Hypertherm HPR130 Manual Gas Instruction Manual
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- Page 1 HyPerformance Plasma HyPerformance Plasma HPR130 Manual Gas Instruction Manual 804570 – Revision 5...
- Page 2 Revision 5 – September, 2005 Hypertherm, Inc. Hanover, NH USA www.hypertherm.com © Copyright 2005 Hypertherm, Inc. All Rights Reserved Hypertherm, HyPerformance, HyDefinition, LongLife and Command THC are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries...
- Page 3 Rua Jati, 33 65 6 841 2489 (Technical Service) CEP 07180-350 Cumbica Guarulhos, SP - Brasil Hypertherm (Shanghai) Consulting Co., Ltd. 55 11 6482 1087 Tel Unit 1308-09, Careri Building 55 11 6482 0591 Fax 432 West Huai Hai Road...
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Page 4: Electromagnetic Compatibility (Emc
The size of the surrounding area to be Earthing of Workpiece considered will depend on the structure of Hypertherm's CE-marked equipment is built Where the workpiece is not bonded to earth the building and other activities that are tak- in compliance with standard EN50199. The for electrical safety, nor connected to earth ing place. -
Page 5: Warranty
Hypertherm system. Any damage infringement, and Hypertherm’s obligation to indemnify shall be caused by the use of other than genuine Hypertherm parts may conditioned upon Hypertherm’s sole control of, and the not be covered by the Hypertherm warranty. -
Page 6: Table Of Contents
Le bruit peut provoquer des problèmes auditifs......................1a-5 Pacemakers et prothéses auditives ........................1a-5 Un arc plasma peut endommager les tuyaux gelés....................1a-5 Étiquette de sécurité ...............................1a-6 Section 2 SPECIFICATIONS ..........................2-1 System description ..............................2-3 General ................................2-3 Power supply ..............................2-3 HPR130 Manual Gas Instruction Manual... - Page 7 Power supply to gas console cables........................3-18 Control cable ..............................3-18 Power cable ..............................3-18 Gas console to off-valve connections ........................3-20 Cable and gas hose assembly ........................3-20 Gas console to off-valve cable ........................3-20 Off-valve cable ...............................3-20 Power supply to CNC interface cable ........................3-22 HPR130 Manual Gas Instruction Manual...
- Page 8 Mild steel ................................4-5 Stainless steel ..............................4-5 Aluminum .................................4-6 Install consumables ..............................4-7 Cut charts .................................4-8 Marking ................................4-8 Consumables for mirror-image cutting ......................4-8 Estimated kerf width compensation .........................4-9 Changing consumable parts ...........................4-21 Remove consumables............................4-21 Inspect consumables .............................4-22 HPR130 Manual Gas Instruction Manual...
- Page 9 Power supply power distribution board PCB2 ......................5-24 Start circuit PCB1 ..............................5-25 Operation ...............................5-25 Start circuit functional schematic........................5-25 Start circuit troubleshooting..........................5-25 Pilot arc current levels............................5-27 Gas console control board PCB2 ...........................5-28 Gas console power distribution PCB1 ........................5-29 HPR130 Manual Gas Instruction Manual...
- Page 10 Section 11 Toxicological Information.........................b-4 Section 12 Ecological Information ..........................b-5 Section 13 Disposal Considerations .........................b-5 Section 14 Transport Information..........................b-5 Section 15 Regulatory Information ...........................b-5 Section 16 Other Information ............................b-5 Freezing point of Propylene Glycol solution ......................b-6 HPR130 Manual Gas Instruction Manual...
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Page 11: Safety
Compressed Gas Equipment Safety ........................1-5 Gas Cylinders Can Explode If Damaged ........................1-5 Noise Can Damage Hearing .............................1-5 Pacemaker and Hearing Aid Operation ........................1-5 A Plasma Arc Can Damage Frozen Pipes ........................1-5 Additional Safety Information ............................1-5 Warning Label................................1-6 Hypertherm Plasma Systems... -
Page 12: Recognize Safety Information
• Install an aeration manifold on the floor of the water closed container. table to eliminate the possibility of hydrogen • Do not cut containers that have held combustible detonation. Refer to the Appendix section of this materials. manual for aeration manifold details. Hypertherm Plasma Systems 11-98... -
Page 13: Electric Shock Can Kill
• Provide a disconnect switch close to the power grounding conductor first. supply with properly sized fuses. This switch allows • Each Hypertherm plasma system is designed to be the operator to turn off the power supply quickly in used only with specific Hypertherm torches. Do not an emergency situation. -
Page 14: A Plasma Arc Can Cause Injury And Burns
Work Table Connect the work table to an earth power cord ground. Fasten the retaining nut tightly. ground, in accordance with appropriate national or • Tighten all electrical connections to avoid excessive local electrical codes. heating. Hypertherm Plasma Systems 5/6/02... -
Page 15: Compressed Gas Equipment Safety
Protection Association, 470 Atlantic Avenue, Boston, MA 02210 Hazardous Substances, American Welding Society 10. OSHA, Safety and Health Standards, 29FR 1910 550 LeJeune Road, P.O. Box 351040, Miami, FL 33135 U.S. Government Printing Office, Washington, D.C. 20402 Hypertherm Plasma Systems 11-98... -
Page 16: Warning Label
SAFETY SAFETY WARNING LABEL This warning label is affixed to some power supplies. It is important that the operator and maintenance technician understand the intent of these warning symbols as described. Hypertherm Plasma Systems 8-99... - Page 17 Use welding helmet with correct shade of filter. Wear complete body protection. Become trained and read the instructions before working on the machine or cutting. Do not remove or paint over (cover) warning labels. Hypertherm Plasma Systems 8-99...
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Page 18: Section 1A
Les bouteilles de gaz comprimé peuvent exploser en cas de dommages .............1a-5 Le bruit peut provoquer des problèmes auditifs......................1a-5 Pacemakers et prothèses auditives ........................1a-5 Un arc plasma peut endommager les tuyaux gelés....................1a-5 Étiquette de sécurité ...............................1a-6 Hypertherm Systèmes plasma 1a-1 2/12/01... -
Page 19: Identifier Les Consignes De Sécurité
• Ne pas couper de récipients contenant des matières Se référer à l’annexe du manuel pour plus de combustibles. renseignements sur les collecteurs d’aération. 1a-2 Hypertherm Systèmes plasma 2/12/01... -
Page 20: Les Chocs Électriques Peuvent Être Fatals
• Installer un sectionneur avec fusibles appropriés, à la prise de terre appropriée. proximité de la source de courant. Ce dispositif permet à • Chaque système plasma Hypertherm est conçu pour être l’opérateur d’arrêter rapidement la source de courant en utilisé uniquement avec des torches Hypertherm cas d’urgence. -
Page 21: L'arc Plasma Peut Provoquer Des Blessures Ou Des Brûlures
Bien serrer l’écrou de retenue. Table de travail Raccorder la table de travail à la terre, • S’assurer que toutes les connexions sont bien serrées conformément aux codes de sécurité locaux ou nationaux pour éviter la surchauffe. appropriés. 1a-4 Hypertherm Systèmes plasma 5/6/02... -
Page 22: Sécurité Des Bouteilles De Gaz Comprimé
LES TUYAUX GELÉS • Se tenir le plus loin possible de la source de courant. Les tuyaux gelés peuvent être endommagés ou éclater si l'on essaie de les dégeler avec une torche plasma. Hypertherm Systèmes plasma 1a-5 2/12/01... -
Page 23: Étiquette De Sécurité
SÉCURITÉ Étiquette de sécurité Cette étiquette est affichée sur la source de courant. Il est important que l’utilisateur et le technicien de maintenance comprennent la signification des symboles de sécurité. 1a-6 Hypertherm Systèmes plasma 2/12/01... - Page 24 6. Se former à la technique du coupage et lire les instructions avant de manipuler l’équipement ou de procéder au coupage. 7. Ne pas retirer ou peindre (recouvrir) les étiquettes de sécurité. 1a-7 Hypertherm Systèmes plasma 2/12/01...
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Page 25: Specifications
Ignition console ..............................2-3 Gas console ..............................2-3 Off-valve ................................2-3 Torch ................................2-3 Specifications................................2-4 System gas requirements ..........................2-4 Power supply..............................2-5 Ignition console – 078172 ..........................2-6 Gas console – 078170 .............................2-8 Off-valve – 129816 ............................2-9 Torch – 128818 ..............................2-10 HPR130 Manual Gas Instruction Manual... - Page 26 SPECIFICATIONS HPR130 Manual Gas Instruction Manual...
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Page 27: System Description
25 mm (1 inch) for mild steel and 19 mm (3/4 inch) for stainless steel and aluminum. The maximum severance capability is 38 mm (1.5 inch) for mild steel and 25 mm (1 inch) for stainless steel and aluminum. HPR130 Manual Gas Instruction Manual... -
Page 28: Specifications
120 psi Mild steel Stainless steel Aluminum Gas types Plasma Shield Plasma Shield Plasma Shield Cutting 30 to 45 A & F5 Cutting 80 A Cutting 130 A & H35 H35 & Air & Air HPR130 Manual Gas Instruction Manual... -
Page 29: Power Supply
200/208 VAC – 078177 1079.5 mm 6.1" 240 VAC – 078179 42.5" 400 VAC – 078180 440 VAC – 078182 480 VAC – 078181 600 VAC – 078183 967.7 mm 38.1" 317.5 kg 700 lb 566.4 mm 22.3" HPR130 Manual Gas Instruction Manual... -
Page 30: Ignition Console - 078172
• Maximum cable length from the ignition console to the torch lifter station is 15 m (50 ft). Allow room to remove the top for servicing. • The ignition console may be mounted horizontally or vertically. 283 mm 11.125" 219 mm 8.625" 194 mm 9.1 kg 7.625" 20 lb 216 mm 8.5" 152 mm 6" HPR130 Manual Gas Instruction Manual... - Page 31 SPECIFICATIONS LHF mounting (local) RHF mounting (remote) Mounted on table Horizontal mounting Vertical mounting HPR130 Manual Gas Instruction Manual...
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Page 32: Gas Consol - 078170
• Position the gas console on top of the power supply or near the CNC on the cutting table. Allow room to open the top for servicing. 359 mm 292 mm 14.125" 11.5" 317 mm 12.5" 14 kg 31 lb 276 mm 10.88" 178 mm 7" HPR130 Manual Gas Instruction Manual... -
Page 33: Off-Valve - 129816
• Mount the off-valve assembly to the torch carriage on larger tables. On smaller tables it can be mounted to a bracket just above the bridge. 70 mm 2.75" 19 mm 0.75" 1.1 kg 2.5 lb 157 mm 6.18" 4.7 mm 0.187" 30 mm 76 mm 1.18" 3" 165 mm 6.5" A - A HPR130 Manual Gas Instruction Manual... -
Page 34: Torch - 128818
• The outside diameter of the torch mounting sleeve is 50.8 mm (2.0 in.) 1.8 m 27 mm 1.07" 193 mm 116 mm 7.59" 4.55" 48 mm 1.89" 51 mm 57 mm 51 mm 2.00" 2.25" 2.00" 107 mm 4.22" 336 mm 13.21" 2.11 kg 4.65 lb 2-10 HPR130 Manual Gas Instruction Manual... -
Page 35: Installation
Power supply to CNC interface cable ........................3-22 Optional multi-system CNC interface cable ....................3-22 Notes to CNC interface cable run list ......................3-23 Examples of output circuits ..........................3-24 Examples of input circuits ..........................3-25 Remote on/off switch ..............................3-26 Torch lead assembly ...............................3-27 Work lead................................3-28 HPR130 Manual Gas Instruction Manual... - Page 36 Torch coolant requirements ............................3-35 Water purity requirements............................3-35 Fill the power supply with coolant ...........................3-36 Gas requirements ..............................3-37 Setting the supply regulators..........................3-37 Gas regulators ................................3-38 Supply gas plumbing ..............................3-39 Connect the supply gases..........................3-39 Supply gas hoses ..............................3-40 HPR130 Manual Gas Instruction Manual...
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Page 37: Upon Receipt
Claims for damage during shipment – If your unit was damaged during shipment, you must file a claim with the carrier. Hypertherm will furnish you with a copy of the bill of lading upon request. If you need additional assistance, call Customer Service listed in the front of this manual, or your authorized Hypertherm distributor. -
Page 38: Installation Requirements
INSTALLATION Installation requirements HPR130 Manual Gas Instruction Manual... -
Page 39: System Components
Gas console to off-valve hose and lead assembly CNC interface cable Optional CNC interface cable for systems with multiple power supplies Torch lead assembly Work lead Supply gas hoses Oxygen Nitrogen H35 or F5 Customer-supplied power cable Main power cable HPR130 Manual Gas Instruction Manual... -
Page 40: System Grounding Requirements
The customer must furnish all conductors for equipment grounding. Grounding conductors may be purchased through Hypertherm in any length specified by the customer (Part No. 047058). The conductor may also be purchased locally, using a minimum 8 AWG UL Type MTW cable (USA specification) or the appropriate cable specified by national and local codes. -
Page 41: Work Table Grounding
Gas Console (PE) Supplementary Grounding Rod Other Equipment receiving power from the plasma power supply (PE) Figure 1 Recommended Ground Connection Configuration Note: Configuration may vary for each installation and may require a different ground scheme. HPR130 Manual Gas Instruction Manual... - Page 42 The preferred cable routing for this configuration is as shown, but it is acceptable to “daisy-chain” the grounds for the gas console and other equipment to the ignition console. The ignition console should NOT be daisy-chained through the other components to the work table. HPR130 Manual Gas Instruction Manual...
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Page 43: Placement Of The Power Supply
Do not place any filter device over the air intake locations, which reduces cooling efficiency and VOIDS THE WARRANTY. • Do not place the power supply on an incline greater than 10° to prevent it from toppling. HPR130 Manual Gas Instruction Manual... -
Page 44: Install The Ignition Console
• Allow room to remove the top for servicing. 32 mm 184 mm 1.25" 7.25" 216 mm 8.50" 32 mm 1.25" 248 mm 9.75" 279 mm 11.00" 7 mm .028" (4 places) Ignition console grounding 3-10 HPR130 Manual Gas Instruction Manual... - Page 45 INSTALLATION Horizontal RHF mounting Vertical RHF mounting LHF mounting HPR130 Manual Gas Instruction Manual 3-11...
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Page 46: Placement Of The Gas Console
75 m (250 ft). The maximum length of cables and hoses between the gas console and the off-valve assembly is 20 m (65 ft). Preferred gas console orientation Gas console grounding 228.6 mm 50.8 mm 2.0" 9.0" 314.5 mm 12.38" 38.1 mm 1.5" 3-12 HPR130 Manual Gas Instruction Manual... -
Page 47: Install The Off-Valve
• Mount the off-valve assembly near the torch lifter station. The maximum length of the gas hoses between the off-valve assembly and the torch is 1.8 m (6 ft). Off-valve grounding 157 mm 6.18" 19 mm .075" 30 mm 1.18" 4.7 mm 0.187" HPR130 Manual Gas Instruction Manual 3-13... -
Page 48: Power Supply To Ignition Console Leads
15 m (50 ft) 123779 75 m (250 ft) Cable number 123803 and 123702 are for use with systems that have the ignition console mounted on the power supply Pilot arc lead Negative lead 3-14 HPR130 Manual Gas Instruction Manual... - Page 49 INSTALLATION Work lead Negative lead Pilot arc lead Pilot arc lead Negative lead HPR130 Manual Gas Instruction Manual 3-15...
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Page 50: Ignition Control Cable
10 m (35 ft) 123837 60 m (200 ft) 123671 15 m (50 ft) 123838 75 m (250 ft) Cable number 123684 is for use with systems that have the ignition console mounted on the power supply 3-16 HPR130 Manual Gas Instruction Manual... -
Page 51: Ignition Console Coolant Hoses
60 m (200 ft) 028442 15 m (50 ft) 128985 75 m (250 ft) Green Hose set number 228030 is for use with systems that have the ignition console mounted on the power supply HPR130 Manual Gas Instruction Manual 3-17... -
Page 52: Power Supply To Gas Console Cables
15 m (50 ft) 123850 75 m (250 ft) 123848 20 m (65 ft) unused 24Vac-hot 24Vac-return Cable number 123784 and 123785 are for use with systems that have the gas console mounted on the power supply 3-18 HPR130 Manual Gas Instruction Manual... - Page 53 INSTALLATION J300 J103 Male Female HPR130 Manual Gas Instruction Manual 3-19...
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Page 54: Gas Console To Off-Valve Connections
CABLE RUN LIST Function End B Color End A Shield Red/Black Preflow Shield Red/Black Cutflow Plasma Red/Black Preflow Plasma Red/Black 12 13 14 Cutflow Vent Red/Black End B End A ( male/pins) Ground Green/Yellow 3-20 HPR130 Manual Gas Instruction Manual... - Page 55 INSTALLATION HPR130 Manual Gas Instruction Manual 3-21...
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Page 56: Power Supply To Cnc Interface Cable
Brown None Not used Green None Not used Orange Power ground Ground White Power ground Ground Black CNC +24 VDC Available 24 VDC (200 milliamps maximum) See notes CNC + 24 VDC Not connected 3-22 HPR130 Manual Gas Instruction Manual... -
Page 57: Notes To Cnc Interface Cable Run List
The CNC cable must be constructed using cable with 360 degree shielding and metal housing connectors at each end. The shielding must be terminated to the metal housings at each end to ensure proper grounding and to provide the best shielding. HPR130 Manual Gas Instruction Manual 3-23... -
Page 58: Examples Of Output Circuits
Install a Jumper J304 108056 CNC/PLC High-current contact closure inputs (AC or DC) External relay 24VDC low-power coil ≤10mA or ≥2400ohm Power ground 4. Do not use this configuration. Warranty will be void. Any voltage 3-24 HPR130 Manual Gas Instruction Manual... -
Page 59: Examples Of Input Circuits
1. Relay interface +24VDC Output from CNC/PLC External relay (AC or DC) Power ground +24VDC 2. Optocoupler interface CNC/PLC Transistor-output optocoupler Power ground 3. Amplified-output interface CNC/PLC +24VDC 12V-24VDC Power ground Power Active-high drive ground HPR130 Manual Gas Instruction Manual 3-25... -
Page 60: Remote On/Off Switch
24VAC @ 100mA. It should be a maintained contact switch, not a momentary contact switch. Note: The main power switch on the gas console must be in the ON position for the remote switch to function. 3-26 HPR130 Manual Gas Instruction Manual... -
Page 61: Torch Lead Assembly
20 m (65 ft) Grey Plasma gas vent Caution: Locate the exposed end of the plasma gas vent hose away from sparks caused by piercing to avoid ignition and possible damage to the torch leads HPR130 Manual Gas Instruction Manual 3-27... -
Page 62: Work Lead
10 m (35 ft) 123778 60 m (200 ft) 123663 15 m (50 ft) 123779 75 m (250 ft) 123815 20 m (65 ft) Work lead Work lead Lower frame of work table (typical). 3-28 HPR130 Manual Gas Instruction Manual... -
Page 63: Torch Connections
4. Remove the plastic insulator from the torch and slide it onto the coolant IN hose (green) on the lead assembly. Connect the coolant IN hose to the torch. Coolant IN hose Plastic insulator 2WRENCHES 5. Connect the pilot arc lead. HPR130 Manual Gas Instruction Manual 3-29... - Page 64 11. Slide braiding up to the torch sleeve. Make sure that the plasma, shield and vent hoses are routed through the hole in the braiding. Loosen the hose clamp on the braiding, slide braiding and clamp over the sleeve and tighten the clamp. 3-30 HPR130 Manual Gas Instruction Manual...
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Page 65: Connect The Torch To The Quick-Disconnect
Be certain that there is no space between the torch body and the o-ring on the torch leads. See also Ignition console connections earlier in this section for torch lead connections to ignition console. HPR130 Manual Gas Instruction Manual 3-31... -
Page 66: Torch Mounting And Alignment
The lifter must provide 203 mm (8 in.) of vertical travel. The unit should have the capability of maintaining a constant speed of up to 5080 mm/min (200 ipm) with positive braking. A unit which drifts through the stop point is not acceptable. 3-32 HPR130 Manual Gas Instruction Manual... -
Page 67: Power Requirements
National Electric Code 1990 handbook, table 310.16 (USA). Use a 4-conductor Type SO input power cable with a conductor temperature rating of 60° C (140° F). Installation must be performed by a licensed electrician. HPR130 Manual Gas Instruction Manual 3-33... -
Page 68: Connect The Power
European wire colors U = Black U = Black V = White V = Blue W = Red W = Brown (PE) Earth ground = Green/Yellow (PE) Earth ground = Green/Yellow Line disconnect switch Power cable 3-34 HPR130 Manual Gas Instruction Manual... -
Page 69: Torch Coolant Requirements
INSTALLATION Torch coolant requirements The power supply is shipped without any coolant in the tank. Hypertherm recommends a mixture of 30% propylene glycol, 69.9% deionized water, and 0.1% benzotriazole. This mixture resists freezing to -12° C (+10° F) and contains a corrosion inhibitor to protect copper surfaces in the coolant loop. This mixture is available in 1-gallon (3.8 liter) containers by ordering 028872. -
Page 70: Fill The Power Supply With Coolant
When the flow rate is constant and filler cap. greater than 0.6 gpm, release the knob. The display will show the current again. The pump will continue to run. 3-36 HPR130 Manual Gas Instruction Manual... -
Page 71: Gas Requirements
6. Move switch (7) to the cut-flow position (right position). 7. While gas is flowing adjust the supply regulator for the plasma gas to 8.3 bar (120 psi). 8. Move switch (7) to the run position. HPR130 Manual Gas Instruction Manual 3-37... -
Page 72: Gas Regulators
Use a high-quality, 2-stage, gas regulator to maintain consistent gas supply pressure from high pressure gas cylinders. The high-quality gas regulators listed below are available from Hypertherm and meet U.S. Compressed Gas Association (CGA) specifications. In other countries, select gas regulators that conform to national or local codes. -
Page 73: Supply Gas Plumbing
CUTTING WITH OXYGEN CAN CAUSE FIRE OR EXPLOSION Cutting with oxygen as the plasma gas can cause a potential fire hazard due to the oxygen-enriched atmosphere that it creates. As a precaution, Hypertherm recommends that an exhaust ventilation system be installed when cutting with oxygen. -
Page 74: Supply Gas Hoses
7.5 m (25 ft) 024743 45 m (150 ft) 024769 10 m (35 ft) 024771 60 m (200 ft) 024656 15 m (50 ft) 024772 75 m (250 ft) 024770 20 m (65 ft) 3-40 HPR130 Manual Gas Instruction Manual... -
Page 75: Operation
Replace torch water tube ............................4-25 Common cutting faults ............................4-26 How to optimize cut quality .............................4-27 Tips for table and torch...........................4-27 Plasma set-up tips............................4-27 Maximize the life of consumable parts ......................4-27 Additional factors of cut quality ........................4-28 Additional improvements..........................4-29 HPR130 Manual Gas Instruction Manual... -
Page 76: Daily Start-Up
3. Replace consumable parts. Refer to Changing consumable parts later in this section for details. 4. Ensure that the torch is perpendicular to the workpiece. Shield cap Shield Retaining cap Nozzle Swirl ring Electrode Current ring Torch HPR130 Manual Gas Instruction Manual... -
Page 77: Controls And Indicators
Off Position (O) AC power is cut off to the control transformer, to turn off the power supply. Power indicators AC Green Indicator: Illuminates when the power switch is in the on position. HPR130 Manual Gas Instruction Manual... -
Page 78: Manual Gas Console Operation
System is ready to cut. *Note: The 3-digit display is for reference. The current shown during cutting may vary by +/- 2 amps from the current shown when the amperage is set. HPR130 Manual Gas Instruction Manual... -
Page 79: Consumable Selection
220176 220182 220179 220181 Stainless steel Shield cap Shield Retaining cap Nozzle Electrode Swirl ring 220202 220304 220201 220180 220308 220338 220304 220337 220179 220339 220173 130A 220198 220304 (H35) 220197 220179 220307 220176 (N HPR130 Manual Gas Instruction Manual... -
Page 80: Aluminum
OPERATION Consumable selection (continued) Aluminum Shield cap Shield Retaining cap Nozzle Electrode Swirl ring 220202 220176 220201 220180 220308 220173 130A 220307 (H35) 220198 220197 220179 220304 (H35) 220181 (Air) 220176 (Air) HPR130 Manual Gas Instruction Manual... -
Page 81: Install Consumables
Apply a thin film of silicone grease on all o-rings. Clean current ring using a cotton swab with water or 3% hydrogen peroxide. Do not overtighten parts! Only tighten until mating parts are seated. Tool part number 104119 HPR130 Manual Gas Instruction Manual... -
Page 82: Cut Charts
Marking is not possible for every combination (very thin materials). Poor quality marking or burn- through may occur with material less than 1.5 mm (0.060" or 16 gauge). Consumables for mirror-image cutting See the Parts List section of this manual for part numbers. HPR130 Manual Gas Instruction Manual... -
Page 83: Estimated Kerf Width Compensation
0.109 0.114 130A N2-N2 0.072 0.074 0.095 80A F5-N2 0.047 45A F5-N2 0.023 0.015 0.021 45A N2-N2 0.019 0.009 0.006 130A H35-N2 0.107 0.109 0.114 130A Air-Air 0.082 0.082 0.086 45A Air-Air 0.042 0.043 0.049 HPR130 Manual Gas Instruction Manual... - Page 84 .135* 3/16* 1/4* Marking Arc Voltage Select Torch-to-Work Marking Gases Preflow Cutflow Amperage Distance Speed Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 *Pierce complete is recommended for these thicknesses 4-10 HPR130 Manual Gas Instruction Manual...
- Page 85 0.100 0.150 .105 .135 3/16 0.160 0.080 0.200 0.100 0.250 Marking Arc Voltage Select Torch-to-Work Marking Gases Preflow Cutflow Amperage Distance Speed Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 HPR130 Manual Gas Instruction Manual 4-11...
- Page 86 0.120 0.240 0.130 0.260 0.150 0.300 0.160 1-1/4 0.180 1-1/2 Marking Arc Voltage Select Torch-to-Work Marking Gases Preflow Cutflow Amperage Distance Speed Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 4-12 HPR130 Manual Gas Instruction Manual...
- Page 87 Marking Gases Preflow Cutflow Amperage Distance Speed Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 Note: This process produces a darker cut edge than the 45A, F5/N stainless steel process HPR130 Manual Gas Instruction Manual 4-13...
- Page 88 Marking Gases Preflow Cutflow Amperage Distance Speed Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 Note: This process produces a shinier cut edge than the 45A, N stainless steel process 4-14 HPR130 Manual Gas Instruction Manual...
- Page 89 0.120 0.180 .135 0.110 0.170 3/16 0.100 0.150 0.120 0.180 Marking Arc Voltage Select Torch-to-Work Marking Gases Preflow Cutflow Amperage Distance Speed Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 HPR130 Manual Gas Instruction Manual 4-15...
- Page 90 Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 Note: This process produces a rougher, darker cut edge with more dross and less cut angle variation than the 130A, H35/N process 4-16 HPR130 Manual Gas Instruction Manual...
- Page 91 Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 Note: This process produces a smoother, shinier cut edge with less dross and greater cut angle variation than the 130A, N process HPR130 Manual Gas Instruction Manual 4-17...
- Page 92 0.100 0.150 .075 .105 0.070 0.110 .135 3/16 0.120 0.180 Marking Arc Voltage Select Torch-to-Work Marking Gases Preflow Cutflow Amperage Distance Speed Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 4-18 HPR130 Manual Gas Instruction Manual...
- Page 93 Preflow Cutflow Amperage Distance Speed Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 Note: This process produces a rougher cut edge with larger average angles than the 130A, H35/N process HPR130 Manual Gas Instruction Manual 4-19...
- Page 94 Preflow Cutflow Amperage Distance Speed Plasma Shield Plasma Shield Plasma Shield Amps mm/min ipm Volts 0.100 6350 Note: This process produces a smoother cut edge with smaller average angles than the 130A, Air/Air process 4-20 HPR130 Manual Gas Instruction Manual...
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Page 95: Changing Consumable Parts
Turn OFF all power to the system. Remove nozzle Remove and swirl ring electrode Remove retaining cap Remove inner and shield retaining cap Tool part number 104119 HPR130 Manual Gas Instruction Manual 4-21... -
Page 96: Inspect Consumables
See Inspect electrode pit depth later in Center surface Wear this section O-rings 1. Damage Replace electrode* 2. Lubricant Apply a thin film of silicone lubricant if dry *Note: Always replace the nozzle and electrode as a set. 4-22 HPR130 Manual Gas Instruction Manual... -
Page 97: Inspect Torch
1. Damage Replace o-ring 2. Lubricant Apply a thin film of silicone lubricant if dry Water tube* 1. Pitted or missing material Replace tube* *Note: See Replace torch water tube later in this section. HPR130 Manual Gas Instruction Manual 4-23... -
Page 98: Inspect Electrode Pit Depth
Electrode pit depth gauge (004630) Part Check for Action Electrode Center surface Wear Replace electrode if pit is deeper than 1 mm (0.040 in.)* *Note: Always replace the nozzle and electrode as a set. 4-24 HPR130 Manual Gas Instruction Manual... -
Page 99: Replace Torch Water Tube
Turn OFF all power to the system. Remove consumables from torch. See Remove consumables in this section. Remove water tube Install new water tube Replace consumables. See Install consumables in this section. HPR130 Manual Gas Instruction Manual 4-25... -
Page 100: Common Cutting Faults
Long consumable life is difficult to achieve when cutting plate that is magnetized or becomes magnetized easily. 3. Beginning or ending the cut off the plate surface. To achieve consumable long life, all cuts must begin and end on the plate surface. 4-26 HPR130 Manual Gas Instruction Manual... -
Page 101: How To Optimize Cut Quality
Note: It may be difficult to achieve the full benefits of the LongLife process in some conditions. HPR130 Manual Gas Instruction Manual 4-27... -
Page 102: Additional Factors Of Cut Quality
As the workpiece heats up, more dross may form on subsequent cuts. Dross is more likely to form on mild steel than on stainless steel or aluminum. Worn or damaged consumables may produce intermittent dross. 4-28 HPR130 Manual Gas Instruction Manual... -
Page 103: Additional Improvements
• In some Hypertherm systems, the shield gas pressure automatically increases during pierce delay. • If the above steps do not solve the problem, increasing the setting of the shield gas pressure may help blow the molten metal away during piercing. -
Page 104: Maintenance
Pilot arc current levels............................5-27 Gas console control board PCB2 ...........................5-28 Gas console power distribution PCB1 ........................5-29 Gas console AC valve-driver PCB3 ........................5-30 Chopper module test procedure ..........................5-31 Phase-loss detection test............................5-33 Torch lead test ................................5-34 Preventive maintenance ............................5-35 HPR130 Manual Gas Instruction Manual... -
Page 105: Introduction
MAINTENANCE Introduction Hypertherm assumes that the service personnel performing the troubleshooting testing are high-level electronic service technicians who have worked with high-voltage electro-mechanical systems. Knowledge of final isolation troubleshooting techniques is also assumed. In addition to being technically qualified, maintenance personnel must perform all testing with safety in mind. -
Page 106: System Description
Power Supply and the Gas Console. Power Cable: Provides 120 VAC to the Ignition Console and control power for the off-valve assembly. Control Cable: Provides 120 VAC control power to the solenoid valves. HPR130 Manual Gas Instruction Manual... -
Page 107: Sequence Of Operation
Magnetics over-temp off Coolant over-temp off 9. Ramp-down – Current and gas flow decreases after plasma start has been removed Cutflow gas off 10. Auto Off – 10 second postflow Main contactors off Choppers off HPR130 Manual Gas Instruction Manual... -
Page 109: Error Codes
MAINTENANCE Error codes HyPerformance plasma system error codes Error codes are displayed in the 3-digit LED display on the gas console. HPR130 Manual Gas Instruction Manual... -
Page 110: Error Code Troubleshooting - 1 Of 6
3. If interface cable is good and a relay is not driving the start input, the CNC is dropping the start signal before a steady state arc has been established. HPR130 Manual Gas Instruction Manual... -
Page 111: Error Code Troubleshooting - 2 Of 6
DC voltage on J2 is less than 1.815 VDC , verify the DC voltage to J3.201 on PCB3. It should equal the voltage reading on J2. If the DC voltage readings are the same and the wiring passes continuity tests, replace PCB3. HPR130 Manual Gas Instruction Manual... -
Page 112: Error Code Troubleshooting - 3 Of 6
1. Replace the gas console control board. gas type from the gas selector knob. Gas console control board No shield is not receiving signals 1. Replace the gas console control board. gas type from the shield gas selector knob (2). HPR130 Manual Gas Instruction Manual... -
Page 113: Error Code Troubleshooting - 4 Of 6
1. For 130 amp systems verify dipswitch No.1 is in the OFF over temp at the correct position. It is in position. power-up the OFF position. 2. For 260 amp systems repeat step 1 and 2 in error code 99. 5-10 HPR130 Manual Gas Instruction Manual... -
Page 114: Error Code Troubleshooting - 5 Of 6
5. If power is present at PCB2 and PCB3 and both gas console cables are good, then PCB2 or PCB3 has failed. Use the CAN tester to verify which board needs to be replaced. HPR130 Manual Gas Instruction Manual 5-11... -
Page 115: Error Code Troubleshooting - 6 Of 6
Internal flash to the flash chip on 1. Replace the control board. error the power supply control board. EEPROM memory on EEPROM power supply control 1. Replace the control board. error board not working. 5-12 HPR130 Manual Gas Instruction Manual... -
Page 116: Power Supply States
ID numbers. Name Idle Purge Idle 2 Preflow Pilot arc Transfer Ramp-up Steady state Ramp-down Final ramp-down Auto off Test cutflow Shutdown Reset Maintenance Test preflow Manual pump control Inlet leak check System leak check HPR130 Manual Gas Instruction Manual 5-13... -
Page 117: Plasma System Operation With Pump Timeout
MAINTENANCE Plasma system operation with pump timeout 5-14 HPR130 Manual Gas Instruction Manual... -
Page 118: Cnc Operation With Pump Timeout
MAINTENANCE CNC operation with pump timeout HPR130 Manual Gas Instruction Manual 5-15... -
Page 119: Initial Checks
2 of the 3 terminals should be equal to the supply voltage. If there is a problem at this point, disconnect main power and check connections, power cable, and fuses at line disconnect switch. Repair or replace any defective component. 5-16 HPR130 Manual Gas Instruction Manual... -
Page 120: Power Measurement
Check lines in the following order: U to V U to W V to W Check each line to ground. If one line is 10% or higher than the other two, put that leg on U. HPR130 Manual Gas Instruction Manual 5-17... -
Page 121: Power Supply Coolant System Servicing
Run the pump until the coolant stops flowing and immediately release the current selection knob (8). Caution: The coolant pump will be damaged if it is run without coolant. Immediately release the current selection knob (8) when coolant stops flowing. 5-18 HPR130 Manual Gas Instruction Manual... -
Page 122: Coolant System Filter And Strainer
1. Turn OFF all power to the system. 2. Drain coolant. See Power supply coolant draining in this section. 3. Remove nut. 4. Remove and clean strainer with a mild soap and water solution. 5. Re-insert strainer. 6. Re-install nut. Strainer HPR130 Manual Gas Instruction Manual 5-19... -
Page 123: Coolant Flow Test Procedure
4. If the flow is 2.65 lpm (0.7 gpm) or higher, check the voltage signal from the flow switch. 5-20 HPR130 Manual Gas Instruction Manual... -
Page 124: Testing The Flow Switch
(0.67 VDC at the flow switch) equals 2.3 lpm (0.6 gpm). If the TP210 voltage reading is below 0.45 VDC and the flow is equal to or above 3.0 lpm (1 gpm), replace the flow switch. TP 210 TP 206 HPR130 Manual Gas Instruction Manual 5-21... -
Page 125: Gas Leak Test Procedure
4. If any pressure displays decrease, then there is a leak in a gas line between the gas console and the off-valve. 5. If a gas supply pressure gauge decreases then there is a leak in the supply hoses between the shut-off and the gas console. 5-22 HPR130 Manual Gas Instruction Manual... -
Page 126: Power Supply Control Board Pcb3
Soft start enable Not used LEDN5 Spare LEDN6 Pilot arc enable LEDN6 Surge select LEDN7 Corner current LEDN7 Not connected LEDN8 Pierce LEDN8 Not connected LEDN9 Hold LEDN9 Not connected EDN10 Plasma start EDN10 Phase loss HPR130 Manual Gas Instruction Manual 5-23... -
Page 127: Power Supply Power Distribution Board Pcb2
120 VAC (switched) Green HF ignition Surge select 24 VAC (switched) Green 240 VAC (switched) Green + 24 VDC Pump motor Green + 5 VDC - 15 VDC + 15 VDC 24 VAC Green 5-24 HPR130 Manual Gas Instruction Manual... -
Page 128: Start Circuit Pcb1
Start circuit troubleshooting WARNING SHOCK HAZARD: Always use caution when servicing a power supply when plugged in and the covers are removed. Dangerous voltages exist within the power supply which could cause injury or death. HPR130 Manual Gas Instruction Manual 5-25... - Page 129 • Fire the torch in the air and verify that D1 is illuminated. If it is not illuminated, but a pilot arc is established the board may need to be replaced. • Verify a resistance of 1 Ω across the R3 resistor. 15kΩ 5.5kΩ 1Ω 5-26 HPR130 Manual Gas Instruction Manual...
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Page 130: Pilot Arc Current Levels
The pilot arc current level will change depending on the chosen process and arc current level. See table below. Pilot Arc Current 30 amps 45 amps 70 amps 80 amps 130 amps Plasma Gas Transfer Current 30 amps 45 amps 70 amps 80 amps 130 amps Plasma Gas HPR130 Manual Gas Instruction Manual 5-27... -
Page 131: Gas Console Control Board Pcb2
Shield preflow, right digit CAN- RX Green LEDN7 Shield cutflow, left digit Voltage error Yellow LEDN8 Shield cutflow, right digit Temperature error Yellow LEDN9 Current, left digit LEDN10 Current, center digit LEDN11 Current, right digit 5-28 HPR130 Manual Gas Instruction Manual... -
Page 132: Gas Console Power Distribution Pcb1
MAINTENANCE Gas console power distribution PCB1 Signal Name Color 120 VAC (switched) Green + 5 VDC + 24 VDC HPR130 Manual Gas Instruction Manual 5-29... -
Page 133: Gas Console Ac Valve-Driver Pcb3
MAINTENANCE Gas console, AC valve-driver PCB3 Signal Name Color Signal Name Color SV11 SV12 SV13 SV14 SV15 SV16 SV17 SV18 SV19 SV10 SV20 5-30 HPR130 Manual Gas Instruction Manual... -
Page 134: Chopper Module Test Procedure
If the voltage is 311 VDC, re-install the fuse (F3) and measure the voltage as above. A low voltage reading with this method means either an external short or faulty chopper. • Verify that the error code number is 020 (no pilot arc sensed) and replace chopper. HPR130 Manual Gas Instruction Manual 5-31... - Page 135 OK. 7. If a chopper still does not output +311 VDC after completing these instructions, replace the chopper. Input bridge (3-phase AC input) Input rectifier LED1 LED2 Chopper module – front view 5-32 HPR130 Manual Gas Instruction Manual...
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Page 136: Phase-Loss Detection Test
F5, F6, and F7. The voltage should be 220 VAC +/-15%. If one of the 3 voltage readings is less than 187 VAC, check the contacts to the contactor, and check for loose connections between the power cord – contactor – power transformer – and the chopper. HPR130 Manual Gas Instruction Manual 5-33... -
Page 137: Torch Lead Test
6. Verify that the pilot arc wire on the torch lead is not damaged. If it is damaged replace the lead. If it is not damaged replace the torch head. 5-34 HPR130 Manual Gas Instruction Manual... -
Page 138: Preventive Maintenance
80% of the cost of cutting, improved productivity can reduce cutting costs dramatically. Preventive maintenance protocol The following protocol covers the basic elements of all Hypertherm HyPerformance plasma systems. If inspection suggests that a component is worn and might require replacement, and you would like confirmation of your decision, please contact Hypertherm's Technical Service department. - Page 139 B. At the ignition console; and C. At the torch main body. Also, check the coolant tank for dirt and particulates. Verify that proper Hypertherm coolant is being used. Proper Hypertherm coolant (028872) is a red liquid. Torch main body 7.
- Page 140 23. Check the work lead (+) connection, particularly where the work lead (+) connects to the cutting table. This must be a good, clean connection because a poor connection may cause arc-transfer problems. 24. Complete the Preventive Maintenance worksheet on the next page, for future reference. HPR130 Manual Gas Instruction Manual 5-37...
- Page 141 • Clean torch threads and current ring. • Verify proper coolant level. Bi-Annually: Year Service Service • Replace service parts per the Service Part Replacement Schedule. Annually: Year • Replace service parts per the Service Part Replacement Schedule. 5-38 HPR130 Manual Gas Instruction Manual...
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Page 142: Power Supply
22. Inspect for proper system E. Argon-Hydrogen component grounding F. Inspect compressed air filter system 23. Inspect connection from cutting table to workpiece (+) lead General comments and recommendations: Preventive maintenance performed by: Date: HPR130 Manual Gas Instruction Manual 5-39... - Page 143 Coolant Filter Element 027664 Coolant Solution 70/30 028872 Main Contactor 003139 Torch Main Body 128818 Pilot Arc Relay 003149 High Voltage Transformer 129854 Power Distribution Board 041802 Pilot Arc Lead System Dependent Gas Leads System Dependent 5-40 HPR130 Manual Gas Instruction Manual...
- Page 144 Torch Leads System Dependent Regulator SA 129993 Off-valve Assembly 129563 Cooling Fan 6" 129073 Cooling Fan 10" 027079 6.5 Years or 3900 arc hrs. Repeat schedule starting at 6 months or 300 arc hrs. HPR130 Manual Gas Instruction Manual 5-41...
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Page 145: Section 6 Parts List
Gas console – 1 of 2..............................6-7 Gas console – 2 of 2..............................6-8 Off-valve..................................6-8 HyPerformance torch ..............................6-9 Torch assembly ..............................6-9 Torch leads...............................6-9 Consumable parts kit – 128878 ..........................6-10 Consumables for mirror-image cutting ........................6-11 Recommended spare parts ............................6-12 HPR130 Manual Gas Instruction Manual... -
Page 146: Power Supply
HyPerformance Plasma power supply: 400 volt 078181 HyPerformance Plasma power supply: 480 volt 078182 HyPerformance Plasma power supply: 440 volt 078183 HyPerformance Plasma power supply: 600 volt 129633 Green power lamp assembly 075630 Sheet metal screws HPR130 Manual Gas Instruction Manual... - Page 147 Number Description Designator Qty. 027634 Filter housing 027664 Filter element 127014 Cap: coolant resevoir 129792 Chopper assembly 127039 6" fan :230 CFM, 115 VAC 50-60 HZ 027079 10" fan :450-550 CFM, 120 VAC 50-60 HZ HPR130 Manual Gas Instruction Manual...
- Page 148 Contactor CON1 109036* EMI filter: 60 amp, 440 VAC 3PH 109004 Current sensor: hall 100 amp, 4 volt 129791 Start circuit assembly PCB1 108263 Fuse: 150 amp, 250 volt * 400 volt power supply only HPR130 Manual Gas Instruction Manual...
- Page 149 Solenoid valve assembly CLT SOL 129994 Pump assembly: 70 gpm, 200 psi 031113 Motor: 1/3 HP, 240 volt, 50-60 HZ * 400, 440, 480 and 600 volt power supplies ** 200/208 and 240 volt power supplies HPR130 Manual Gas Instruction Manual...
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Page 150: Ignition Console
PARTS LIST Ignition console Part Item Number Description Designator Qty. 078172 Ignition Console 129831 Coil assembly 041817 HFHV Ignition PCB 129854 Transformer HPR130 Manual Gas Instruction Manual... -
Page 151: Gas Console - 1 Of 2
Part Item Number Description Designator Qty. 078170 Gas Console 041805 Power distribution PCB PCB1 041822 Valve driver PCB PCB3 005263 Pressure sensor PT1-PT3 006109 Solenoid valve SV1-SV14 006112 Replacement solenoid coil 005262 Illuminated power switch HPR130 Manual Gas Instruction Manual... -
Page 152: Gas Console - 2 Of 2
Regulator assembly with elbow fitting PR1, PR3, PR4 129993 Regulator assembly with elbow and tee fitting Off-valve Part Item Number Description Designator Qty. 129816 Off valve assembly 006109 Solenoid valve V16-V19 006112 Replacement solenoid coil 123748 Off-valve cable HPR130 Manual Gas Instruction Manual... -
Page 153: Hyperformance Torch
128986 2 m (6 ft) 128935 3 m (10 ft) 128934 4.5 m (15 ft) 128784 7.5 m (25 ft) 128987 10 m (35 ft) 128785 15 m (50 ft) 128988 20 m (65 ft) HPR130 Manual Gas Instruction Manual... -
Page 154: Consumable Parts Kit - 128878
Nozzle 220194 Shield 220197 Nozzle 220198 Shield 220201 Nozzle 220202 Shield 220304 Nozzle retaining cap 220307 Electrode 220308 Electrode 220313 Nozzle retaining cap 220337 Nozzle 220338 Shield 220339 Electrode 220340 Water tube with o-ring 6-10 HPR130 Manual Gas Instruction Manual... -
Page 155: Consumables For Mirror-Image Cutting
PARTS LIST Consumables for mirror-image cutting Mild steel Shield cap Shield Retaining cap Nozzle Electrode Swirl ring 220194 220314 220193 220306 220192 220189 220304 220188 220305 220187 220173 130A 220183 220304 220182 220305 220181 HPR130 Manual Gas Instruction Manual 6-11... -
Page 156: Recommended Spare Parts
Designator Qty. 041805 Power distribution PCB PCB1 041822 Valve driver PCB PCB3 005263 Pressure sensor PT1-PT3 006109 Solenoid valve SV1-SV14 005262 Illuminated power switch Off-valve Part Number Description Designator Qty. 006109 Solenoid valve V16-V19 6-12 HPR130 Manual Gas Instruction Manual... -
Page 157: Wiring Diagrams
X-axis of each sheet. Lining up the coordinates will bring you to the source or destination blocks (similar to a road map). Wiring Diagram Symbols Wiring diagram symbols and their identification precede the system wiring diagrams in this section. HPR130 Manual Gas Instruction Manual... - Page 158 Push Button, Battery Fuse Normally Open Receptacle Ground Clamp Cap, polarized Relay, Coil Ground, Chassis Cap, non-polarized Relay, Normally Closed Ground, Earth Cap, feed-thru Relay, Normally Open IGBT Circuit breaker Relay, Solid State, AC Inductor Coax shield Relay, Solid State, DC Current Sensor Relay, Solid State, Dry Light...
- Page 159 Time Delay Closed, Switch, Level, Torch Symbols NO/Off Normally Closed Switch, Pressure, Transformer Normally Closed Electrode Switch, Pressure, Transformer, Air Core Normally Open Switch, 1 Pole, 1 Throw Nozzle Transformer Coil Switch, 1 Pole, 2 Throw Triac Switch, 1 Pole, 1 Throw, Shield Center Off VAC Source...
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- Page 178 If inlet gases change, perform a purge cycle. k. Descriptions of machine states (Numbers listed below do not correspond to actual state numbers.) 1. Idle • Outputs are off. • Chopper setpoints = 0. • 6-second delay for other processors to initialize. HPR130 Manual Gas Instruction Manual...
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Page 179: Software Functional Description
• Check for over/under line voltage (047/046) • Check for coolant over temperature (071). • Check for chopper over temperature (065). • Check for transformer over temperature (067). 5. Pilot Arc • Turn on pilot arc controller and pilot arc relay. HPR130 Manual Gas Instruction Manual... - Page 180 • If work lead current < 1⁄2 of setpoint, show transfer lost error (026). 9. Ramp-down • Do current ramp-down according to tables. • Put gas console into Idle state or Ramp-down state according to tables. • Once current reaches end current, go to final Ramp-down state. HPR130 Manual Gas Instruction Manual...
- Page 181 • Gas console runs preflow gases. • Wait for request to go to Idle state or Test Cutflow state. Error checking • Check for coolant flow at power-up (093) • Check for no Start signal HPR130 Manual Gas Instruction Manual...
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Page 182: Propylene Glycol Safety Data / Benzotriazole Safety Data
Section 11 Toxicological Information.........................b-4 Section 12 Ecological Information ..........................b-5 Section 13 Disposal Considerations .........................b-5 Section 14 Transport Information..........................b-5 Section 15 Regulatory Information ...........................b-5 Section 16 Other Information ............................b-5 Freezing point of Propylene Glycol solution ......................b-6 HPR130 Manual Gas Instruction Manual... -
Page 183: Section 1 Chemical Product And Company Identification
POTENTIAL HEALTH EFFECTS INGESTION ........Oral LD 50 (rat) as reported for 100% Benzotriazole is 560 mg./Kg. INHALATION ........Mists are harmful. EYE CONTACT ......... Causes eye irritation. SKIN CONTACT ........ Can cause skin irritaion. HPR130 Manual Gas Instruction Manual... -
Page 184: Section 4 First Aid Measures
Avoid inhalation of vapor or mists. DO NOT TAKE PRECAUTIONS INTERNALLY. Clean up spills immediately. Store in a cool dry place. Keep from freezing. Keep containers tightly closed when not STORAGE in use. PRECAUTIONS HPR130 Manual Gas Instruction Manual... -
Page 185: Section 8 Exposure Controls / Personal Protection
THIS PRODUCT DOES NOT CONTAIN ANY KNOWN OR ANTICIPATED CARCINOGENS ACCORDING TO THE CRITERIA OF THE NTP ANNUAL REPORT ON CARCINOGENS AND OSHA 29 CFR 1910, Z OTHER EFFECTS ACUTE Not determined CHRONIC Not determined HPR130 Manual Gas Instruction Manual... -
Page 186: Section 12 Ecological Information
Since actual use and handling are beyond our control, no warranty, express or implied, is made and no liability is assumed by Hypertherm, Inc., in connection with the use of this information. HPR130 Manual Gas Instruction Manual... -
Page 187: Freezing Point Of Propylene Glycol Solution
% of Propylene Glycol Figure b-1 Freezing Point of Propylene Glycol Solution HPR130 Manual Gas Instruction Manual... - Page 188 Description 9/16/05 Cover, headers The name of the manual has been changed to HPR130 Manual gas to distinguish it from the and footers HPR130 Auto gas manual. The regulatory document referenced in the note under "Earthing of Workpiece" was changed from IEC TC26 (sec) 94 and IEC TC26/108A/CD to IEC/TS 62081.
- Page 189 IM804570 Rev 4 to 5 Changed page Description 9/16/05 Added clarification on dip-switch settings for HPR130 and HPR260 to the PCB graphic. 5.23 Added note referencing schematics. 5.28 New part numbers for the firmware (was 081092 and is now 081093). 5.35 - 5.41 Added preventive maintenance information.
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