Hypertherm HyPerformance Plasma HPR800XD Auto Gas Instruction Manual
Hide thumbs
Also See for HyPerformance Plasma HPR800XD Auto Gas:
- Manual (17 pages) ,
- Instruction manual (366 pages) ,
- Field service bulletin (8 pages)
Related Manuals for Hypertherm HyPerformance Plasma HPR800XD Auto Gas
Summary of Contents for Hypertherm HyPerformance Plasma HPR800XD Auto Gas
- Page 1 HPR800XD™ Auto Gas Preventive Maintenance Program Instruction Manual 808680 | Revision 2 | English...
- Page 2 HPR, Phoenix, XD, and Hypertherm are trademarks of Hypertherm, Inc. and may be registered in the United States and other countries. All other trademarks are the property of their respective holders. © 2018 Hypertherm, Inc.
- Page 3 HPR800XD Auto Gas Preventive Maintenance Program Instruction Manual 808680 Revision 2 English November 2018 Hypertherm, Inc. Hanover, NH 03755 USA...
- Page 4 México, D.F. C.P. 01780 (Technical Service Email) 52 55 5681 8109 Tel 52 55 5683 2127 Fax South America & Central America: Hypertherm Brasil Ltda. Soporte.Tecnico@hypertherm.com (Technical Service Email) Rua Bras Cubas, 231 – Jardim Maia Hypertherm Plasmatechnik GmbH Guarulhos, SP – Brasil...
- Page 5 You can also obtain copies of the manuals, in all languages available Du hittar även kopior av manualerna i alla tillgängliga språk for each manual, from the “Documents library” at www.hypertherm.com. i dokumentbiblioteket (Documents library) på www.hypertherm.com. 한국어 / KOREAN DEUTSCH / GERMAN 전자...
- Page 6 Kópia návodu, ktorá je dodávaná s produktom, môže mať elektronickú dokumentov “Documents library” na naslovu www.hypertherm.com. alebo tlačenú podobu. Kópie návodov, vo všetkých dostupných jazykoch, sú k dispozícii aj v sekcii z „knižnice Dokumenty“ na www.hypertherm.com.
-
Page 7: Table Of Contents
Contents Preventive Maintenance Program .................... 9 Overview ......................................9 Cleaning and inspection schedule ............................10 Daily ......................................11 Do a test of the inlet pressures ........................... 11 Examine all of the air filters ............................11 Do a check of the coolant level and condition ......................11 Examine and lubricate O-rings ............................ - Page 8 Metal dust inside the power supply cabinet ......................22 Consumable use ................................23 Cut-cycle time .................................24 Find arc hour data on a Hypertherm CNC ..........................25 Part numbers for HPR800XD Auto Gas cables and leads ....................26 Primary power supply to secondary power supply cables ....................26 Interface cable .................................26...
-
Page 9: Preventive Maintenance Program
Preventative Maintenance Program (PMP). Hypertherm made this PMP specifically for your plasma system. The PMP has two parts: a cleaning and inspection schedule and a component replacement schedule. -
Page 10: Cleaning And Inspection Schedule
Examine the gas line connections Examine the hoses Examine the cables Examine the ground connections Examine the table-to-workpiece connection *See the chiller manufacturer manual for guidance on chiller maintenance. Chiller manufacturer specifications override Hypertherm’s recommendations for chiller maintenance. HPR800XD Auto Gas Instruction Manual 808680... -
Page 11: Daily
Examine the coolant tank for contamination. If you find any contamination, drain the tank and replace the coolant. See Draining the coolant system in your system’s instruction manual for instructions. Examine the inline coolant strainers in the chiller. See the DuraChill 5 HP Air-Cooled Chiller For Hypertherm Instruction Manual (806600) for details. -
Page 12: Examine And Lubricate O-Rings
Preventive Maintenance Program Examine and lubricate O-rings 1. Examine all of the O-rings on the torch and consumables for damage. 2. If you find damage, replace the O-ring. Receptacle O-rings and torch O-rings for the torch main body are available as part of kit 428252. Other O-rings are included with the consumables. -
Page 13: Weekly
Preventive Maintenance Program Weekly Examine hoses and torch leads 1. Examine all air hoses, coolant hoses, and torch leads for: Scrapes, cuts, or holes Chemical spills or burns Kinks or bends 2. Replace any hoses or leads that have damage. See Part numbers for HPR800XD Auto Gas cables and leads on page 26 for lengths and part numbers. -
Page 14: Monthly
Preventive Maintenance Program Monthly WARNING! ELECTRIC SHOCK CAN KILL Disconnect electric power before performing any maintenance. All work requiring removal of the power supply cover must be performed by a qualified technician. Read the Safety and Compliance Manual (80669C) for important safety information. -
Page 15: Clean Inside The Chiller
Preventive Maintenance Program Clean inside the chiller 1. Turn OFF the power to the chiller. 2. Remove the top and side panels. 3. Blow out or vacuum any accumulation of dust and particulates from: The top and side panels ... -
Page 16: Examine The Main Contactor
11 for instructions. Make sure that you use the correct Hypertherm coolant (028872) or use water that meets the requirements in Water purity requirements in the Installation section of your system’s instruction manual. -
Page 17: Examine The Gas Line Connections
Preventive Maintenance Program Examine the gas line connections Spray all of the gas line connections with soapy water. If bubbles appear on a gas line, tighten or replace it as necessary. See Part numbers for HPR800XD Auto Gas cables and leads on page 26 for lengths and part numbers. CAUTION! Do not clean brass connections with ammonia-based cleaners. -
Page 18: Component Replacement Schedule
If you have a Hypertherm CNC, you can find the total number of arc hours on the CNC. See Find arc hour data on a Hypertherm CNC on page 25. You can also find cumulative arc hours on a serial communication link between your CNC and power supply. - Page 19 Table 2 Item Cumulative number of arc hours Quantity Component Number 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 428263 Torch rebuild and filter kit without coolant* 428264 Torch rebuild and filter kit with coolant* 028872 4 –...
- Page 20 Preventive Maintenance Program * This kit includes the air filter (011110), coolant filter (027664), and torch rebuild kit (428252). ** The number of gallons you need depends on the length of the leads. See your system’s instruction manual for more information, then record this number in Coolant requirements on page 31.
-
Page 21: Cutting Area And Operation Effects
How much you need to change your schedule depends on how bad the condition is. If you have questions about your replacement schedule, contact your OEM or regional Hypertherm Technical Service team. External cutting area Consumables and torch assemblies stored in dirty cutting areas with no protection can collect contamination, such as dirt and metal dust. -
Page 22: Incoming Air Supply Quality
The best solution, if possible, is to improve the quality of the air supply. Contact your OEM or regional Hypertherm Technical Service team if you need advice on how to improve the quality of your air supply. -
Page 23: Consumable Use
Preventive Maintenance Program Consumable use If you let consumables reach complete failure, they can melt. Copper pieces can then break off and go into the coolant. In the coolant, these pieces can cause the following problems: Decrease coolant flow ... -
Page 24: Cut-Cycle Time
Preventive Maintenance Program Cut-cycle time When the cut-cycle is very short, relays operate more frequently. The system also pierces more frequently. Examples of this type of cycle are when you cut many small holes or make markings for numbers and letters. These types of operations can cause the following problems: ... -
Page 25: Find Arc Hour Data On A Hypertherm Cnc
Preventive Maintenance Program Find arc hour data on a Hypertherm CNC To find arc hour data with Phoenix™ software (versions 7.0, 8.0, and 9.0), from the CNC Main screen, go to Setups > Diagnostics > HPR System. If you do not see the HPR System softkey, make sure that the HPR and station selection switch are ON. -
Page 26: Part Numbers For Hpr800Xd Auto Gas Cables And Leads
Preventive Maintenance Program Part numbers for HPR800XD Auto Gas cables and leads Primary power supply to secondary power supply cables Interface cable Part number Length 223071 4.5 m (15 ft) 223098 7.5 m (25 ft) Communication cable Part number Length 123839 4.5 m (15 ft) 123691... -
Page 27: Ignition Console Power Cable
Preventive Maintenance Program Ignition console power cable Part number Length Part number Length 123865* 2.1 m (7 ft) 123836 20 m (65 ft) 123419 3 m (10 ft) 123425 22.5 m (75 ft) 123834 4.5 m (15 ft) 123736 25 m (82 ft) 123420 6 m (20 ft) 123426... -
Page 28: Power Supply To Selection Console Cables
Preventive Maintenance Program Power supply to selection console cables Control cable Part number Length Part number Length 123784* 3 m (10 ft) 123841 20 m (65 ft) 123839 4.5 m (15 ft) 123737 25 m (82 ft) 123963 6 m (20 ft) 123738 35 m (115 ft) 123691... -
Page 29: Torch Lead
Preventive Maintenance Program Torch lead Part number Length Part number Length 228291 2 m (6 ft) 228295 7.5 m (25 ft) 228292 3 m (10 ft) 228296 10 m (35 ft) 228293 4.5 m (15 ft) 228297 15 m (50 ft) 228294 6 m (20 ft) Work lead... -
Page 30: Supply Gas Hoses
Preventive Maintenance Program Supply gas hoses Air hose Part number Length Part number Length 024671 3 m (10 ft) 024740 25 m (82 ft) 024658 4.5 m (15 ft) 024676 30 m (100 ft) 024659 7.5 m (25 ft) 024744 35 m (115 ft) 024765 10 m (35 ft) -
Page 31: System Information
Preventive Maintenance Program System information Model number Serial number System voltage 200 V/208 V 220 V 240 V 380 V (CCC) 400 V (CE) 415 V (CE) 440 V 480 V (CSA) ... -
Page 32: Notes
Preventive Maintenance Program Notes HPR800XD Auto Gas Instruction Manual 808680... -
Page 33: Maintenance Log For Hpr800Xd Auto Gas Plasma Systems
Maintenance log for HPR800XD Auto Gas plasma systems Daily tasks 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Do a test of the inlet pressures Examine all of the air filters Do a check of the coolant level and condition...
Need help?
Do you have a question about the HyPerformance Plasma HPR800XD Auto Gas and is the answer not in the manual?
Questions and answers