Hypertherm HD3070 Product Configuration Manual
Hypertherm HD3070 Product Configuration Manual

Hypertherm HD3070 Product Configuration Manual

Plasma arc cutting system with automatic gas console
Hide thumbs Also See for HD3070:
Table of Contents

Advertisement

HD3070
Plasma Arc Cutting System
with Automatic Gas Console
Product Configuration Manual
802310 - Revision 4

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HD3070 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Hypertherm HD3070

  • Page 1 HD3070 Plasma Arc Cutting System with Automatic Gas Console Product Configuration Manual 802310 - Revision 4...
  • Page 2 Revision 4 - January 2000 Hypertherm, Inc. Hanover, NH USA http://www.hypertherm.com email: info@hypertherm.com © Copyright 2000 Hypertherm, Inc. All Rights Reserved Htpertherm and HyDefinition are trademarks of Hypertherm, Inc. and may be registered in the United States and/or other countries...
  • Page 3 Fax: 31 315 655 886 European Technical Support Organization (ETSO) Edisonstraat 12 3281 NC Numansdorp, The Netherlands Tel.: +800 4973 7843 (+800 Hypertherm) – (toll-free Technical Service) Tel.: 31 186 659494 Fax: 31 186 659495 Japan Shinjuku Park Tower 30th Floor...
  • Page 4: Table Of Contents

    Introduction ....................... 1-2 Torches ........................ 1-2 Cutting Machines ....................1-2 Multi-Torch Systems ....................1-3 Layout of Cutting Machine and HD3070 System ............1-4 Ordering Information ....................1-5 Single-System Ordering Procedure ................1-6 Customized Ordering For HD3070 w/Automatic Gas Console ......... 1-8 1 Power Supply ....................
  • Page 5: Introduction

    DC current to extend the life of the nozzle and electrode. The HD3070 system consists of a power supply, remote high frequency (RHF) console, gas console, off-valve assembly and torch. Optional units include a timer-counter and a remote current control.
  • Page 6: Multi-Torch Systems

    MULTI-TORCH SYSTEMS If more than one torch is required, increase the quantity of each component by the number of torches to be used. To specify the correct components for each application, follow the guidelines in this section. HD3070 w/Automatic Gas Console...
  • Page 7: Layout Of Cutting Machine And Hd3070 System

    LAYOUT OF CUTTING MACHINE AND HD-3070 SYSTEM When configuring an HD3070 system(s), it is important to know where each major compo- nent will be placed. This will vary with the cutting machine manufacturer and with the particu- lar installation. After the location of the major components has been determined, the inter- connecting leads and cable lengths can be specified.
  • Page 8: Ordering Information

    The figure below represents an HD3070 plasma system with automatic gas console mounted in a robotic environment. A complete robotic system is also represented in block diagram form on page 1-7. See pages 1-20 and 1-21 for representations of an HD3070 plasma system with automatic gas console mounted on an X-Y cutting table.
  • Page 9: Single-System Ordering Procedure

    SYSTEM ORDERING FOR HD3070 w/AUTOMATIC GAS CONSOLE - ROBOTIC APPLICATIONS Special numbers have been established for ordering an entire HD3070 system. Under these numbers, all cables, hoses and leads are at fixed lengths. Refer to the list below and Figure 1-3 on the following page for clarification of the system.
  • Page 10: Customized Ordering For Hd3070 W/Automatic Gas Console

    1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 Cutting Machine Interface Ground Rod Work Table Figure 1-3 HD3070 w/Automatic Gas Console Single Order Number System Configuration HD3070 w/Automatic Gas Console 1-00...
  • Page 11 GAS CONSOLE SPECIFY THE POWER SUPPLY The HD3070 power supply houses a 100-amp, 15kw chopper power supply which produces a constant current DC output variable from 15 to 100 amps. It contains a microprocessor control PC board which regulates all of the plasma system functions: start sequence, machine interface functions, gas and cut parameters, and off sequence.
  • Page 12: Leads Between Power Supply And The Rhf Console

    Power Supply Automatic Console HD3070 Power Supply, Auto 078072 HD-3070 PS, Auto, 200V, 50/60 Hz, 3Ø 078073 HD-3070 PS, Auto, 208V, 60 Hz, 3Ø 078074 HD-3070 PS, Auto, 220/380/415V, 50/60 Hz, 3Ø 078075 HD-3070 PS, Auto, 240/480V, 60 Hz, 3Ø...
  • Page 13 Determine where the gas console will be mounted and the distance between the power supply and the gas console. Order the appropriate length leads. Note that the hoses from the gas supplies to the gas console are not provided by Hypertherm. 1-10 HD3070 w/Automatic Gas Console...
  • Page 14: Work Cable Between Power Supply And Work Table

    100 Ft (30 m) 028885 Leads, PS/Auto Gas Csl, 125 Ft (38 m) 028886 Leads, PS/Auto Gas Csl, 150 Ft (46 m) Figure 1-5 Work Cable, Leads Between Power Supply and Auto Gas Console HD3070 w/Automatic Gas Console 1-11 3-97...
  • Page 15: Torch Configuration

    SPECIFY THE TORCH CONFIGURATION The torches for the HD3070 system are the PAC184 and PAC186. Hypertherm does not provide a torch mounting bracket for the torches. Precision and robotic cutting machines have their own mounting brackets that have proven to be adequate for the PAC184 and PAC186 torches. A variety of torch configurations are available due to the interchangeability of the torch head, quick disconnect assemblies and torch mounting sleeves.
  • Page 16 PAC184 Consumable Parts Kit w/o Torch ° 11 Quick Disconnect Assembly - 45 028840 45° Quick Disconnect Assy - PAC186/184 12 8 Inch Torch Mounting Sleeve 120256 Torch Mounting Sleeve - PAC186/184 Figure 1-6 PAC186 and PAC184 Torch Configurations HD3070 w/Automatic Gas Console 1-13 4-98...
  • Page 17 ORDER THE SHIELD GAS HOSE BETWEEN THE OFF-VALVE ASSEMBLY AND THE TORCH • One shield gas hose must be ordered for every HD3070 system. ORDER THE PLASMA GAS HOSE BETWEEN THE OFF-VALVE ASSEMBLY AND THE TORCH • One plasma gas hose must be ordered for every HD3070 system.
  • Page 18: Leads Between Rhf Console And Torch

    40 Ft (12 m) 128181 Leads, Gas Csl/Off-Valve, 50 Ft (15.2 m) 128182 Leads, Gas Csl/Off-Valve, 75 Ft (23 m) 128183 Leads, Gas Csl/Off-Valve, 100 Ft (30 m) Figure 1-7 Connections to Torch and Off-Valve Assembly HD3070 w/Automatic Gas Console 1-15 1-00...
  • Page 19 SPECIFY THE CONTROL CABLE BETWEEN THE POWER SUPPLY AND THE CUTTING MACHINE INTERFACE • Based on the distance (the path the cable will take) between the power supply and the machine computer interface, order the appropriate cable. 1-16 HD3070 w/Automatic Gas Console 1-00...
  • Page 20 100 Ft (30 m) 023936 Cable, Control, PS/Mach. Int., 125 Ft (38 m) 023937 Cable, Control, PS/Mach. Int., 150 Ft (46 m) Figure 1-8 Cables Between Cutting Machine Interface, Power Supply and Gas Console HD3070 w/Automatic Gas Console 1-17 1-00...
  • Page 21 Order the RCC only if current is not being set by the cutting machine's computer (see step 20). SPECIFY THE TIMER-COUNTER - Optional • Order the timer-counter only if monitoring of arc starts and errors is not being tracked by the cutting machine's computer (see step 21). 1-18 HD3070 w/Automatic Gas Console 1-00...
  • Page 22 Tmr-Cntr Cable, PS/Tmr-Cntr, 50 Ft (15.2 m) 123100 Tmr-Cntr Cable, PS/Tmr-Cntr, 75 Ft (23 m) Remote Current Control (RCC) 078050 Rem. Curr. Control Timer-Counter 078049 Timer-Counter, HD-3070 Figure 1-9 Timer-Counter, Remote Current Control and Cables HD3070 w/Automatic Gas Console 1-19 1-00...
  • Page 23: Off-Valve Assembly

    Between Power Supply and RCC Timer-Counter Cable Between Power Supply and Cutting Machine Interface or Between Power Supply and Timer-Counter Remote Current Control (RCC) Timer-Counter Figure 1-10 HD3070 w/Automatic Gas Console System Interconnect - Block Diagram 1-20 HD3070 w/Automatic Gas Console 1-00...
  • Page 24 Between Power Supply and RCC Timer-Counter Cable Between Power Supply and Cutting Machine Interface or Between Power Supply and Timer-Counter Remote Current Control (RCC) Timer-Counter Figure 1-11 HD3070 w/Automatic Gas Console System Interconnect Example - 3D View HD3070 w/Automatic Gas Console 1-21 1-00...
  • Page 25 Blank 1-22 HD3070 w/Automatic Gas Console...
  • Page 26 Specifications In this section System Specifications ....................2-2 System Requirements ..................2-2 HD3070 Power Supply, Automatic .............. 2-2 HD3070 Automatic Gas Console ..............2-2 RHF Console ....................2-3 Leads Between Power Supply and RHF Console ........2-4 Work Cable Between Power Supply and Work Table ......... 2-4 Leads Between Power Supply and Automatic Gas Console .......
  • Page 27: System Specifications

    Coolant ............Deionized water or mixture (propylene glycol 30% and deionized water 70%) Flow Rate .............1 gpm (3.8 l/m) Pressure ............150 psi (10.3 bar) HD3070 Power Supply, Automatic Dimensions and Weight Width ............24.25 in. (616 mm) Height ............36 in. (914 mm) Depth ............38.25 in.
  • Page 28: Rhf Console

    Width ............12.63 in. w/hardware (321 mm) Height ............13.5 in. (343 mm) Depth ............6.5 in. (165 mm) Weight ............20 pounds (9 kg) 5/16 in. dia.(4) 13-1/2 in. 12-3/4 in. 10 in. 12 in. Figure 2-2 Mounting Dimensions - RHF Console HD3070 w/Automatic Gas Console...
  • Page 29: Leads Between Power Supply And Rhf Console

    Diameter ............2 in. (51 mm) Length ............2.5 in. (63 mm) Weight ............1 pound (0.45 kg) PAC184 Torch Dimensions and Weight: Diameter ............1.75 in. (44 mm) Length ............3.44 in. (88 mm) Weight ............1 pound (0.45 kg) HD3070 w/Automatic Gas Console 12-96...
  • Page 30: Shielded Leads Between Rhf Console And Torch (With Blow Down Check Valve & Hose)

    Weight ............4 pounds (1.8 kg) Off-Valve Assembly (without Blow Down Solenoid Valve) Dimensions and Weight: Diameter (side to side) .........5.75 in. (146 mm) Diameter (front to back) .......4.25 in. (108 mm) Weight ............4 pounds (1.8 kg) HD3070 w/Automatic Gas Console 1-00...
  • Page 31: 48 Inch Shield Gas Hose Between Off-Valve Assy And Torch

    Current Setpoint Cable Between Power Supply and Cutting Machine Interface or Between Power Supply and RCC Cable Cable Diameter (O.D.) Connector/Lug Diameter Curr. Stpt. Cable - PS/Cutting Mach. .25 in. (6 mm) 1.75 in. (44 mm) HD3070 w/Automatic Gas Console 1-00...
  • Page 32: Timer-Counter Cable Between Power Supply And Cutting Machine Interface Or Between Power Supply And Timer-Counter

    Height ............2.37 in. (60 mm) Depth ............8.5 in. (216 mm) Weight ............3 pounds (1.4 kg) Timer-Counter Dimensions and Weight: Width ............6.5 in. (165 mm) Height ............2.5 in. (64 mm) Depth ............8.63 in. (219 mm) Weight ............3 pounds (1.4 kg) HD3070 w/Automatic Gas Console 1-00...
  • Page 33: Quick Reference To Cable / Hose Dimensions

    QUICK REFERENCE TO CABLE / HOSE DIMENSIONS HD3070 System - (Ref. Fig. 1-10) The following figures are a one-to-one representation of the HD3070 system interconnecting cables and hoses. Figure 2-4 shows cables and hoses that would lay in the rail at the site. Figure 2-5 shows cables and hoses that would lay in the cutting machine's cable/hose carrier.

Table of Contents