Hypertherm HyDefinition HD4070 Product Configuration Manual
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Hypertherm HyDefinition HD4070 Product Configuration Manual

Hypertherm HyDefinition HD4070 Product Configuration Manual

Plasma arc cutting / marking system
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HyDefinition
®
HD4070
Plasma Arc Cutting / Marking System
Product Configuration Manual
803770 – Revision 1
4070.97

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Summary of Contents for Hypertherm HyDefinition HD4070

  • Page 1 HyDefinition ® HD4070 Plasma Arc Cutting / Marking System Product Configuration Manual 803770 – Revision 1 4070.97...
  • Page 2 (P/N 803770) Revision 1 – December, 2002 Hypertherm, Inc. Hanover, NH USA www.hypertherm.com © Copyright 2002 Hypertherm, Inc. All Rights Reserved Hypertherm, HyDefinition and HT are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries...
  • Page 3 63457 Hanau-Wolfgang, Deutschland 49 6181 58 2100 Tel 49 6181 58 2134 Fax 49 6181 58 2123 (Technical Service) Hypertherm (S) Pte Ltd No. 19 Kaki Bukit Road 2 K.B. Warehouse Complex Singapore 417847, Republic of Singapore 65 6 841 2489 Tel...

  • Page 4: Table Of Contents

    Section 1 SPECIFICATIONS In this section: Description ................................1-2 General ................................1-2 Power Supply ..............................1-2 Machine Torch ..............................1-2 Off-Valve Assembly ............................1-2 Gas Console ..............................1-2 Ignition Console ...............................1-2 Options................................1-3 Specifications................................1-7 System Requirements............................1-7 Power Supply ..............................1-8 Gas Console Assembly – 078085 ........................1-10 Ignition Console Assembly – 078088 ......................1-11 Off-Valve Assembly –...

  • Page 5: Description

    SPECIFICATIONS Description General The HD4070 is a fully automated 200 amp HyDefinition plasma cutting/marking system that requires minimal input and adjustment by the operator. Using the HD4070 display touch screen (or CNC), the operator enters the material and thickness to be cut. The HD4070 system automatically selects and adjusts the power and gas required to optimize cutting, including amperage, gas type and gas flow rates.

  • Page 6: Options

    SPECIFICATIONS Options • 2-Torch Option – The HD4070 plasma cutting/marking system has the ability to support 2 torches operated from a single power supply and gas console. When one torch is selected for cutting the second torch is in the off mode. This allows the operator to configure the system for two different processes (i.e. 100 amp consumables installed in one torch and 200 amp consumables installed in the second torch).
  • Page 7 SPECIFICATIONS • Integrated Command THC Option – The Hypertherm Integrated Command THC takes full advantage of the HD4070 automated capabilities. When the operator enters the material and thickness to be cut into the HD4070 display touch screen (or CNC), the Integrated Command THC automatically adjusts the torch settings required for the specific process, including arc volts, torch standoff, initial pierce height and pierce time delay.
  • Page 8 SPECIFICATIONS The Integrated Command THC option includes the X-Y lifter, torch mounting block and the related cables. A torch breakaway (collision sensor) is also available to protect the torch, lifter and X-Y table. Adjustable air pressure locks the torch to the THC lifter assembly. Upon side impact, the breakaway releases from the lock position and allows the torch to float.
  • Page 9 SPECIFICATIONS • Touch Screen Display Option – The HD4070 display is a touch screen interface, providing all system control functions and plasma process information at a single location. The power supply may be ordered with the display mounted in the front panel. Kits are also available for mounting the display remotely. READY CUTTING SPEED: 65 IPM TORCH 1...

  • Page 10: Specifications

    SPECIFICATIONS Specifications System Requirements Gas Quality and Pressure Requirements Quality Pressure + 5% Flow Rate Oxygen 99.5% pure (liquid gas recommended) 120 psi 133 scfh (3780 l/h) Clean, dry, oil-free 8.3 bar / 827 kPa Nitrogen 99.99% pure (liquid gas recommended) 120 psi 142 scfh 4020 l/h Clean, dry, oil-free...

  • Page 11: Power Supply

    SPECIFICATIONS Power Supply • Place the power supply in an area that is free of excessive moisture, has proper ventilation, and is relatively clean. Allow room at the sides and rear of the power supply for servicing. • Cooling air is drawn in through the front panel grating and is exhausted through the rear of the unit by a cooling fan.
  • Page 12 SPECIFICATIONS 39.4" 1001 mm 15.6" 396 mm 5" 127 mm 50.5" 1283 mm 34.9" 886 mm 1068 lb 484.9 kg 34.4" 4070.42 24.25" 874 mm 616 mm HD4070 Product Configuration Manual...

  • Page 13: Gas Console Assembly - 078085

    SPECIFICATIONS Gas Console Assembly – 078085 • Position the gas console near the cutting table. Allow room to open the hinged top for servicing. • Venting air is drawn in through fans on both sides and is exhausted through the front of the unit. •...

  • Page 14: Ignition Console Assembly - 078088

    SPECIFICATIONS Ignition Console Assembly – 078088 • Mount the ignition console near the torch. Allow room to remove the top for servicing. • Mount the ignition console in the horizontal or the vertical position as shown below. • Maximum distance to the torch = 15 feet (4.5 m). Horizontal Mounting Vertical Mounting 12"...

  • Page 15: Off-Valve Assembly - 129563

    SPECIFICATIONS Off-Valve Assembly – 129563 • Mount the off-valve assembly near the torch. • Maximum distance from the torch = 4 feet (1.2 m). 2.75" 70 mm 0.75" 19 mm 2.5 lb 1.1 kg 6.18" 157 mm 0.187" 4.7 mm 1.18"...

  • Page 16: Machine Torch Assembly With Leads

    SPECIFICATIONS Machine Torch Assembly with Leads • Assembly includes leads, torch and consumables. • 128500 6 ft / 2 m 128501 10 ft / 3 m 128502 15 ft / 4.5 m 4 ft / 1.2 m To off-valve assembly Plasma Gas Vent 1.05"...
  • Page 17 SPECIFICATIONS 1-14 HD4070 Product Configuration Manual...
  • Page 18 Section 2 ORDERING In this section: Ordering the HD4070 System...........................2-2 HD4070 Power Supply with NO Integrated Command THC Option Order Form A ..........2-3 HD4070 Power Supply with ONE Integrated Command THC Option Order Form B..........2-5 HD4070 Power Supply with TWO Integrated Command THC Option Order Form C..........2-7 HD4070 Components, Cables and Hoses for 1-Torch Option Order Form D ............2-9 HD4070 Components, Cables and Hoses for 2-Torch Option Order Form E ............2-11 HD4070 Supply Gas Hoses, Regulators &...

  • Page 19: Ordering The Hd4070 System

    Off-Valve Assembly and connecting cables and hoses • Torch and Lead Assembly • Machine interface I/O cable to start and control the system from the CNC Hypertherm offers three major options for the HD4070 system: • Integrated command Torch Height Control (THC) Option • 2-Torch option •...
  • Page 20 HYPERTHERM – HD4070 Power Supply with NO Integrated Command THC Option – Order Form Distributor Information: Customer Information: Warning: Each power supply can only support one display. Installation of two displays with one power supply may result in Voltage malfunction or damage.
  • Page 22 HYPERTHERM – HD4070 Power Supply with NO Integrated Command THC Option – Order Form Distributor Information: Customer Information: Warning: Each power supply can only support one display. Installation of two displays with one power supply may result in Voltage malfunction or damage.
  • Page 24 HYPERTHERM – HD4070 Power Supply with NO Integrated Command THC Option – Order Form Distributor Information: Customer Information: Warning: Each power supply can only support one display. Installation of two displays with one power supply may result in Voltage malfunction or damage.
  • Page 26 HYPERTHERM – HD4070 Power Supply with NO Integrated Command THC Option – Order Form Distributor Information: Customer Information: Warning: Each power supply can only support one display. Installation of two displays with one power supply may result in Voltage malfunction or damage.
  • Page 28 HYPERTHERM – HD4070 Power Supply with NO Integrated Command THC Option – Order Form Distributor Information: Customer Information: Warning: Each power supply can only support one display. Installation of two displays with one power supply may result in Voltage malfunction or damage.
  • Page 31 HD4070 Power Supply with ONE Integrated Command THC Option THC Power Use with Order Form Supply THC Control PC Board Note: These components are factory installed THC Motor Drive Board Torch and Lead Assembly 4070.46A...
  • Page 32 HYPERTHERM – HD4070 Power Supply with ONE Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078101 –...
  • Page 34 HYPERTHERM – HD4070 Power Supply with ONE Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078101 –...
  • Page 36 HYPERTHERM – HD4070 Power Supply with ONE Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078101 –...
  • Page 38 HYPERTHERM – HD4070 Power Supply with ONE Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078101 –...
  • Page 40 HYPERTHERM – HD4070 Power Supply with ONE Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078101 –...
  • Page 43 HD4070 Power Supply with TWO Integrated Command THC Option Use with Order Form THC Power Supplies THC Control PC Boards Note: These components are factory installed THC Motor Drive Boards Torch and Lead Assembly 4070.48A 16 a Note: A torch receptacle plug must be used if a two torch system is being used in single torch mode.
  • Page 44 HYPERTHERM – HD4070 Power Supply with TWO Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078102 –...
  • Page 46 HYPERTHERM – HD4070 Power Supply with TWO Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078102 –...
  • Page 48 HYPERTHERM – HD4070 Power Supply with TWO Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078102 –...
  • Page 50 HYPERTHERM – HD4070 Power Supply with TWO Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078102 –...
  • Page 52 HYPERTHERM – HD4070 Power Supply with TWO Integrated Command THC Option – Order Form Voltage 480V 240V 400V 200V 440V 220V 600V Remote Display Option Kit 60 HZ 60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 50-60 HZ 60 HZ 078102 –...
  • Page 55 HD4070 Components, Cables and Hoses For 1-Torch Option Use with Order Form 4070.99A...
  • Page 56 Distributor Information: HYPERTHERM - Order Form Customer Information: HD4070 Components, Cables and Hoses For 1-Torch Option Quantity 1 Each 11 Power Supply to Gas Console Cable Package Power Cable - Power Supply Gas Console to Ignition Console Use form Signal Cable & Power Cable 123446 10 ft (3 m) 128426 50 ft.(15.2 m)
  • Page 58 Distributor Information: HYPERTHERM - Order Form Customer Information: HD4070 Components, Cables and Hoses For 1-Torch Option Quantity 1 Each 11 Power Supply to Gas Console Cable Package Power Cable - Power Supply Gas Console to Ignition Console Use form Signal Cable & Power Cable 123446 10 ft (3 m) 128426 50 ft.(15.2 m)
  • Page 60 Distributor Information: HYPERTHERM - Order Form Customer Information: HD4070 Components, Cables and Hoses For 1-Torch Option Quantity 1 Each 11 Power Supply to Gas Console Cable Package Power Cable - Power Supply Gas Console to Ignition Console Use form Signal Cable & Power Cable 123446 10 ft (3 m) 128426 50 ft.(15.2 m)
  • Page 62 Distributor Information: HYPERTHERM - Order Form Customer Information: HD4070 Components, Cables and Hoses For 1-Torch Option Quantity 1 Each 11 Power Supply to Gas Console Cable Package Power Cable - Power Supply Gas Console to Ignition Console Use form Signal Cable & Power Cable 123446 10 ft (3 m) 128426 50 ft.(15.2 m)
  • Page 64 Distributor Information: HYPERTHERM - Order Form Customer Information: HD4070 Components, Cables and Hoses For 1-Torch Option Quantity 1 Each 11 Power Supply to Gas Console Cable Package Power Cable - Power Supply Gas Console to Ignition Console Use form Signal Cable & Power Cable 123446 10 ft (3 m) 128426 50 ft.(15.2 m)
  • Page 67 HD4070 Components, Cables and Hoses For 2-Torch Option Use with Order Form 16 a 4070.98A Bold lines show second torch cables, hoses and components...
  • Page 68 Distributor Information: Customer Information: HYPERTHERM - Order Form HD4070 Components, Cables and Hoses For 2-Torch Option Quantity: As Marked Power Supply 11 Power Supply to Gas Console Power Cable - Quantity 2 Gas Console to Ignition Console Use form Cable Package - Quantity 1 123446 10 ft (3 m) Signal Cable &...
  • Page 70 Distributor Information: Customer Information: HYPERTHERM - Order Form HD4070 Components, Cables and Hoses For 2-Torch Option Quantity: As Marked Power Supply 11 Power Supply to Gas Console Power Cable - Quantity 2 Gas Console to Ignition Console Use form Cable Package - Quantity 1 123446 10 ft (3 m) Signal Cable &...
  • Page 72 Distributor Information: Customer Information: HYPERTHERM - Order Form HD4070 Components, Cables and Hoses For 2-Torch Option Quantity: As Marked Power Supply 11 Power Supply to Gas Console Power Cable - Quantity 2 Gas Console to Ignition Console Use form Cable Package - Quantity 1 123446 10 ft (3 m) Signal Cable &...
  • Page 74 Distributor Information: Customer Information: HYPERTHERM - Order Form HD4070 Components, Cables and Hoses For 2-Torch Option Quantity: As Marked Power Supply 11 Power Supply to Gas Console Power Cable - Quantity 2 Gas Console to Ignition Console Use form Cable Package - Quantity 1 123446 10 ft (3 m) Signal Cable &...
  • Page 76 Distributor Information: Customer Information: HYPERTHERM - Order Form HD4070 Components, Cables and Hoses For 2-Torch Option Quantity: As Marked Power Supply 11 Power Supply to Gas Console Power Cable - Quantity 2 Gas Console to Ignition Console Use form Cable Package - Quantity 1 123446 10 ft (3 m) Signal Cable &...
  • Page 80 HYPERTHERM - HD4070 Upgrades and Optional Components Order Form When configuring the gas console to the supply gases, make sure that all Distributor Information: hoses, hose connections and fittings are acceptable for use with oxygen, argon-hydrogen and methane. Installation must be made in accordance with local and national codes.
  • Page 82 HYPERTHERM - HD4070 Upgrades and Optional Components Order Form When configuring the gas console to the supply gases, make sure that all Distributor Information: hoses, hose connections and fittings are acceptable for use with oxygen, argon-hydrogen and methane. Installation must be made in accordance with local and national codes.
  • Page 84 HYPERTHERM - HD4070 Upgrades and Optional Components Order Form When configuring the gas console to the supply gases, make sure that all Distributor Information: hoses, hose connections and fittings are acceptable for use with oxygen, argon-hydrogen and methane. Installation must be made in accordance with local and national codes.
  • Page 86 HYPERTHERM - HD4070 Upgrades and Optional Components Order Form When configuring the gas console to the supply gases, make sure that all Distributor Information: hoses, hose connections and fittings are acceptable for use with oxygen, argon-hydrogen and methane. Installation must be made in accordance with local and national codes.
  • Page 88 HYPERTHERM - HD4070 Upgrades and Optional Components Order Form When configuring the gas console to the supply gases, make sure that all Distributor Information: hoses, hose connections and fittings are acceptable for use with oxygen, argon-hydrogen and methane. Installation must be made in accordance with local and national codes.

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