Hypertherm HPR130 Manuals

Manuals and User Guides for Hypertherm HPR130. We have 4 Hypertherm HPR130 manuals available for free PDF download: Instruction Manual, Field Service Bulletin

Hypertherm HPR130 Instruction Manual (239 pages)

Brand: Hypertherm | Category: Welding System | Size: 23 MB

English

9
- Electromagnetic Compatibility (EMC
  
  5
  - Assessment of Area
    5
- Warranty
  
  7
  - Patent Indemnity
    7
  - Table of Contents
    9
- Safety
  
  15
Français

23
- Sécurité
  23
Español

31
- Seguridad
  
  31
- Specifications
  
  39
  - Section 2 SPECIFICATIONS
    39
  - System Description
    41
    
    General
    41
    
    Power Supply
    41
    
    Ignition Console
    41
    
    Gas Console
    41
    
    Off-Valve
    41
    
    Torch
    41
  - Specifications
    42
    
    System Gas Requirements
    42
    
    Power Supply
    43
    
    Ignition Console - 078172
    44
    
    Gas Consol - 078170
    46
    
    Gas Console - 078170
    46
    
    Off-Valve - 129816
    47
    
    Torch - 128818
    48
- Installation
  
  49
  - Section 3 INSTALLATION
    49
  - Upon Receipt
    51
  - Claims
    51
  - Installation Requirements
    51
  - Noise Levels
    51
  - Placement of System Components
    51
    
    Torque Specifications
    51
  - Installation Requirements
    52
    
    System Components
    53
    
    Cables and Hoses
    53
    
    Supply Gas Hoses
    53
    
    Customer Supplied Power Cable
    53
  - Recommended Grounding and Shielding Practices
    54
  - Introduction
    54
    
    Types of Grounding
    54
    
    Steps to Take
    55
    
    Placement of the Power Supply
    59
    
    Install the Ignition Console
    60
    
    Placement of the Gas Console
    62
    
    Install the Off-Valve
    63
  - Power Supply to Ignition Console Leads
    64
    
    Pilot Arc Lead
    64
    
    Negative Lead
    64
    
    Ignition Console Power Cable
    66
    
    Ignition Console Coolant Hoses
    67
  - Power Supply to Gas Console Cables
    68
    
    Control Cable
    68
    
    Power Cable
    68
  - Gas Console to Off-Valve Connections
    70
    
    Cable and Gas Hose Assembly
    70
    
    Gas Console to Off-Valve Cable
    70
    
    Off-Valve Cable
    70
  - Power Supply to CNC Interface Cable
    72
    
    Optional Multi-System CNC Interface Cable
    72
    
    Notes to CNC Interface Cable Run List
    73
    
    Examples of Output Circuits
    74
    
    Examples of Input Circuits
    75
  - Remote On/Off Switch
    76
  - Torch Lead Assembly
    77
  - Work Lead
    78
  - Torch Connections
    79
    
    Connect the Torch to the Torch Lead Assembly
    79
    
    Connect the Torch to the Quick-Disconnect
    82
  - Torch Mounting and Alignment
    83
    
    Mounting the Torch
    83
    
    Torch Alignment
    83
  - Torch Lifter Requirement
    83
  - Power Requirements
    84
    
    General
    84
    
    Line Disconnect Switch
    84
    
    Power Cable
    84
  - Connect the Power
    85
  - Torch Coolant Requirements
    86
    
    Standard Installation
    86
    
    Coolant for Cold Operating Temperatures
    87
    
    Coolant for Hot Operating Temperatures
    88
  - Water Purity Requirements
    88
  - Fill the Power Supply with Coolant
    89
  - Gas Requirements
    90
    
    Setting the Supply Regulators
    90
  - Gas Regulators
    91
  - Supply Gas Plumbing
    92
    
    Connect the Supply Gases
    92
  - Supply Gas Hoses
    93
- Operation
  
  94
  - Section 4 OPERATION
    94
  - Daily Start-Up
    95
    
    Check Torch
    95
  - Controls and Indicators
    96
    
    General
    96
    
    Main Power Switch
    96
    
    Power Indicators
    96
  - Manual Gas Console Operation
    97
  - Consumable Selection
    98
    
    Mild Steel
    98
    
    Stainless Steel
    98
    
    Aluminum
    99
  - Install Consumables
    100
  - Cut Charts
    101
    
    Bevel Cutting
    101
    
    Marking
    101
    
    Consumables for Mirror-Image Cutting
    101
    
    Estimated Kerf Width Compensation
    102
  - Changing Consumable Parts
    115
    
    Remove Consumables
    115
    
    Inspect Consumables
    116
    
    Inspect Torch
    117
    
    Inspect Electrode Pit Depth
    118
  - Replace Torch Water Tube
    119
  - Common Cutting Faults
    120
  - How to Optimize Cut Quality
    121
    
    Tips for Table and Torch
    121
    
    Plasma Set-Up Tips
    121
    
    Maximize the Life of Consumable Parts
    121
    
    Additional Factors of Cut Quality
    122
    
    Additional Improvements
    123
- Maintenance
  
  124
  - Section 5 MAINTENANCE
    124
  - Iintroduction
    126
  - Routine Maintenance
    126
  - Introduction
    126
  - System Description
    127
    
    Control and Signal Cables
    127
  - Sequence of Operation
    128
  - Gas System Valve Usage
    129
  - Gas System Purge Cycle
    129
  - Error Codes
    133
    
    Error Code Troubleshooting - 10 of 10
    134
    
    Error Code Troubleshooting - 1 of 10
    135
    
    Error Code Troubleshooting - 2 of 10
    136
    
    Error Code Troubleshooting - 3 of 10
    137
    
    Error Code Troubleshooting - 4 of 10
    138
    
    Error Code Troubleshooting - 5 of 10
    139
    
    Error Code Troubleshooting - 6 of 10
    140
    
    Error Code Troubleshooting - 7 of 10
    141
    
    Error Code Troubleshooting - 8 of 10
    142
    
    Error Code Troubleshooting - 9 of 10
    143
  - Power Supply States
    144
  - Plasma System Operation with Pump Timeout
    145
  - CNC Operation with Pump Timeout
    146
  - Initial Checks
    147
  - Power Measurement
    148
  - Power Supply Coolant System Servicing
    149
    
    Draining the Coolant System
    149
  - Coolant System Filter and Strainer
    150
    
    Filter Replacement
    150
  - Pump Strainer Cleaning
    150
  - Coolant Flow Troubleshooting Chart
    151
  - Coolant Flow Tests
    152
    
    Before Testing
    152
    
    Using the Hypertherm Flow Meter (128933)
    152
    
    Manual Pump Operation
    153
    
    Test 1 - Return Line
    154
    
    Test 2 - Supply Line at Ignition Console
    154
    
    Test 3 - Change the Torch
    155
    
    Test 4 - Supply Line to the Torch Receptacle
    155
    
    Test 5 - Return Line from the Torch Receptacle
    155
    
    Test 6 - Bucket Test at the Pump
    156
    
    Test 7 - Bypass the Check Valve
    156
    
    Pump and Motor Troubleshooting
    157
    
    Testing the Flow Switch
    158
  - Gas Leak Tests
    159
  - Power Supply Control Board PCB3
    160
  - Power Supply Power Distribution Board PCB2
    161
  - Start Circuit PCB1
    162
    
    Operation
    162
    
    Start Circuit Functional Schematic
    162
    
    Start Circuit Troubleshooting
    162
    
    Pilot Arc Current Levels
    164
  - Gas Console Control Board PCB2
    165
  - Gas Console Power Distribution Board PCB1
    166
  - Gas Console AC Valve-Driver Board PCB3
    167
  - Chopper Tests
    168
  - Phase-Loss Detection Test
    170
  - Torch Lead Test
    171
  - Preventive Maintenance
    172
  - Cooling System
    173
  - Power Supply
    176
  - Section 6 PARTS LIST
    179
  - Power Supply
    180
  - Ignition Console
    185
  - Gas Console - 1 of 2
    186
  - Gas Console - 2 of 2
    187
  - Off-Valve
    187
  - Hyperformance Torch
    188
    
    Torch Assembly
    188
    
    Torch Leads
    188
  - Consumable Parts Kit - 128878
    189
  - Consumables for Mirror-Image Cutting
    190
  - Recommended Spare Parts
    191
- Wiring Diagrams
  
  192
  - Introduction
    192
  - Section 7 WIRING DIAGRAMS
    192
- Appendix A PROPYLENE GLYCOL SAFETY DATA / BENZOTRIAZOLE SAFETY DATA
  
  214
  - Section 1 Chemical Product and Company Identification
    214
  - Section 2 Composition / Information on Ingredients
    214
  - Section 3 Hazards Identification
    214
  - Chemical Product and Company Identification
    214
  - Information on Ingredients
    214
  - Hazards Identification
    214
  - Section 4 First Aid Measures
    215
  - Section 5 Fire Fighting Measures
    215
  - Section 6 Accidental Release Measures
    215
  - Section 7 Handling and Storage
    215
  - First Aid Measures
    215
  - Fire Fighting Measures
    215
  - Accidental Release Measures
    215
  - Handling and Storage
    215
  - Section 8 Exposure Controls / Personal Protection
    216
  - Section 9 Physical and Chemical Properties
    216
  - Section 10 Stability and Reactivity
    216
  - Section 11 Toxicological Information
    216
  - Exposure Controls / Personal Protection
    216
  - Physical and Chemical Properties
    216
  - Stability and Reactivity
    216
  - Toxicological Information
    216
  - Section 12 Ecological Information
    217
  - Section 13 Disposal Considerations
    217
  - Section 14 Transport Information
    217
  - Section 15 Regulatory Information
    217
  - Section 16 Other Information
    217
  - Ecological Information
    217
  - Disposal Considerations
    217
  - Transport Information
    217
  - Regulatory Information
    217
  - Other Information
    217
  - Freezing Point of Propylene Glycol Solution
    218
- Software Functional Description
  
  220
- Appendix Cbevel CUTTING
  
  224
  - Bevel Torch Dimensions
    224
  - Bevel Cutting Definitions
    225
  - Cut Charts
    226
  - Torch Connections
    229
    
    Connect the Torch Lead Assembly to the Quick-Disconnect Assembly
    229
  - Parts List
    231
    
    Consumables
    231
    
    Part Selection
    232
- Appendix B SOFTWARE FUNCTIONAL DESCRIPTION
  
  235

Hypertherm HPR130 Instruction Manual (191 pages)

HyPerformance Plasma

Brand: Hypertherm | Category: Welding System | Size: 17 MB

English

6
- Electromagnetic Compatibility (EMC
  4
- Warranty
  5
- General
  5
- Patent Indemnity
  5
- Limitation of Liability
  5
- Liability Cap
  5
- Insurance
  5
- National and Local Codes
  5
- Transfer of Rights
  5
  - Table of Contents
    6
- Safety
  11
- Recognize Safety Information
  12
- Follow Safety Instructions
  12
- Cutting Can Cause Fire or Explosion
  12
- Electric Shock Can Kill
  13
- Cutting Can Produce Toxic Fumes
  13
- A Plasma Arc Can Cause Injury and Burns
  14
- Arc Rays Can Burn Eyes and Skin
  14
- Grounding Safety
  14
- Compressed Gas Equipment Safety
  15
- Gas Cylinders Can Explode if Damaged
  15
- Noise Can Damage Hearing
  15
- Pacemaker and Hearing Aid Operation
  15
- A Plasma Arc Can Damage Frozen Pipes
  15
- Additional Safety Information
  15
- Warning Label
  16
Français

18
- Section 1A
  18
  - Sécurité
    18
- Danger Avertissement Précaution
  19
- Identifier Les Consignes de Sécurité
  19
- Le Coupage Peut Provoquer un Incendie Ou Une Explosion
  19
- Suivre Les Instructions de Sécurité
  19
- Pacemakers Et Prothèses Auditives
  22
  - Étiquette de Sécurité
    23
  - Specifications
    25
  - Section 2 SPECIFICATIONS
    25
  - System Description
    27
    
    General
    27
    
    Power Supply
    27
  - HPR130 Manual Gas Instruction Manual
    27
    
    Ignition Console
    27
    
    Gas Console
    27
    
    Off-Valve
    27
    
    Torch
    27
  - Specifications
    28
    
    System Gas Requirements
    28
    
    Power Supply
    29
    
    Ignition Console - 078172
    30
    
    Gas Consol - 078170
    32
    
    Gas Console - 078170
    32
    
    Off-Valve - 129816
    33
    
    Torch - 128818
    34
  - Installation
    35
  - Section 3 INSTALLATION
    35
  - Upon Receipt
    37
  - Claims
    37
  - Installation Requirements
    37
  - Noise Levels
    37
  - Placement of System Components
    37
    
    Torque Specifications
    37
  - Installation Requirements
    38
    
    System Components
    39
    
    Cables and Hoses
    39
    
    Supply Gas Hoses
    39
    
    Customer Supplied Power Cable
    39
  - System Grounding Requirements
    40
  - Suggested Ground Cable Routing
    40
    
    Power Supply
    40
    
    Equipment Grounding
    40
    
    Work Table Grounding
    41
    
    Placement of the Power Supply
    43
    
    Install the Ignition Console
    44
    
    Placement of the Gas Console
    46
    
    Install the Off-Valve
    47
  - Power Supply to Ignition Console Leads
    48
    
    Pilot Arc Lead
    48
    
    Negative Lead
    48
    
    Ignition Control Cable
    50
    
    Ignition Console Coolant Hoses
    51
  - Power Supply to Gas Console Cables
    52
    
    Control Cable
    52
    
    Power Cable
    52
  - Gas Console to Off-Valve Connections
    54
    
    Cable and Gas Hose Assembly
    54
    
    Gas Console to Off-Valve Cable
    54
    
    Off-Valve Cable
    54
  - Power Supply to CNC Interface Cable
    56
    
    Optional Multi-System CNC Interface Cable
    56
    
    Notes to CNC Interface Cable Run List
    57
    
    Examples of Output Circuits
    58
    
    Examples of Input Circuits
    59
  - Remote On/Off Switch
    60
  - Torch Lead Assembly
    61
  - Work Lead
    62
  - Torch Connections
    63
    
    Connect the Torch to the Torch Lead Assembly
    63
    
    Connect the Torch to the Quick-Disconnect
    65
  - Torch Mounting and Alignment
    66
  - Torch Lifter Requirement
    66
  - Power Requirements
    67
    
    General
    67
    
    Line Disconnect Switch
    67
    
    Power Cable
    67
  - Connect the Power
    68
  - Torch Coolant Requirements
    69
  - Water Purity Requirements
    69
  - Fill the Power Supply with Coolant
    70
  - Gas Requirements
    71
    
    Setting the Supply Regulators
    71
  - Gas Regulators
    72
  - Supply Gas Plumbing
    73
    
    Connect the Supply Gases
    73
  - Supply Gas Hoses
    74
  - Operation
    75
  - Section 4 OPERATION
    75
  - Daily Start-Up
    76
    
    Check Torch
    76
  - Controls and Indicators
    77
    
    General
    77
    
    Main Power Switch
    77
    
    Power Indicators
    77
  - Manual Gas Console Operation
    78
  - Consumable Selection
    79
    
    Mild Steel
    79
    
    Stainless Steel
    79
    
    Aluminum
    80
  - Install Consumables
    81
  - Cut Charts
    82
    
    Marking
    82
    
    Consumables for Mirror-Image Cutting
    82
    
    Estimated Kerf Width Compensation
    83
  - Changing Consumable Parts
    95
    
    Remove Consumables
    95
    
    Inspect Consumables
    96
    
    Inspect Torch
    97
    
    Inspect Electrode Pit Depth
    98
  - Replace Torch Water Tube
    99
  - Common Cutting Faults
    100
  - How to Optimize Cut Quality
    101
    
    Tips for Table and Torch
    101
    
    Plasma Set-Up Tips
    101
    
    Maximize the Life of Consumable Parts
    101
    
    Additional Factors of Cut Quality
    102
    
    Additional Improvements
    103
  - Maintenance
    104
  - Section 5 MAINTENANCE
    104
  - Introduction
    105
  - Routine Maintenance
    105
  - System Description
    106
    
    Control and Signal Cables
    106
  - Sequence of Operation
    107
  - Error Codes
    109
    
    Error Code Troubleshooting - 1 of 6
    110
    
    Error Code Troubleshooting - 2 of 6
    111
    
    Error Code Troubleshooting - 3 of 6
    112
    
    Error Code Troubleshooting - 4 of 6
    113
    
    Error Code Troubleshooting - 5 of 6
    114
    
    Error Code Troubleshooting - 6 of 6
    115
  - Power Supply States
    116
  - Plasma System Operation with Pump Timeout
    117
  - CNC Operation with Pump Timeout
    118
  - Initial Checks
    119
  - Power Measurement
    120
  - Power Supply Coolant System Servicing
    121
    
    Draining the Coolant System
    121
  - Coolant System Filter and Strainer
    122
    
    Filter Replacement
    122
    
    Pump Strainer Cleaning
    122
  - Coolant Flow Test Procedure
    123
    
    Testing the Flow Switch
    124
  - Gas Leak Test Procedure
    125
  - Power Supply Control Board PCB3
    126
  - Power Supply Power Distribution Board PCB2
    127
  - Start Circuit PCB1
    128
    
    Operation
    128
    
    Start Circuit Functional Schematic
    128
    
    Start Circuit Troubleshooting
    128
    
    Pilot Arc Current Levels
    130
  - Gas Console Control Board PCB2
    131
  - Gas Console Power Distribution PCB1
    132
  - Gas Console AC Valve-Driver PCB3
    133
  - Chopper Module Test Procedure
    134
  - Phase-Loss Detection Test
    136
  - Torch Lead Test
    137
  - Preventive Maintenance
    138
  - Power Supply
    142
  - Section 6 PARTS LIST
    145
  - Power Supply
    146
  - Ignition Console
    150
  - Gas Console - 1 of 2
    151
  - Gas Console - 2 of 2
    152
  - Off-Valve
    152
  - Hyperformance Torch
    153
    
    Torch Assembly
    153
    
    Torch Leads
    153
  - Consumable Parts Kit - 128878
    154
  - Consumables for Mirror-Image Cutting
    155
  - Recommended Spare Parts
    156
  - Wiring Diagrams
    157
  - Introduction
    157
  - Section 7 WIRING DIAGRAMS
    157
  - Software Functional Description
    179
  - Appendix A SOFTWARE FUNCTIONAL DESCRIPTION
    182
  - Propylene Glycol Safety Data / Benzotriazole Safety Data
    182
  - Appendix B PROPYLENE GLYCOL SAFETY DATA / BENZOTRIAZOLE SAFETY DATA
    183
  - Section 1 Chemical Product and Company Identification
    183
  - Section 2 Composition / Information on Ingredients
    183
  - Section 3 Hazards Identification
    183
  - Section 4 First Aid Measures
    184
  - Section 5 Fire Fighting Measures
    184
  - Section 6 Accidental Release Measures
    184
  - Section 7 Handling and Storage
    184
  - Section 8 Exposure Controls / Personal Protection
    185
  - Section 9 Physical and Chemical Properties
    185
  - Section 10 Stability and Reactivity
    185
  - Section 11 Toxicological Information
    185
  - Section 12 Ecological Information
    186
  - Section 13 Disposal Considerations
    186
  - Section 14 Transport Information
    186
  - Section 15 Regulatory Information
    186
  - Section 16 Other Information
    186
  - Freezing Point of Propylene Glycol Solution
    187

Hypertherm HPR130 Instruction Manual (32 pages)

Brand: Hypertherm | Category: Welding System | Size: 3 MB

Table of Contents
7
Preventive Maintenance Program
9
Overview
9
Cleaning and Inspection Schedule
10
- Daily
  11
- Weekly
  14
- Monthly
  15
  - Clean Inside the Power Supply
    15
  - Examine the Coolant System
    15
  - Examine the Main Contactor
    16
  - Examine the Pilot Arc Relay
    16
  - Do the Coolant Flow Test
    16
  - Examine the Gas Line Connections
    17
  - Examine the Hoses
    17
  - Examine the Cables
    17
  - Examine the Ground Connections
    17
  - Examine the Table-To-Workpiece Connection
    17
Component Replacement Schedule
18
- Cutting Area and Operation Effects
  21
  - External Cutting Area
    21
  - Incoming Air Supply Quality
    22
  - Metal Dust Inside the Power Supply Cabinet
    22
  - Consumable Use
    23
  - Cut-Cycle Time
    24
Find Arc Hour Data on a Hypertherm CNC
25
Part Numbers for HPR130 Manual Gas Cables and Leads
26
- Power Supply to Ignition Console Leads
  26
  - Pilot Arc Lead
    26
  - Negative Lead
    26
  - Ignition Console Power Cable
    26
  - Ignition Console Coolant Hose
    27
- Power Supply to Gas Console Cables
  27
  - Control Cable
    27
  - Power Cable
    27
- Cable and Gas Hose Assembly (Gas Console to Off-Valve)
  27
- Power Supply to CNC Interface Cable
  28
- Torch Lead
  28
- Work Lead
  28
- Supply Gas Hoses
  29
  - Air Hose
    29
  - Argon-Hydrogen (H35) or Nitrogen-Hydrogen (F5) Hose
    29
  - Nitrogen or Argon Hose
    29
  - Oxygen Hose
    29
System Information
30
- Model Number
  30
- Serial Number
  30
- System Voltage
  30
- Coolant Requirements
  30
Notes
31
Maintenance Log for HPR130 Manual Gas Plasma Systems
32

Hypertherm HPR130 Field Service Bulletin (6 pages)

Control Board Replacement

Brand: Hypertherm | Category: Power Supply | Size: 0 MB

Hypertherm Categories

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More Hypertherm Manuals

Hypertherm HPR130 Manuals

Hypertherm HPR130 Instruction Manual (239 pages)

Table of Contents

English

Electromagnetic Compatibility (EMC

Warranty

Safety

Français

Español

Seguridad

Specifications

Installation

Operation

Maintenance

Wiring Diagrams

Appendix A PROPYLENE GLYCOL SAFETY DATA / BENZOTRIAZOLE SAFETY DATA

Software Functional Description

Appendix Cbevel CUTTING

Appendix B SOFTWARE FUNCTIONAL DESCRIPTION

Hypertherm HPR130 Instruction Manual (191 pages)

Table of Contents

English

Français

Hypertherm HPR130 Instruction Manual (32 pages)

Table of Contents

Hypertherm HPR130 Field Service Bulletin (6 pages)

Table of Contents

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