- Deluxe
Operations Technical Specifications- Deluxe ITEM DIMENSION/CAPACITY Nominal Power 1926 W Rated Voltage 36 Volts DC Rated Amperage 54 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate 23.5 in. x 15.5 in. x 16.5 in. tall Battery Compartment Dimensions (600 mm x 400 mm x 420 mm) Propelling Motor .5 HP (373 W) -
Page 11: Technical Specifications
Operations Technical Specifications ITEM MEASURE Height 43 inches (1100 mm) Length 54 inches (1400 mm) Width 27 inches (700 mm) Width of scrub path 20 inches (500mm) WIDTH LENGTH SPECIAL NOTES: The sound pressure level at the operator's ear was This appliance is not intended for use by persons measured to be 69.5dBA. -
Page 12: How This Machine Works
The "A" chemical tank stores By using the Interim Carpet Maintainer in conjunction either encapsulating interim chemical, pre-spray "Two with Windsor Red Carpet Encapsulating Interim step" chemical or neutralizing rinse, "Two step" Cleaning (W450-4) or Encapsulating Interim Cleaning chemical. - Page 13 Operations Components 9. Solution Drain Hose 10. Vacuum Shoes 1. Control Panel-Drive/Scrub 11. Chemical Tank "A" (Deluxe) 2. Front Cover 12. Chemical Tank "B" (Deluxe) 3. Solution Tank 13. Accessory Vacuum Port (Deluxe) 4. Recovery Tank 14. Accessory Water Port (Deluxe) 5.
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Page 14: Drive Controls
Operations Drive Controls 1. Key Switch 2. Reverse Switch 3. Throttle Switches 4. Speed Control Knob 5. Battery Discharge Indicator 6. Hour Meter 7. E-Stop Button (Deluxe) 86292200 COMMODORE DUO... - Page 15 Operations 1. Key Switch Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. 2. Reverse Button Controls the direction of travel of the vehicle. To travel in reverse, press the button and press either of the throttle switches. To travel forward, release the button are press either of the throttle switches.
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Page 16: Scrub Controls
Operations Scrub Controls 1. Solution Pump Switch 2. Solution Pump Indicator 3. Function Switch 86292200 COMMODORE DUO... - Page 17 Operations 1. Solution Pump Switch Controls power to the spray pump. If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted. This feature prevents application of solution without scrubbing it into carpet. 2.
- Page 18 Operations Scrub Deck Rotary Switch (Deluxe) Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids. For interim/pre-spray "A" mode, rotate the function knob to the "A" position. The "A" chemical will be drawn from its tank and delivered to the solution system.
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Page 19: Machine Operation
Operations Machine Operation Emergency Stop Procedures 1. Release both the throttle switches. Pre-Run Machine Inspection 2. Turn machine power off with key switch by turning Do a pre-run inspection to find possible problems that key switch counterclockwise to the "o" (off) could cause poor performance or lost time from break- position. -
Page 20: Filling Solution Tank
Operations Filling Solution Tank Normal Scrubbing FOR SAFETY: Before leaving or servicing machine; Plan the scrubbing pattern in advance. stop on level surface, turn off machine and remove key. For efficient operation, the runs should be the longest 1. Turn the machine power off. possible without turning, stopping, or raising or lowering scrub deck. -
Page 21: To Begin Scrubbing
Operations To Begin Scrubbing To Stop Scrubbing 1. While scrubbing turn off the pump switch to stop spraying solution. Continue to scrub and recover the solution for an additional pass. When operating the machine around people, pay close attention for unexpected movement. Use 2. -
Page 22: Emptying And Cleaning Solution Tank
Operations Emptying And Cleaning Chemical Tanks And System (Deluxe) 1. Turn off machine and remove front cover. 2. Park the machine next to a floor drain. The tanks are located at the front of the machine. 3. Remove the cap and straw from each chemical bottle and install the closed caps. - Page 23 Notes 86292200 COMMODORE DUO...
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Page 24: Maintenance
Maintenance Service Schedule Before Each After Each Maintenance 50 HRS 100HRS 200HRS Work Period Work Period Check water level of batteries after charging; add distilled water if neces- sary. Check brushes for proper installation. Check for securely attached drain hose, plug and cap. - Page 25 Maintenance 1. Battery Connector 5. "Y" Tube 2. Battery Connector 6a. Recovery Hose - Basic 3. Batteries 6b. Recovery Hose - Deluxe 4. Prop Rod and Catch 86292200 COMMODORE DUO...
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Page 26: Batteries
Maintenance Batteries (Wet Cell Only) The batteries provide the power to operate the When servicing machine, avoid contact with machine. The batteries require regular maintenance to battery acid. keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain Batteries emit hydrogen gas. - Page 27 Maintenance Checking Battery Specific Gravity Charging Batteries Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
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Page 28: Changing Batteries
Maintenance 6. Replace the battery caps, and leave them in place Changing Batteries while charging. Stop the machine in a clean area next to the charger. 7. Unplug the machine connector from the battery. Turn off machine. FOR SAFETY: When charging, connect the charger FOR SAFETY: Before leaving or servicing the to the batteries before connecting the charger to machine;... -
Page 29: Scrub Deck
Maintenance Scrub Deck 1. Scrub deck lift actuator 2. Scrub brush motor 3. Scrub brushes 4. Retaining clip 86292200 COMMODORE DUO... -
Page 30: Scrub Brushes
Maintenance Scrub Head Scrub Brushes The dual cylindrical scrub head is designed to scrub Scrub Brush Removal chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush The scrub brushes are removed from the right side of groomed appearance. -
Page 31: Scrub Motor
Maintenance Scrub Motor Brush Motor Carbon Brush Replacement 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. Do not use a pressure washer to clean around the 2. Remove end cap from motor. brush motors. Use tap pressure only. NOTE: Motors contain two wave washers in cap. -
Page 32: Actuator Scrub Deck Removal/Replacement
Maintenance Actuator Scrub Deck Removal/ Scrub Deck Actuator Adjustment Replacement The actuator will need to be adjusted when replaced. FOR SAFETY: Before leaving or servicing machine, To adjust the actuator: stop on a level surface. Turn off machine. 1. While holding actuator barrel to prevent it from 1. -
Page 33: Circuit Protection
Maintenance DELUXE ONLY Circuit Protection 1. Circuit Breakers 30 Amp. Protects the vacuum motor. Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is 30 Amp. Protects the vacuum motor. tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the elec- trical overload should be found and corrected 22 Amp. -
Page 34: Solution Strainer & Pump-Basic
Maintenance Solution Strainer & Pump-Basic 4. Jets- Interim 1. Pump 5. Jets-Extraction 2. Solution Strainer 3. Solenoid Valves 86292200 COMMODORE DUO... -
Page 35: Solution Strainer
Maintenance Solution Strainer Jets The solution strainer is located on the front of the The two sets of jets are located in front of the scrub machine under the front cover. The strainer protects the deck. pump, solenoid valve and jets from debris. If there is The jets spray cleaning solution onto the carpet. -
Page 36: Solution Strainer & Pump-Deluxe
Maintenance Solution Strainer & Pump-Deluxe 5. Jets-Extraction 1. Pump 6. A-B Chemical Valve 2. Solution Strainer 7. Chemical pump 3. Solenoid Valves 4. Jets-Interim 86292200 COMMODORE DUO... - Page 37 Maintenance Pump Jets The pump is located on underside of the recovery tank. The two sets of jets are located in front of the scrub The pump delivers solution from the tank to the scrub deck. deck. The jets spray cleaning solution onto the carpet. The To repair or replace pump: spray pattern should be checked regularly and if jets become clogged they should be cleaned or replaced...
- Page 38 Maintenance A-B Chemical Pump & Chemical Pump 1. The chemical tank "A" holds either encapsulating interim chemical or pre-spray chemical. Tanks should be cleaned weekly. Extra chemical should be stored using the blank cap instead of the straw cap. 2. The chemical tank "B" hold the deep extraction chemical.
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Page 39: Drive Assembly
Maintenance Drive Assembly 1. Drive Assembly 2. Grease Points 3. Drive Motor 86292200 COMMODORE DUO... -
Page 40: Drive Motor Carbon Brush Replacement
Maintenance Drive Assembly Drive Motor Carbon Brush Replacement Do not use a pressure washer to clean around the motors. Use tap pressure only. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. -
Page 41: Vacuum
Maintenance Vacuum 1. Vacuum Shoes 2. Vacuum Glides 3. Vacuum Shoe Retainer Knobs 4. "Y" Tube 5. Float Ball And Screen 6. Vacuum Motor 86292200 COMMODORE DUO... -
Page 42: Vacuum Shoes
Maintenance Vacuum Shoes Recovery Tank Float Shut-Off The dual offset vacuum shoes are designed to extract When water is no longer being vacuumed from the floor soiled solution from the carpet. The plastic vacuum and the vacuum fan is operating, the ball float has shoe glides minimize wear to flooring. -
Page 43: Vacuum Motor Carbon Brushes
Maintenance To Repair Or Replace Vacuum Motor(s) Vacuum Motor Carbon Brushes 1. Remove the front cover, drain the recovery tank. 2. Raise the recovery tank and safely engage the End Cap prop rod latch. 3. Disconnect electrical connector from the vacuum motor(s) and connecting hoses. -
Page 44: Transporting Machine
Maintenance Transporting Machine Preparation For Loading /Unloading Trailer Before loading or unloading machine from trailer, Pushing Machine remove vacuum shoes to eliminate interference. Scrub head must be in the up position before loading. The machine may be pushed for short distances at speeds not to exceed 5 mph. -
Page 45: Machine Troubleshooting
Maintenance Machine Troubleshooting PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable connections No power to Battery cables corroded Clean connections machine Faulty key switch Replace switch Low battery charge Charge batteries Machine turned on with propel trigger not in Allow pedal to return to neutral. - Page 46 Notes: 86292200 COMMODORE DUO...
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Page 47: Parts
Parts PARTS 86292200 COMMODORE DUO... -
Page 48: Brush Deck
Brush Deck 86292200 COMMODORE DUO... - Page 49 Brush Deck SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86223780 70896 SCR, M4X8, SET, ISO4029,CP,BLK 86224170 730410 SHAFT, 6.2MM BRUSH DRIVE 86012800 SHAFT ASM, BRUSH END CAP 86012820 SHAFT ASM, DRIVE 20" 86223520 67598 RING, 28MM INT SNAP PHOSPHATE 86223310 64116 PULLEY, 5MM HTD, 18T, 12.7 ID...
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Page 50: Brush Deck Actuator
Brush Deck Actuator 86292200 COMMODORE DUO... - Page 51 Brush Deck Actuator SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86008670 80606 COTTER, 3/8 RING 86248970 81406 PIN, CLEVIS 3/8 X 2.00 PLTD 86011800 ACTUATOR, 36 VDC 2.75 STROKE 86091930 141037 BRKT, ACTUATOR MOUNT 86010670 87029 WASHER, 5/16 FLAT SS 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS...
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Page 52: Brush Deck Motor
Brush Deck Motor 86292200 COMMODORE DUO... - Page 53 Brush Deck Motor SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86273750 70011 SCR, 1/4-20 X 5/8 HHCS SS 86173340 87514 WASHER, SPLIT LOCK, 1/4 SS 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS 86215880 140929 BRKT, MOTOR MOUNT 86222130 53275 MOTOR, 36VDC...
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Page 54: Brush Deck Mounting
Brush Deck Mounting 86292200 COMMODORE DUO... - Page 55 Brush Deck Mounting SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86277030 70780 SCR, 5/16-18 X 1.25 CARRIAGE SS 86228990 09153 BEARING, FLNGD, .314ID X .502OD 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS 86071800 141001 BRKT, BRUSH DECK PIVOT...
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Page 56: Brush Deck Shroud
Brush Deck Shroud 86292200 COMMODORE DUO... - Page 57 Brush Deck Shroud SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86161800 46-802531 LATCH, CONCEALED KEEPER 86273950 70056 SCR, 6-32 X 1/2 PPHMS SS 86270920 57049 NUT, 6-32 NUT NYLOCK SS 86062320 270156 COVER, DECK 86012190 FOAM SPACER, SHROUD, 5/16 T 86012200 FOAM SPACER, SHROUD, 3/4 TS 86279190...
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Page 58: Brush Deck Lift
Brush Deck Lift 86292200 COMMODORE DUO... - Page 59 Brush Deck Lift SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86276750 70722 SCR, 5/16-18 X 2.5 FHSC SS 86298850 SPACER, .74 OD X .391 ID X 1.0 L NYL BEARING FLG .377 ID X .502 OD X 86229000 09124 .500...
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Page 60: Control Handle
Control Handle 86292200 COMMODORE DUO... - Page 61 Control Handle SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86277050 70782 SCR, 5/16-18 X 3/4 SHCS SS 86238730 38307 HANDLE, LEFT 86238740 38308 HANDLE, RIGHT 86240990 41431 HOUSING, BUTTON 86254920 730153 SPRING, COMP .24OD X 1.25X.018 86277070 70784 SCR, 4-40 X 5/8 PPHMS 86231480...
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Page 62: Control Panel-Lower-Basic
Control Panel-Lower-Basic 86292200 COMMODORE DUO... - Page 63 Control Panel-Lower-Basic SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86005530 54154 METER, 12-48 VDC LED HOUR 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86008900 80845 BOOT, SEAL-PUSH BUTTON 7/16-28 86229770 140805 BLOCK, SHUNT MOUNT 86295570 PANEL, CONTROL 86273880 70030 SCR, 8-32 X 1.25 PPHMS 86012910...
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Page 64: Control Panel - Upper - Basic
Control Panel - Upper - Basic 86292200 COMMODORE DUO... - Page 65 Control Panel - Upper - Basic SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86006230 66193 POTENTIOMETER, 5 K OHMS 86012670 METER. BATTERY, PG TRUE CHARGE 86255900 73538 STANDOFF, 3-32 X 5/8 HEX NYL 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86251360 67166 RELAY, 36VDC 100A...
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Page 66: Control Panel - Lower - Deluxe
Control Panel - Lower - Deluxe 86292200 COMMODORE DUO... - Page 67 Control Panel - Lower - Deluxe SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86005530 54154 METER, 12-48 VDC LED HOUR 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86008900 80845 BOOT, SEAL-PUSH BUTTON 7/16-28 86229770 140805 BLOCK, SHUNT MOUNT 86295570 PANEL, CONTROL 86273880...
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Page 68: Control Panel - Upper - Deluxe
Control Panel - Upper - Deluxe 86292200 COMMODORE DUO... - Page 69 Control Panel - Upper - Deluxe SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86006230 66193 POTENTIOMETER, 5 K OHMS 86012670 METER. BATTERY, PG TRUE CHARGE 86255900 73538 STANDOFF, 3-32 X 5/8 HEX NYL 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86251360 67166 RELAY, 36VDC 100A...
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Page 70: Control Panel Mounting
Control Panel Mounting 86292200 COMMODORE DUO... - Page 71 Control Panel Mounting SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86276290 70626 SCR, #10 X 3/4 PPHST HI-LO BLK 86294250 WASHER, .19 ID X .5 X .09TK BLK 86072110 141056 BRKT, BACK, CONTROL PANEL 86274290 70162 SCR, 10-32 X 3/8 PPHMS SS 86292200 COMMODORE DUO...
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Page 72: Cover - Front
Cover - Front 86292200 COMMODORE DUO... - Page 73 Cover - Front SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86271870 57290 NUT, 1/4-20 HEX NYLOCK THIN SS 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS 86270990 57090 NUT, 10-32 HEX NYLOCK SS 86290740 BRKT, FRONT LATCH 86278390 73866 SPACER, 1/2"...
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Page 74: Decal
Decal 86292200 COMMODORE DUO... - Page 75 PRV NO. DESCRIPTION NOTES FROM 86013270 LABEL, BASIC CONTROL 86013310 LABEL, EXTRACTORS, BREAKERS 86013670 LABEL, COMMODORE, LEFT 86013680 LABEL, COMMODORE RIGHT 86004970 50990 LABEL, WINDSOR LOGO DOMED 86013320 LABEL, SOL FILL, 20 GAL 86014330 LABEL, CHARGER CONNECTION 86292200 COMMODORE DUO...
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Page 76: Frame-Lower
Frame-Lower 86292200 COMMODORE DUO... - Page 77 Frame-Lower SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86276780 70728 SCR, 5-16-18 X 3/4 HHCS SS 86010670 87029 WASHER, 5/16 FLAT SS 86091950 141053 BRKT, FRAME, CASTER MNT 86092570 34473 FRAME, TRANSAXLE MTG 86271840 57285 NUT, 5/16-18 HEX NYLOCK THIN SS 86293740 CASTER, 4"...
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Page 78: Frame-Upper
Frame-Upper 86292200 COMMODORE DUO... - Page 79 Frame-Upper SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86012890 WELDMENT, FRAME MAIN 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86010670 87029 WASHER, 5/16 FLAT SS 86279580 87183 WASHER, 1/2 X 1" X 1/8" NYLON 86276490 70670 SCR, 5/16-18 X 5/8 HHCS SS 86277460 70847...
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Page 80: Recovery Tank
Recovery Tank 86292200 COMMODORE DUO... - Page 81 Recovery Tank SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86274220 70134 SCR, 6-32 X 5/8 PPHMS SS 86003340 28062 DOME, 13 X 11 86246080 51368 LANYARD, 18.0 W/LOOP & EYE 86014810 NUT, 6-32 ACORN SS 86004010 35274 GASKET, DOME EDGE 86199840 090-12A...
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Page 82: Recovery Tank Handle - Basic
Recovery Tank Handle - Basic 86292200 COMMODORE DUO... - Page 83 Recovery Tank Handle - Basic SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86276490 70670 SCR, 5/16-18 X 5/8 HHCS SS 86277640 70893 SCR, 1/4-20 X 3/4 PTHMS SS 86290730 LATCH, FRONT COVER 86226740 73215 SPACER, 3/8 X .265 X 1/4 NYL 86010800 87189 WASHER, .21D X .500 BLK SS...
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Page 84: Recovery Tank Handle - Deluxe
Recovery Tank Handle - Deluxe 86292200 COMMODORE DUO... - Page 85 Recovery Tank Handle - Deluxe SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86276490 70670 SCR, 5/16-18 X 5/8 HHCS SS 86277640 70893 SCR, 1/4-20 X 3/4 PTHMS SS 86290730 LATCH, FRONT COVER 86226740 73215 SPACER, 3/8 X .265 X 1/4 NYL 86010800 87189 WASHER, .21D X .500 BLK SS...
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Page 86: Solution - Chemical Tanks - Deluxe
Solution - Chemical Tanks - Deluxe 86292200 COMMODORE DUO... - Page 87 Solution - Chemical Tanks - Deluxe SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86012760 STRAINER, 1/2 FPT, 80 MESH 86001530 40039 HOSEBARB, 1/2MPT X 1/2 HOSE 90 86233150 20042 CLAMP, 3/8 HOSE (D-SLOT) 86197980 40055 HOSEBARB, 1/2 MPT X 1.0 90D NY 86011360 HOSE, 1.0 ID X 1/8W X 21 CLR 86233110...
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Page 88: Solution Pump
Solution Pump DELUXE PUMP BASIC PUMP 86292200 COMMODORE DUO... - Page 89 Solution Pump SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86006580 70085 SCR, 1/4-20 X 1/2 PPHMS SS DL 86292230 COVER, PUMP 86012690 BRKT, PUMP MTG 86240500 40095 HOSEBARB, 1/4MPT X 3/8 90D NYL 86010670 87029 WASHER, 5/16 FLAT SS 86276490 70670 SCR, 5/16-18 X 5/8 HHCS SS...
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Page 90: Solution - Chemical Pump - Deluxe
Solution - Chemical Pump - Deluxe 86292200 COMMODORE DUO... - Page 91 Solution - Chemical Pump - Deluxe SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86010670 87029 WASHER, 5/16 FLAT SS 86276490 70670 SCR, 5/16-18 X 5/8 HHCS SS 86295370 CLAMP, 1-1/4 P CUSHIONED 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86297820 PUMP ASM, CHEMICAL 36VDC 86274290...
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Page 92: Solution -Chemical Valves - Deluxe
Solution -Chemical Valves - Deluxe 86292200 COMMODORE DUO... - Page 93 Solution -Chemical Valves - Deluxe SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86295260 BRACKET, SOLUTION BYPASS 86273980 70066 SCR, 10-32 X 3/4 PPHMS SS 86010650 87018 WASHER, #10 X 9/16 OD 86353090 SCR, 8-32 X 5/16 PPHMS SS 86197750 78161 TEE, 1/8 NPT STREET RUN...
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Page 94: Solution Tank
Solution Tank 86292200 COMMODORE DUO... - Page 95 Solution Tank SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86011820 GASKET, INLET CAP 86011810 RETAINER, INLET CAP 86290370 WASHER D, .346 ID X .105T 86276760 70724 SCR, 5/16-18 X 1.25 BSHCS SS 86006860 70403 SCR, #10 X 1/2 PPHST TYPE B SS 86010650 87018 WASHER, #10 X 6/16 OD...
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Page 96: Spray Jets
Spray Jets 86292200 COMMODORE DUO... - Page 97 Spray Jets SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86197400 31022 ELBOW, 1/8NPT STREET 86233090 20016 CLAMP, 1/4 ID HOSE 86197640 40064 HOSEBARB, 1/8" FPT X 1/4" 86197750 78161 TEE, 1/8 NPT STREET RUN 86227200 04007 ADPTR 1/8MPTX1/8FPT BS AD 86240610 44104 HOSEBARB, 1/8MPT X 1/4H 90D...
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Page 98: Spray Jet Valves - Basic
Spray Jet Valves - Basic 86292200 COMMODORE DUO... - Page 99 Spray Jet Valves - Basic SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS 86197400 31022 ELBOW, 1/8NPT STREET 86013030 VALVE, 36VDC SOLENOID, 1/8 FPT 86197750 78161 TEE, 1/8 NPT STREET RUN 86197520...
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Page 100: Spray Jet Valves - Deluxe
Spray Jet Valves - Deluxe 86292200 COMMODORE DUO... - Page 101 Spray Jet Valves - Deluxe SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS 86197400 31022 ELBOW, 1/8NPT STREET 86013030 VALVE, 36VDC SOLENOID, 1/8 FPT 86197750 78161 TEE, 1/8 NPT STREET RUN 86197520...
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Page 102: Wheel And Drive Assembly
Wheel And Drive Assembly 86292200 COMMODORE DUO... - Page 103 Wheel And Drive Assembly SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86315130 TRANSAXLE, 36VDC *(7) 86288820 140592 BRUSH SET, TRANSAXLE 78434 CCL 86072100 141055 BRKT, CABLE GUARD 86270440 48008 KEY, 3/16 X 1.75 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86079600 620138 PLATE, TRANSAXLE CONNECTION...
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Page 104: Vacuum Shoe
Vacuum Shoe 86292200 COMMODORE DUO... - Page 105 Vacuum Shoe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86219150 39739 HOSE ASM, 1.5 BLK VAC X 30” 86071990 141027 BRKT, VAC LIFT, RGT, OUTER 86276650 70707 SCR, 5/16-18 X 1.5 BSHCS SS 86219690 48080 KNOB, 1.5 OD X 5/16-18 86296540 VAC SHOE, 13 IN W/WIPER 86003010...
- Page 106 Vacuum Shoe 86292200 COMMODORE DUO...
- Page 107 Vacuum Shoe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86006580 70085 SCR, 1/4-20 X 1/2 PPHMS SS 86075450 27246 COVER, VAC SHOE 86237910 35279 GASKET, VAC SHOE OUTER 86237920 35280 GASKET, 5.0 OD X 2.0 ID X .50T 86237930 35281 GASKET, VAC SHOE RIGHT...
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Page 108: Vacuum - Basic
Vacuum - Basic 86292200 COMMODORE DUO... - Page 109 Vacuum - Basic SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS 86276490 70670 SCR, 5/16-18 X 5/8 HHCS SS 86014640 BRKT, VAC MOTOR 86135310 140686 BRUSH SET 24/36V VAC 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS...
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Page 110: Vacuum - Deluxe
Vacuum - Deluxe 86292200 COMMODORE DUO... - Page 111 Vacuum - Deluxe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86276720 70718 SCR, 1/4-20 X 4.25 HHCS GR5 PLTD 86010780 87162 WASHER, 1/4 SPLIT LOCK PLTD 86010630 87013 WASHER, 1/4 ID X 5/8 OD SS 86003760 35166 GASKET, VAC MTR 86011670 BRKT, VACUUM, PUMP 86011760...
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Page 112: Wiring-Battery-Basic
Wiring-Battery-Basic 86292200 COMMODORE DUO... - Page 113 Wiring-Battery-Basic SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 86228410 10023 BATTERY, 12V, 205AH 86228400 10021 BATTERY, 12V, 130AH 86283410 10030 BATTERY, 12V, 225AH 86228430 10032 BATTERY, 12V AGM 198AH 86014360 TRAY BATTERY LINER 86014380 TRAY BATTERY LINER 86229740 140417 BLOCK, 3.0 X 3.5 X 4 FOAM...
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Page 114: Wiring-Battery-Deluxe
Wiring-Battery-Deluxe 86292200 COMMODORE DUO... - Page 115 Wiring-Battery-Deluxe SERIAL NO. PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 86228410 10023 BATTERY, 12V, 195AH 86283410 10030 BATTERY, 12V, 215AH 86228430 10032 BATTERY, 12V AGM 198AH 86088800 78945 TRAY, BATTERY LINER 86229740 140417 BLOCK, 3.0 X 3.5 X 4.0 86275870 70556 SCR, 1/4-20 X 1.5 PPHMS SS...
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Page 116: Wiring-Control Panel-Basic
Wiring-Control Panel-Basic 37/RED 40/BLK 49/PNK 34/YLW 36/WHT 50/PNK 31/BRN 38/YLW 33/PUR 12/WHT-RED 11/RED 31/BRN 32/BRN 4/WHT-GRN 3/GRN 29/BRN 30/BRN 5/WHT-BLU 2/BLU 30/BRN 53/RED 32/BRN 6/WHT-YLW 1/YLW 52/RED 1/YLW 56/YLW 47/BLK 55/BLK 48/WHT 54/BLK 56/YLW 55/BLK 52/RED 48/WHT 6/WHT-YLW 23/RED 12/WHT-RED 57/WHT-YLW 49/PNK 50/PNK... - Page 117 Wiring-Control Panel-Basic SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86261210 29204 DIODE ASM, 76008 X 76008 86261250 29273 DIODE ASM, FAST RECOVERY HARNESS BASIC EXTRACTOR 86013210 PANEL 86292200 COMMODORE DUO...
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Page 118: Wiring - Control Panel - Deluxe
Wiring - Control Panel - Deluxe 86292200 COMMODORE DUO... - Page 119 Wiring - Control Panel - Deluxe SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86261210 29204 DIODE ASM, 76008 X 76008 86261250 29273 DIODE ASM, FAST RECOVERY HARNESS, DELUXE EXTRACT 86295170 PANEL 86292200 COMMODORE DUO...
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Page 120: Wiring - Main Harness-Basic
Wiring - Main Harness-Basic 86292200 COMMODORE DUO... -
Page 121: Wiring Main Harness-Deluxe
Wiring Main Harness-Deluxe 86292200 COMMODORE DUO... -
Page 122: Wiring Diagram - Basic
Wiring Diagram - Basic LIGHT DEEP DECK LIFT SOLUTION BRUSH VACUUM 1 TRACTION ACTUATOR PUMP SOLENOID SOLENOID 2 PIN 2 PIN 12 PIN DEUTSCH 2 PIN PACKARD PACKARD PACKARD CAM SWITCH 53/RED 55/BLK 52/RED 6/WHT-YLW 56/YLW 55/BLK 53/RED 54/BLK 57/WHT-YLW 56/YLW 1/YLW 27/RED... -
Page 123: Wiring Diagram - Deluxe
Wiring Diagram - Deluxe 86292200 COMMODORE DUO... -
Page 124: Hose Diagram-Basic
Hose Diagram-Basic SOLUTION TANK ACCESSORY PORT 86282320 (49") PRV NO. 39710 86240280 (8") 86290860 (51") PRV NO. 39711 BYPASS VALVE STRAINER FILTER SOLUTION PUMP 86281310 (8.8") PRV NO. 39326 ORIFICE VALVE VALVE RESTRICTOR 86280760 (6") 86280760 (6") PRV NO. 151-47B PRV NO. -
Page 125: Hose Diagram-Deluxe
Hose Diagram-Deluxe 86292200 COMMODORE DUO... -
Page 126: Suggested Spare Parts
Suggested Spare Parts SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86002000 14717 BREAKER, 3 AMP 86001920 14607 BREAKER, 25A VDC CIRCUIT 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86230680 12531 BRUSH, EXTRACTOR 20 86251360 67166 RELAY, 36VDC 100A 86007190 72161 SWITCH KEY DPST 86014690... -
Page 127: Options
Options OPTIONS 86292200 COMMODORE DUO... -
Page 128: Battery Cart
Battery Cart BATTERY CART LATCH LINKAGE ASEMBLY BATTERY CART LATCH ASEMBLY 86292200 COMMODORE DUO... - Page 129 Battery Cart SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86270830 57023 NUT, 5/16-18 HEX NYLOCK SS 86010670 87029 WASHER, 5/16 FLAT SS BEARING, FLANGED .314 ID X .502 86228840 09124 WASHER, THRUST .51 ID X 1 OD X 86259410 87206 .063...
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Page 130: Battery Cart - Latch And Latch Linkage
Battery Cart - Latch And Latch Linkage LATCH LINKAGE LATCH 86292200 COMMODORE DUO... - Page 131 Battery Cart - Latch And Latch Linkage SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86008860 80808 PIN, CLEVIS 3/8 X 5.5 PLTD 86292870 BRKT, PEDAL, BATTERY CART 86292860 PEDAL, BATTERY CART 86008670 80606 COTTER, 3/8" RING 86292850 LINKAGE, LATCH, BATTERY CART 86249060 82061 PIN, CLEVIS 3/8 X 4.63 PLTD...
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Page 132: Battery Cart - Tray
Battery Cart - Tray 86292200 COMMODORE DUO... - Page 133 Battery Cart - Tray SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86278150 70117 SHOULDER BOLT, 5/16 OD X 1.0 L 86281060 89265 WHEEL, BATTERY TRAY 86275870 70556 SCR, 1/4-20 X 1.5" PPHMS SS 86008760 80682 CONN, 175 DCS GRY W/O TERMS...
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Page 134: Battery Exchange Option
Battery Exchange Option 86292200 COMMODORE DUO... - Page 135 Battery Exchange Option SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86276780 70728 SCR, 5/16-18 X 3/4 HHCS SS 86010670 87029 WASHER, 5/16 FLAT SS 86290220 PLATE, OPTION, CART LATCH 86011300 GUIDE, BATTERY TRAY, RIGHT 86011280 GUIDE, BATTERY TRAY, LEFT 86278150 70117 SHOULDER BOLT, 5/16 OD X 1.0 L...
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Page 136: Emergency Stop-Option
Emergency Stop-Option 86292200 COMMODORE DUO... - Page 137 Emergency Stop-Option SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86007180 72160 SWITCH, EMERGENCY STOP 86299300 88868 WIRE, 16" RED/18 STRIPX STRIP NOT SHOWN 86292200 COMMODORE DUO...
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Page 138: Serial Numbers
Serial Numbers REF. NO. MODEL: SERIAL #: COMDU: 10086120000081 COMXDU: 10086140000105 COMDUX: 10086160000001 COMXDUX: 10086180000013 COMDU: 10086120000126 COMXDU: 10086140000168 COMDU: 10086120000140, COMXDU: 10086140000195 COMDU: 10086120000307, COMXDU: 10086140000287, COMDUX: 10086160000006, COMXDUX: 10086180000023 86292200 COMMODORE DUO...