Hypertherm HPR130 Instruction Manual
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Hypertherm HPR130 Instruction Manual

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HPR130
Manual Gas
®
Preventive Maintenance Program
Instruction Manual
808590 | Revision 1 | English

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Summary of Contents for Hypertherm HPR130

  • Page 1 HPR130 Manual Gas ® Preventive Maintenance Program Instruction Manual 808590 | Revision 1 | English...
  • Page 2 HPR, Phoenix, XD, and Hypertherm are trademarks of Hypertherm Inc. and may be registered in the United States and other countries. All other trademarks are the property of their respective holders. © 2015 Hypertherm Inc.
  • Page 3 HPR130 Manual Gas Preventive Maintenance Program Instruction Manual 808590 Revision 1 English February 2015 Hypertherm Inc. Hanover, NH 03755 USA...
  • Page 4 55 11 2409 2636 Tel 55 11 2408 0462 Fax Hypertherm (S) Pte Ltd. 82 Genting Lane Media Centre Hypertherm México, S.A. de C.V. Annexe Block #A01-01 Avenida Toluca No. 444, Anexo 1, Singapore 349567, Republic of Singapore Colonia Olivar de los Padres 65 6841 2489 Tel Delegación Álvaro Obregón...
  • Page 5 WARNING! READ THE SAFETY INFORMATION Before operating or maintaining any Hypertherm equipment, read the Safety and Compliance Manual (80669C) for important safety information. You can find the Safety and Compliance Manual in the “Downloads library” at www.hypertherm.com.

  • Page 7: Table Of Contents

    Examine the cables ............................... 17 Examine the ground connections ..........................17 Examine the table-to-workpiece connection ......................17 Component replacement schedule ............................18 Cutting area and operation effects ........................... 21 External cutting area ..............................21 HPR130 Manual Gas Instruction Manual 808590...
  • Page 8 Consumable use ................................23 Cut-cycle time ................................24 Find arc hour data on a Hypertherm CNC ..........................25 Part numbers for HPR130 Manual Gas cables and leads ....................26 Power supply to ignition console leads ........................... 26 Pilot arc lead ................................. 26 Negative lead .................................

  • Page 9: Preventive Maintenance Program

    Preventative Maintenance Program (PMP). Hypertherm made this PMP specifically for your plasma system. The PMP has two parts: a cleaning and inspection schedule and a component replacement schedule.

  • Page 10: Cleaning And Inspection Schedule

    Examine the coolant system Examine the main contactor Examine the pilot arc relay Do the coolant flow test Examine the gas line connections Examine the hoses Examine the cables Examine the ground connections Examine the table-to-workpiece connection HPR130 Manual Gas Instruction Manual 808590...

  • Page 11: Daily

    2. Repeat the test in cutflow mode, and make sure that the regulator is set to 8 bar (115 psi).  For instructions about setting supply regulators, see Setting the supply regulators in your system’s instruction manual. Examine all of the air filters Examine the compressed air filter system. HPR130 Manual Gas Instruction Manual 808590...

  • Page 12: Do A Check Of The Coolant Level And Condition

    9. Turn ON the power to the system. 10. Run the system to fill the hoses and leads with coolant. 11. If necessary, add more coolant to the tank to fill it to the neck. HPR130 Manual Gas Instruction Manual 808590...

  • Page 13: Examine And Lubricate O-Rings

     Make sure that you do not leave any cotton fibers on the inner surfaces of the torch main body. 4. Use compressed air to remove any remaining particles from the torch main body. HPR130 Manual Gas Instruction Manual 808590...

  • Page 14: Weekly

    Kinks or bends 2. Replace any hoses or leads that have damage. See Part numbers for HPR130 Manual Gas cables and leads on page 26 for lengths and part numbers. Do tests for gas leaks For more information, see Gas leak tests in the Maintenance section of your system’s instruction manual.

  • Page 15: Monthly

    Examine the coolant system Examine the coolant system for coolant leaks at all connections. Make sure you examine:  The ignition console  The torch main body  The internal connection in the power supply HPR130 Manual Gas Instruction Manual 808590...

  • Page 16: Examine The Main Contactor

    Be careful that you do not pinch the wires between the cover and the center panel. Do the coolant flow test For more information, see Coolant flow tests in the Maintenance section of your system’s instruction manual. HPR130 Manual Gas Instruction Manual 808590...

  • Page 17: Examine The Gas Line Connections

    Examine all cables for scratches or unusual wear. If the outside insulation is cut or has any other damage, replace the cable. See Part numbers for HPR130 Manual Gas cables and leads on page 26 for lengths and part numbers.

  • Page 18: Component Replacement Schedule

    If you have a Hypertherm CNC, you can find the total number of arc hours on the CNC. See Find arc hour data on a Hypertherm CNC on page 25. You can also find cumulative arc hours on a serial communication link between your CNC and power supply.
  • Page 19 Table 2 Cumulative number of arc hours Item Quantity Component Number 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 428309 Kit: Torch rebuild and filter without coolant* 428310 Kit: Torch rebuild and filter with coolant* 028872 3 –...
  • Page 20 System voltage on page 30. Record the part numbers for cables and leads in Part numbers for HPR130 Manual Gas cables and leads on page 26 so you can †...

  • Page 21: Cutting Area And Operation Effects

    How much you need to change your schedule depends on how bad the condition is. If you have questions about your replacement schedule, contact your OEM or regional Hypertherm Technical Service team. External cutting area Consumables and torch assemblies stored in dirty cutting areas with no protection can collect contamination, such as dirt and metal dust.

  • Page 22: Incoming Air Supply Quality

    The best solution, if possible, is to improve the quality of the air supply. Contact your OEM or regional Hypertherm Technical Service team if you need advice on how to improve the quality of your air supply.

  • Page 23: Consumable Use

    Description Part number Coolant 028872 HPR quick-disconnect torch receptacle 220163 HPR quick-disconnect torch 220162 Coolant filter element 027664 Kit: Coolant pump with clamp 228170 Coolant check valve 006075 Kit: Coolant flow switch 228022 HPR130 Manual Gas Instruction Manual 808590...

  • Page 24: Cut-Cycle Time

    If your cut-cycle is short, you can replace the following components more frequently. Description Part number Pilot arc relay 003149 Contactor 003249 HPR quick-disconnect torch 220162 High-frequency transformer 129854 High-frequency ignition board (PCB) 041817 HPR130 Manual Gas Instruction Manual 808590...

  • Page 25: Find Arc Hour Data On A Hypertherm Cnc

    Preventive Maintenance Program Find arc hour data on a Hypertherm CNC To find arc hour data with Phoenix™ software (versions 7.0, 8.0, and 9.0), from the CNC Main screen, go to Setups > Diagnostics > HPR System.  If you do not see the HPR System softkey, make sure that the HPR and station selection switch are ON.

  • Page 26: Part Numbers For Hpr130 Manual Gas Cables And Leads

    Preventive Maintenance Program Part numbers for HPR130 Manual Gas cables and leads Power supply to ignition console leads Pilot arc lead Part number Length Part number Length 123683* 1.5 m (5 ft) 123823 20 m (65 ft) 123820 3 m (10 ft)

  • Page 27: Ignition Console Coolant Hose

    10 m (35 ft) 128990 4.5 m (15 ft) 128786 15 m (50 ft) 228339 6 m (20 ft) 128991 20 m (65 ft) 128782 7.5 m (25 ft) 228864 25 m (82 ft) HPR130 Manual Gas Instruction Manual 808590...

  • Page 28: Power Supply To Cnc Interface Cable

    7.5 m (25 ft) 123665 45 m (150 ft) 123814 10 m (35 ft) 123778 60 m (200 ft) 123663 15 m (50 ft) 123779 75 m (250 ft) 123815 20 m (65 ft) HPR130 Manual Gas Instruction Manual 808590...

  • Page 29: Supply Gas Hoses

    35 m (115 ft) 024760 10 m (35 ft) 024159 45 m (150 ft) 024155 15 m (50 ft) 024333 60 m (200 ft) 024761 20 m (65 ft) 024762 75 m (250 ft) HPR130 Manual Gas Instruction Manual 808590...

  • Page 30: System Information

    480 V (CSA)  600 V (CSA) Coolant requirements  11.4 L (3 gal)  15.1 L (4 gal)  18.9 L (5 gal)  22.7 L (6 gal)  26.5 L (7 gal)  Other: HPR130 Manual Gas Instruction Manual 808590...

  • Page 31: Notes

    Preventive Maintenance Program Notes HPR130 Manual Gas Instruction Manual 808590...

  • Page 32: Maintenance Log For Hpr130 Manual Gas Plasma Systems

    Maintenance log for HPR130 Manua l Gas plasma systems Daily tasks 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Do a test of the inlet pressures...

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