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Quick guide Configuration tasks (minimum) This quick guide aims at experienced service personnel who have installed the SAILOR 900 Ka system and connected power. It lists the minimum configuration tasks you have to make before the system can be used on-air on a satellite.
SAILOR 900 Ka Installation manual Document number: 98-146706-A Release date: 16 July 2015...
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SW Technology/GPL Compliance, Cobham SATCOM (Thrane & Thrane A/S), Lundtoftegaardsvej 93D 2800 Lyngby DENMARK Write "source for product SAILOR 900 Ka" in the memo line of your payment. This offer is valid to anyone in receipt of this information. http://www.cobham.com/about-cobham/communications-and-connectivity/about-us/satcom/free-and- open-source-software-(foss).aspx 98-146706-A...
Safety summary The following general safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture and intended use of the equipment.
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Power supply The voltage range for the SAILOR 900 Ka ADU and ACU is 20 – 32 VDC. The Above Deck Unit is powered by the ACU. If a DC power bus is not available, an external 115/230 VAC to 28 VDC power supply can be used, for example a SAILOR 6080 Power Supply.
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Record of Revisions Rev. Description Release Date Initials Original document 17 July 2015 98-146706-A...
Satellite type approvals ....................2-8 2.1.6 Service activation ........................2-8 Part numbers and options ..................2-8 2.2.1 Applicable model and part numbers ................2-8 2.2.2 Options for SAILOR 900 Ka ....................2-8 Chapter 3 Installation What’s in the box ......................3-1 3.1.1 To unpack ..........................3-1 3.1.2 Initial inspection ........................3-2...
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To connect the power cable to the ACU ..............5-3 5.3.2 Power-up procedure ......................5-3 5.3.3 Initialisation steps in daily use ..................5-4 5.3.4 SAILOR 900 Ka operational ....................5-4 Chapter 6 Configuration Introduction to the built-in web interface ..........6-1 6.1.1 Overview ..........................6-1 6.1.2 Connecting to the web interface ................6-1...
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Table of contents Calibration ..........................6-3 6.2.1 Service profile for calibration ..................6-3 6.2.2 Heading input ........................6-4 6.2.3 Azimuth calibration ......................6-8 6.2.4 Cable calibration .......................6-10 6.2.5 Manual One Touch Commissioning (BUC calibration) ........6-11 About operation in gyro-free mode .............6-12 6.2.6 6.2.7 Fixed TX IF principle .......................
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Diagnostics report for troubleshooting ..............8-14 8.6.4 To make a line up procedure ..................8-14 To return units for repair ..................8-16 Appendix A Technical specifications SAILOR 900 Ka system components ..............A-1 A.1.1 General specifications .......................A-1 A.1.2 ADU ............................A-2 A.1.3 ACU ............................A-4...
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Table of contents Alternative ground for fibre glass hulls ............B-9 B.5.1 To ground the ACU ......................B-9 B.5.2 To ground the ADU ......................B-9 Separate ground cable ....................B-11 B.6.1 To construct a ground cable ..................B-11 B.6.2 Ground cable - connection ..................B-12 B.6.3 Isolation of the ADU from the mounting base ..........
About this manual Intended readers This is an installation and service manual for the SAILOR 900 Ka system, intended for installers of the system and service personnel. Personnel installing or servicing the system must be properly trained and authorized by Cobham SATCOM. It is important that you observe all safety requirements listed in the beginning of this manual, and install the system according to the guidelines in this manual.
Typography Typography In this manual, typography is used as indicated below: Bold is used for the following purposes: • To emphasize words. Example: “Do not touch the antenna”. • To indicate what the user should select in the user interface. Example: “Select SETTINGS >...
2.1.1 Overview The SAILOR 900 Ka is a unique stabilized maritime VSAT antenna system operating in the Ka-band (26.5 to 40 GHz). It provides bi-directional IP data connections both on regional satellite beams and quasi-global Ka-band satellite networks. The following figure shows a coverage map of the Ka service.
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SAILOR 900 Ka system Above Deck Unit (ADU) Antenna Control Unit (ACU) Figure 2-2: ADU and ACU SAILOR 900 Ka features Single 50 Ohm coax cable for the ADU. One-Touch Commissioning. Gyro-free operation. SNMP support. ...
2.1.2 Above Deck Unit (ADU) The SAILOR 900 Ka ADU is a 103 cm stabilized tracking antenna, consisting of a suspended antenna with a standard global RF configuration. It is stabilized by heavy duty vibration dampers in 3-axis (plus skew) and can be used in environments with elevations of -25° to + 125°.
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SAILOR 900 Ka system Modules in the SAILOR 900 Ka ADU Figure 2-4: Above Deck Unit modules 1/2 1. GPS module. 2. VSAT Interface Module (VIM2). 3. Pedestal Control Module (PCM). 4. Service switch. In switch-off position the Motor Driver modules and the BUC are turned off for safe conditions during service and repair.
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SAILOR 900 Ka system 7. Zero Reference Module (x3) (ZRM) (not visible on photo). (2 in the figure above, 1 in the figure below) 8. Motor Driver Module for elevation (on the bottom) (DDM/SMD). 9. Elevation motor and encoder (not visible).
SAILOR 900 Ka system Four lifting brackets (included in the delivery) and reuse of packing material help getting the ADU safely into place. Satellite profile parameters are entered in the built-in web server of the ACU, using a PC. The system configuration is saved in two modules, there is no loss of data at repair. The large service hatch of the radome gives easy access to the ADU on site.
SAILOR 900 Ka system You can make a software update with a connected PC and the built-in web interface of the ACU. The ACU has the following interfaces and switch: Figure 2-7: ACU (connector panel) • N-connector for ADU cable (50 Ohm).
For a list of satellite type approvals see Appendix E, Approvals. 2.1.6 Service activation Before you can start using the SAILOR 900 Ka, you need to activate the system for the Ka service. Contact your service provider for activation. Part numbers and options 2.2.1...
Chapter 3 Installation This chapter has the following sections: • What’s in the box • Site preparation • Installation of the ADU • Installation of the ACU • Installation of the modem • To connect the ADU, ACU and modem What’s in the box 3.1.1 To unpack...
What’s in the box 3.1.2 Initial inspection Inspect the shipping cartons and wooden box immediately upon receipt for evidence of damage during transport. If the shipping material is severely damaged or water stained, request that the carrier's agent be present when opening the cartons and wooden box. Save all box packing material for future use.
1. Mount the ADU on stiffened structures with a minimum of exposure to vibrations. You do not have to align the ADU with the bow-to-stern line of the ship. When configuring the SAILOR 900 Ka system, the azimuth calibration provides the correct azimuth of the ADU.
Site preparation 3.2.2 Obstructions (ADU shadowing) The ADU is stabilized in 3-axis (plus skew) and can be used in environments with elevations of -25° to + 125° to allow for continuous pointing even in heavy sea conditions. The ADU beam is approximately 1 m in diameter for the first 30 m from the ADU. Beyond 30 m the beam gradually widens so that it is approximately 5 m in diameter at 100 m distance.
Site preparation 3.2.3 Blocking zones with azimuth and elevation Your installation may require that you set up blocking zones for the ADU, i.e. areas where the ADU will not transmit and areas where transmit power is potentially dangerous for persons frequently being in these zones. You can set up 8 blocking zones. Each blocking zone is set up with azimuth start and stop, and elevation angle.
Site preparation 3.2.4 Safe access to the ADU (radiation hazard) The ADU radiates up to 54.5 dBW EIRP. This translates to a minimum safety distance of 30 m from the ADU while it is transmitting, based on a radiation level of 10 W/m MICROWAVE RADIATION NO PERSONNEL within safety distance of 30 m, based on 10 W/m...
Site preparation 3.2.5 Ship motion and offset from the ship’s motion centre When installing the ADU you must consider the mounting height carefully. The higher up the ADU is mounted, the higher is the linear g force applied to the ADU. The g force also depends on the roll period of the ship, see Table 3-1.
Site preparation 3.2.6 Mast foundation and height The ADU mast must be designed to carry the weight of the ADU (126 kg), plus the weight of the mast flange. The mast must also be able to withstand on-board vibrations and wind speeds up to 110 knots on the radome, even in icing conditions.
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Site preparation CAUTION! Avoid sharp edges where the flange is in direct contact with the radome. Round all edges as much as possible to avoid damaging the surface of the radome. 3. Allow sufficient space so the nut is free of the welded seam and there is room for tools (min.
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Site preparation Mast length and diameter The placement of the ADU must ensure a rigid structural connection to the hull or structure of the ship. Parts of the ship with heavy resonant vibrations are not suitable places for the ADU. A small platform or short mast shall provide rigid support for the ADU fastening bolts and a rigid interface to the ship.
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Site preparation Mast without Max. free mast Outer Wall Weight braces length (steel), (m) Diameter (mm) Thickness (mm) (kg/m) 24.0 26.5 30.2 32.7 Table 3-2: Mast dimensions without braces a. The height of 0.4 m is not recommended to be used as it will make access through the ADU’s service hatch difficult.
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Site preparation Max. free Outer Thickness Outer Wall mast Diameter Mast with 2 braces Diameter Thickness length (steel), for brace brace (mm) (mm) (mm) (mm) Table 3-4: Mast dimensions with 2 braces Make sure that there is sufficient space underneath the ADU to open the service hatch. Through this hatch you access the ADU modules for service and maintenance.
(below approximately 10 m) between radar antenna and the SAILOR 900 Ka ADU. Therefore it is recommended to ensure as much vertical separation as possible when the SAILOR 900 Ka ADU has to be placed close to a radar antenna.
Even at distances greater than “d min.” in the previous section the radar might still be able to degrade the performance of the SAILOR 900 Ka system. The presence of one or more S or X-band radars within a radius up to 100 m may cause a minor degradation of the Ka- band connection.
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Site preparation placed inside the radar beam, configure the radar to have a blanking zone to avoid transmission towards the antenna. CAUTION! The ADU must never be installed closer to a radar than “d min.” - even if experiments show that interference free operation can be obtained at shorter distances than “d min.”...
Site preparation 3.2.8 Condensation, water intrusion and deposits In some weather conditions there may occur condensation inside the radome. The drain tube is designed to lead any water away from inside the radome. Observe the following guidelines for condensation and water intrusion: 1.
Installation of the ADU Installation of the ADU The following sections describe the installation and grounding of the ACU. The ADU is shipped fully assembled. You have to install it on the mast and attach the ADU cable. WARNING! Use a strong webbed sling with a belt to lift the ADU without damaging the radome.
Installation of the ADU 3.3.1 To install the ADU Prerequisites • Check for potential interference, read more in Interference from radar, GPS and other transmitters on page 3-13. • Install the ADU at a location where vibrations are limited to a minimum. •...
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Installation of the ADU 8. Remove the 4 lifting brackets. For safekeeping fasten the lifting brackets inside the bottom of the radome. Figure 3-17: Mounting the ADU on the mast flange 9. Put the coaxial ADU cable through the protection plate as shown in the following figure and connect the N connector of the ADU cable to the ADU.
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Installation of the ADU 10. Select a suitable size for the cable gland: 16—20 mm diameter or 19–23 mm diameter. See also N-connector interface on the ADU on page A-7 for a more detailed drawing how to connect the N-connector on the ADU. Protection plate N connector Figure 3-18: Connecting the ADU cable...
Installation of the ADU 3.3.2 To open and remove the service hatch Through the service hatch you can access the antenna modules. You can remove the hatch for better mobility when servicing the antenna. Do as follows to open and remove the service hatch: 1.
Installation of the ADU 3.3.3 To ground the ADU The ADU must be grounded using the mounting bolts. To ground the ADU do as follows: 1. Clean the metal underneath the head of at least one bolt of insulating protective coating and use a serrated washer to obtain a good ground connection 2.
Installation of the ADU 3.3.4 Alternative ADU cable The allowed RF loss in the antenna cable must be maximum 20 dB RF loss @ 1950 MHz and maximum 35 dB RF loss @ 4450 MHz. You can verify the cable attenuation margin with the cable calibration, see Cable calibration on page 6-10 for more details.
Installation of the ACU Installation of the ACU The following sections describe the installation and grounding of the ACU. 3.4.1 To install the ACU A cable relief bracket is already mounted when receiving the ACU. The cable relief is a simple system to secure cables with cable strips.
Installation of the modem Installation of the modem See the documentation of the iDirect X7 Modem. To connect the ADU, ACU and modem The following figure shows how to connect the ADU, ACU and the modem. Service port for control PC Figure 3-23: Connection between ADU, ACU and modem 1.
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To connect the ADU, ACU and modem 3-26 Chapter 3: Installation 98-146706-A...
Chapter 4 Interfaces This chapter has in the following section: • Interfaces of the ACU Interfaces of the ACU 4.1.1 LEDs, display, keypad and connectors The following figure shows the LEDs, display and the keypad of the ACU. For an explanation of the texts in the display see ACU display and keypad on page 6-38.
Interfaces of the ACU DC input: Female plug (Weidmuller, Part number 1930050000) for wires up to AWG10/6 mm (included in the delivery). Outline (on the ACU) Pin function Wire color Left Vin+ Right Vin- Black Table 4-1: DC Input plug, outline and pin assignment 1.
Interfaces of the ACU 4.1.4 Rx In and Tx Out connectors The ACU has an Rx Out and a Tx In connector. Use these connectors to connect the ACU to the modem. Outline (on the ACU) Pin number Pin function Inner conductor: reference clock, Rx/Tx Outer conductor: GND (Shield)
LAN connector of the ACU for system control. 4. Use Port 4 (network 3) to connect the SAILOR 900 Ka to the vessel’s LAN For more details about the LAN networks see To configure the LAN network on page 6-24.
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Interfaces of the ACU Chapter 4: Interfaces 98-146706-A...
Chapter 5 Power and startup This chapter has the following sections: • Power source • Power cable • Power up Power source The ACU is powered with DC power. There are different options for the power supply: • The 24 VDC ship supply provides power for the ACU. •...
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Power cable Example: 1 A and 50 mV. Source impedance: 50 mV/1 Amp = 50 mOhm. Figure 5-1: Measuring the ship source impedance If the total impedance is higher than the limits stated in Note section , the terminal may become unstable and start to on/off oscillate.
• READY This may take some time (up to a couple of minutes). 3. The SAILOR 900 Ka is ready to be calibrated (for first time power up) or receive data from the modem (when in normal operation). The LEDs Power and Fail/Pass are steady green, the LED Logon is off. For further information on status indicators see Status signalling with LEDs and status messages on page 8-8.
• POINTING ANTENNA • ACQUIRING SIGNAL • TRACKING 5.3.4 SAILOR 900 Ka operational When the display shows TRACKING. MDM: NETOK and the LED Logon is steady green the system is operational. Figure 5-3: ACU display, system operational Chapter 5: Power and startup...
Overview Use the built-in web interface (installation of software is not necessary) of the SAILOR 900 Ka ACU to make a full configuration of the SAILOR 900 Ka. You can use a standard Internet browser. For quick start instructions see Calibration on page 6-3.
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Introduction to the built-in web interface Figure 6-1: LAN 3 connector used for configuring the SAILOR 900 Ka If you want to use another LAN port to access the web interface you must configure it according to your network requirements. See To configure the LAN network on page 6- 24 for more information.
Service profile to be used for the azimuth calibration. A cable calibration is required in order to record the cable characteristics of the antenna cable which is used in the SAILOR 900 Ka fixed gain feature. See Fixed TX IF principle on page 6- 13 for more information.
Calibration Figure 6-3: Service profile for calibration 6. Enter the data for the satellite that you want to use as a calibration reference. Note the following calibration requirements: Elevation angle: 5 – 70 degrees. Not allowed for calibration: Inclined orbit. Satellite identifier: GSC, NID, Orbital position (DVB-S, DVB-S2) Satellite Position Frequency Satellite identifier...
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Calibration Figure 6-4: Web interface: SERVICE, Calibration (example) If you do not want to enter the satellite data on the Note calibration page you can select a dedicated satellite service profile for calibration and select it. For information how to set up a service profile see 6.2.1.
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Calibration Heading input Description External Heading input from the vessel’s gyro compass (default). If there is no heading input due to failure, alarms are raised and the antenna continues in gyro-free mode. When heading input is available again and a new acquisition is made, alarms are cleared. See also About operation in gyro-free mode on page 6-12.
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Calibration 3. The antenna checks each stored position for up to 10 seconds. If RX lock is detected for more than 20% of the time, the antenna goes to Tracking. With heading input or fixed heading and Inclined Orbit Satellite 1.
Calibration Inclination Activity 0° 1° 2° 3° 4° Validate result 10 - 30 s 10 - 30 s 10 - 30 s 10 - 30 s 10 - 30 s (10 s per result) Max. total time 25 - 45 s 30 - 50 s 35 - 55 s 45 - 65 s...
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Calibration 3. Type in its tracking frequency. 4. Select Satellite identifier: GSC, NID, Orbital position (DVB-S, DVB-S2) 5. Click Start and wait typically 5 minutes for the azimuth calibration to finish. A progress bar is shown during calibration and a message is displayed when the calibration has completed.
Calibration Error code Explanation The antenna could not point with sufficient precision. Check that the antenna is mounted in a stable way. Other possible causes might be electrical or mechanical faults. No signal received. Check that there is free line of sight. Try again or try with another satellite.
Calibration 6.2.5 Manual One Touch Commissioning (BUC calibration) When the modem starts up for the first time it will automatically register with the BUC and perform P1dB compression and thereafter register with the network. During the P1dB compression the antenna will point away from the satellite and the ACU will show BUC calibration on the DASHBOARD and the ACU display.
Calibration 4. Type the user name admin (default) and the password iDirect (default). Figure 6-10: Unified web interface of the Core Module 5. In the menu Commissioning click One Touch Commissioning. 6. Click Start. Once commissioning is completed the antenna will search for the I5 satellite with the highest elevation.
Fixed TX IF principle The SAILOR 900 Ka uses a TX IF gain concept. After calibration it provides a fixed average gain from the TX-port of the ACU to the input of the BUC. Advantages of the fixed TX IF gain principle are: •...
Configuration with the web interface Configuration with the web interface 6.3.1 Overview and dashboard Topics in the web interface Use the site map to get an overview over the existing menus, submenus and topics. You can click on each menu in the site map to go directly to the page or display the respective submenu.
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Configuration with the web interface Figure 6-12: Web interface: DASHBOARD 1. The navigation pane holds the main menu. Clicking an item in the menu opens a submenu in the navigation pane or a new page in the contents section. 2. The signal status field shows the tracking signal strength of the antenna. The signal strength can vary during operation, depending on the current position relative to the satellite.
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Information fields on the Dashboard DASHBOARD Description System status Current status of the SAILOR 900 Ka Examples: Not ready (waiting for input from GNSS, e.g. GPS) Ready (waiting for data from the modem or no satellite profile selected) Pointing antenna (locating the satellite)
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Current RF tracking frequency frequency ACU part name, Part names, serial numbers for ACU and ADU, software version of ADU part name, the SAILOR 900 Ka. ACU serial number, ADU serial number, Software version Table 6-7: Web interface, DASHBOARD, first section (Continued) a.
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Description BUC TX On or Off. Shows if the SAILOR 900 Ka has enabled the BUC or not. It is the same TX ON/TX OFF as shown in the display of the ACU, see ACU display and keypad on page 6-38.
Satellite profiles and VSAT modem profiles Satellite profiles and VSAT modem profiles 6.4.1 Satellite profiles A satellite profile with the modem is already set up at the factory. You may add a satellite profile with the generic modem for troubleshooting purposes. This is done on the page Satellite profiles.
Satellite profiles and VSAT modem profiles 6.4.2 VSAT modem profiles On the page VSAT modem profiles you create, edit or delete VSAT modem profiles. You must add at least one VSAT modem profile. Figure 6-14: Web interface: SETTINGS, VSAT modem profiles (example) A VSAT modem profile contains all VSAT modem settings that are necessary for a successful connection to the satellite.
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Satellite profiles and VSAT modem profiles Figure 6-16: Satellite profile with generic modem 98-146706-A Chapter 6: Configuration 6-21...
Satellite profiles and VSAT modem profiles 6.4.3 To set up blocking zones (RX and TX) You can define blocking zones, i.e. NO TX and RX zones, enter azimuth values and elevation angles for each blocking zone. To enable a blocking zone you must select Active. Figure 6-17: Web interface: SETTINGS, Blocking zones —...
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Satellite profiles and VSAT modem profiles 3. Enter start and stop azimuth value in degrees for the blocking zone. Values allowed: 0 to 360 degrees. Enter clockwise. Figure 6-18: Blocking zone, example: 315 - 45 degrees Figure 6-19: Blocking zone, example: 45 - 315 degrees 4.
If any ports of the SAILOR 900 Ka are exposed to the Internet you must change the default passwords as anyone with access and malicious intent can render the SAILOR 900 Ka inoperable.
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Satellite profiles and VSAT modem profiles Figure 6-20: Web interface: SETTINGS, Network (default settings) Make sure that the networks do not use IP address ranges that overlap. Important Make the necessary changes on this page and click Apply. 98-146706-A Chapter 6: Configuration 6-25...
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Satellite profiles and VSAT modem profiles Sections Preferred use NETWORK Host The host name is used for identifying the ACU in local networks and in name e-mail reports. The default host name is acu. You can change the name. Letters (a-z), digits (0-9) and hyphen (-) are allowed as legal characters. Note: The host name must start with a letter.
Satellite profiles and VSAT modem profiles The default gateway can be set as a static IP address. Then set the default gateway source to static and enter the IP address of the default gateway. To remove the default gateway set it to 0.0.0.0. Alternatively, if your DHCP server is able to provide a default gateway address and you have selected DHCP client above, then select the same LAN as your default gateway source.
6.4.6 To send statistics reports SAILOR 900 Ka can send a statistics report at fixed intervals through an external Internet connection. This report contains historical information from the SAILOR 900 Ka up to 1 month. It is sent as a zipped attachment to an e-mail address. The file format is a comma- separated value file (csv).
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ACU serial number ADU SN ADU serial number SW ver. Software version System type SAILOR 900 Ka Table 6-12: Statistics report, header record Parameter recorded Description UTC. (s) UTC in seconds and date format for the data set. UTC (YYYY-MM-DD hh:mm) RSSI.Av...
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Satellite profiles and VSAT modem profiles Parameter recorded Description Carrier rf.rx (GHz) Rx frequency of carrier for this record. Carrier rf.tx (GHz) Tx frequency of carrier for this record. Pol.rx Current Rx and Tx polarisation modes Pol.tx Rx Lock (%) Rx locked and logon time, in percent, for the sampling Logon (%) interval.
Satellite profiles and VSAT modem profiles Figure 6-24: Statistics report (example) 6.4.7 To send a diagnostics report You can send automatically generated diagnostic reports at fixed intervals. The diagnostic report contains information from the ADU and ACU that are relevant for the service personnel during troubleshooting.
Satellite profiles and VSAT modem profiles 6.4.8 Upload For uploading new software to the SAILOR 900 Ka see Software update on page 8-5. 6.4.9 Administration In this section of the web interface you can configure the following administrative settings: • To access the administration settings (user name, password) •...
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Satellite profiles and VSAT modem profiles To change the administrator password Do as follows: 1. After entering the administrator user name and password in the ADMINISTRATION page, locate the section Change administrator logon. Figure 6-26: Web interface: Administration, change administrator logon and password 2.
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2. Click Logoff. To set up user permissions (guest login) You can manage user access to certain functions of the SAILOR 900 Ka system. You can allow or deny users that are not administrators access to certain functions and make these pages read-only.
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Satellite profiles and VSAT modem profiles 2. For each item under ALLOW USERS TO: select • Yes to allow access • No to block access to the settings. Then the pages are read-only, changes cannot be made by non-administrator users. Item Description Change network...
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To import and export a system configuration If you need to reuse a configuration in another SAILOR 900 Ka system, you can save the current configuration to a file, which can then be loaded into another SAILOR 900 Ka. You can also use this feature as backup.
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Satellite profiles and VSAT modem profiles • Azimuth adjustment • Network setup • User permissions • ACU display: brightness setting To reset to factory default settings, do as follows: 1. From the left navigation pane, select ADMINISTRATION > Factory default. Figure 6-30: Web interface: ADMINISTRATION >...
Signal strength Figure 6-31: Display and keypad of the ACU (example) 1. Current status of the SAILOR 900 Ka: NOT READY (Waiting for input from GNSS, e.g. GPS) READY (no satellite profile selected)
Keypad and menus of the ACU <Extern mute> = [X,x] <Modem TX> = [m,M] <ADU TX> = [a,A] <Tx pol>=[-,H,V,L,R] After 1 hour the display is dimmed to lowest intensity. Press any key to light up the display. 6.5.2 Navigating the menus Use the keypad to navigate the menus.
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Description menu MAIN View with current status of the SAILOR 900 Ka. Example when logged on to the satellite: This view is displayed after a time out of 10 minutes. Press any key (except left arrow) to enter the menu at MAIN.
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Current IP address for LAN 1 MASK 1 Current netmask for LAN 1 PORT 3 IP (LAN 3) Current IP address of the SAILOR 900 Ka web interface (default: http://192.168.0.1) Table 6-18: NETWORK menu of the ACU 98-146706-A Chapter 6: Configuration...
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Keypad and menus of the ACU NETWORK menu Description MASK 3 (LAN 3) Current netmask of the SAILOR 900 Ka web interface (default: 255.255.255.0) PORT 4 IP Current IP address for LAN 4 MASK 4 Current netmask for LAN 4...
Keypad and menus of the ACU Example: EVENT 1/4*: This is the first event out of a list of 4 and there has been a change in the list. EVENT 1/4 will always be shown, the * indicates that there has been a change.
SNMP is always enabled on all Ethernet interfaces. The SNMP community string is public. The SAILOR 900 Ka offers via SNMP most of the data that are available from the DASHBOARD web pages. Detailed documentation about supported OIDs can be found in the SAILOR 900 Ka MIB file.
Chapter 7 Installation check Now that you have installed the system, you can test it to verify it is ready for customer delivery. Follow the check lists below to test the system for proper operation. • Installation check list: Antenna •...
Installation check list: Antenna Installation check list: Antenna Step Task Further information Done Check that the antenna is free of obstructions. See Obstructions (ADU shadowing) on page 3-4. Make sure there is sufficient space for access See To install the ADU on page 3-18. through the service hatch.
Installation check list: ACU and modem, connectors and wiring Installation check list: ACU and modem, connectors and wiring Step Task Verification and further information Done Check that the ACU is grounded correctly, See To ground the ACU on page 3-24 using the mounting bolts and washers.
Installation check list: Functional test in harbor Installation check list: Functional test in harbor Step Task Further information Done Check that the antenna is The logon LED in the ACU display must be tracking the satellite steady green and the display must show: TRACKING.
Chapter 8 Service This chapter has the following sections: • To get support • Software update • Status signalling with LEDs and status messages • Removal and replacement of the ACU • Removal and replacement of ADU modules • Troubleshooting •...
To get support To get support If this manual does not provide the remedies to solve your problem, contact your service provider. 8.1.1 Help desk and diagnostic report During the installation you can enter the support contact for this installation. 1.
For a list of all events with description, error code (ID), explanation and remedy see List of ADU events on page C-2 and List of ACU events on page C-8. Self test You can start a self test of the SAILOR 900 Ka ADU and ACU. 1. Click Self test in the HELPDESK page. Self test 2.
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To get support Reset to factory defaults You can reset the SAILOR 900 Ka ADU and ACU to factory defaults. See To reset to factory default - ADU and ACU on page 6-36. Warning! Reset to factory default will delete all...
This is shown in the ACU display as ADU SW UPLOAD. To make a software update, do as follows: 1. Power up the SAILOR 900 Ka system, i.e. switch on the ACU. Wait until the SAILOR logo has disappeared from the ACU display.
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Software update Figure 8-3: Software update with the web interface 7. Click Browse... and locate the new software file. 8. Click Upload. Do not browse away from the upload page. This Important will terminate the upload process. Wait for the browser to reload automatically.
For details on error messages after a POST or a self test see Event list on page 8-3. Means of signalling The SAILOR 900 Ka provides various methods for signalling the system status. LEDs on the front panel of the ACU are used to signal: •...
Status signalling with LEDs and status messages 8.3.2 LEDs in the ACU The ACU has 3 LEDs: on the front panel: Power, Logon and Fail/Pass LED. Behaviour Description Power Steady green Power supply OK Steady red Power supply failure No power Logon Flashing Current status is displayed:...
Removal and replacement of the ACU Removal and replacement of the ACU There are no parts in the ACU that you can remove or replace. Contact your Cobham SATCOM service partner for further repair or replacement. 8-10 Chapter 8: Service...
Removal and replacement of ADU modules Removal and replacement of ADU modules All replacement of modules must be carried out by a Cobham SATCOM service partner. The figure below shows the modules and their position. Some modules are equipped with LEDs for status information and troubleshooting.
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Removal and replacement of ADU modules 4. Service switch. In switch-off position the Motor Driver modules (DDM/SMD), the BCM and the BUC are turned off for safe conditions during service and repair. The switch must be in on position for normal ADU operation. 5.
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Removal and replacement of ADU modules Figure 8-6: Above Deck Unit modules 2/2 16. Motor Driver Module for Azimuth (DDM/SMD). 17. Azimuth motor. 18. Azimuth encoder. 19. Rotary joint. 20. Feed horn. Before contacting your service partner check the LEDs on all modules (VIM, DDMs, PCM, PMM and ISM).
The ship must not move during the calibration procedure. Note The SAILOR 900 Ka has been tested at the factory and online on a live satellite link to calibrate the TX polarisation unit. You can fine-tune the TX polarization by doing a line up as described below.
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Troubleshooting 3. Go to the page SERVICE > Line up. As soon as the antenna is in tracking mode and points to the satellite, the text next to Status shows: Please wait. Improving tracking. This may take up to 2 minutes. Wait until the text shows: Ready for activation.
When finished, the saved value for TX polarisation is visible the next time the line up procedure is selected. To return units for repair Should your Cobham SATCOM product fail, please contact your dealer or installer, or the nearest Cobham SATCOM partner. You will find the partner details on www.cobham.com/satcom where you also find the Cobham SATCOM Self Service Center web-portal, which may help you solve the problem.
Appendix A Technical specifications This appendix has the following sections: • SAILOR 900 Ka system components • Outline drawings • X7 Modem BUC & Console to ACU cable SAILOR 900 Ka system components A.1.1 General specifications Item Specification Frequency band Ka-Band 19.2 to 20.2 GHz...
SAILOR 900 Ka system components A.1.2 Item Specification antenna Antenna type, pedestal 3-axis (plus skew) stabilised tracking with integrated GPS Antenna type, reflector system Reflector/sub-reflector, ring focus Transmit Gain 47.5 dBi typ. @ 29.5 GHz (excluding radome) Receive Gain 44.0 dBi typ. @ 19.7 GHz (excluding radome) 20.1 dB/K typ.
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SAILOR 900 Ka system components Item Specification Wind resistance Operational: 80 kt. Survival: 110 kt. Survival: 25 mm (1 inch) Solar radiation 1120 W/m to MIL-STD-810F 505.4 Compass safe distance 100 cm to EN 60945 Maintenance, scheduled None (T >10°C)
SAILOR 900 Ka system components A.1.3 Item Specification Dimensions, rack mount 1 U, 19 inch 4.4 x 48 x 33 cm (1.75 x 19 x 13 inch) H x W x D Weight 4.5 kg (10 lbs) Ambient temperature Operational: -25°C to +55°C Storage: -40°C to +85°C...
Outline drawings A.2.3 N-connector interface on the ADU Figure A-3: N-Connector interface on the ADU 98-146706-A Appendix A: Technical specifications...
• Jumper cable for grounding Why is a ground connection required? You must grounding the SAILOR 900 Ka system for at least two reasons: • Safety: Lightning protection of persons and equipment. • Protection: ESD (ElectroStatic Discharge) protection of equipment.
Recommendations Recommendations B.2.1 To ground the ACU To ground the ACU do as follows: 1. Ground the ACU to the ship/hull. For this purpose you may use a short ADU cable and a grounding kit. 2. Further, the ACU must be grounded at its grounding stud in order to ensure proper grounding if the short ADU cable is disconnected.
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Recommendations 2. Run the foil past the place where the short ADU cable is to be grounded and mount a grounding kit on top of the foil. For details on the jumper cable see Jumper cable for grounding on page B-14. Jumper cable Cable to ADU Figure B-1: Extending the ground plane...
Alternative ground for steel hulls B.2.2 To ground the ADU To ground the ADU do as follows: 1. Ground the ADU to the ship/hull via one or more of its mounting bolts. 2. Make sure to remove painting, dirt, grease etc. at the mounting holes in order to make good electrical contact to the hull.
Alternative ground for steel hulls 3. Establish the ground connection either at the hull (recommended) or at a dedicated RF ground if available (alternative). However, bear in mind that the ADU ground Important connection must be made at the same electrical ground potential as the ACU (see To ground the ADU on page B-5).
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Alternative ground for steel hulls Figure B-3: Grounding at a dedicated RF ground (alternative) Appendix B: Ground and RF protection 98-146706-A...
Alternative ground for aluminum hulls Alternative ground for aluminum hulls The following guidelines assume a two-wire, isolated grounding arrangement; that is no part of the circuit, in particular the battery negative, is connected to any ground potential or equipment. B.4.1 To ground the ACU To ground the ACU do as follows: 1.
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Alternative ground for aluminum hulls 3. Route the ground cable parallel and in close proximity to the shielded coax cable hence connecting the ADU to the ACU Grounding kit. Use a heavy gauge wire with tinned strands (min. 6 mm ) for this purpose.
Alternative ground for fibre glass hulls Alternative ground for fibre glass hulls B.5.1 To ground the ACU To ground the ACU do as follows: 1. Preferably ground the ACU with the short ADU cable and a grounding kit (available from Thrane &...
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Alternative ground for fibre glass hulls Figure B-5: Alternative grounding for fibreglass hulls B-10 Appendix B: Ground and RF protection 98-146706-A...
Separate ground cable Separate ground cable B.6.1 To construct a ground cable When dealing with electrical installations in a marine environment, all wiring must be done with double insulated, tinned strands, high quality and if exposed also UV resistant cables. This shall also apply to the separate ground cable mentioned in the previous paragraphs.
Separate ground cable B.6.2 Ground cable - connection To mount the ground cable do as follows: 1. Mount the ground cable close to and parallel to the shielded coax cable thus minimizing ground loop problems. If possible, route the coax cable and the ground cable in metal conduits bonded to the hull or within a mast (depending on the actual installation).
RF interference Interference induced from nearby high-power RF transmitters might cause system failures and in extreme cases permanent damage to the SAILOR 900 Ka equipment. If there are problems with interference from HF transmitters, do as follows: 1. Mount ferrite clamps on the coax cable in order to provide suppression of induced RF.
• CM (Continuous Monitoring) – automatically performed while the system is in operation. When the SAILOR 900 Ka detects an event that requires your action, it issues an event message and the red Fail/Pass LED in the LED panel of the ACU is lit. As long as an event is active, it is shown in the ACU display, the Control Panel and the web interface (in HELPDESK >...
List of ADU events List of ADU events Error code Unit Severity Description Explanation (ID) 0A001-0 Antenna ERROR Production data Production data is invalid. 0A002-0 Antenna ERROR XIM internal Antenna configuration data stored in the PCM module is invalid. 0A003-0 Antenna ERROR XIM external Antenna configuration data stored in the VIM/TIM module is invalid.
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A018-0 Antenna ERROR ISM ABS device Cannot initialise the ISM Info: 0x00000000: Device not found (possible cabling problem) 0x000cbbaa: Device internal error (replace device) aa=status, bb=state, c=calibration data error. 0A019-0 Antenna ERROR PMM ABS device Cannot initialise the PMM.
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A02B-0 Antenna ERROR ABS software The ABS software version in the antenna is too version old to match the hardware requirements. Upgrade the software. 0A02D-0 Antenna ERROR BUC reference The BUC reference switches do not work.
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A043-0 Antenna WARNING LNB voltage low The voltage for the LNB is too low probably caused by a malfunctioning VIM/TIM or LNB. 0A044-0 Antenna WARNING LNB voltage high The voltage for the LNB is too high probably caused by a malfunctioning VIM/TIM.
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A053-0 Antenna ERROR Communication error between PCM and ISM. communication Check SUB-D connectors and cables. 0A054-0 Antenna ERROR Communication error between PCM and PMM. communication Check SUB-D connectors and cables. 0A055-0 Antenna WARNING Azi DDM warning The azimuth motor controller has temporarily observed an unusual situation with regards to...
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List of ADU events Error code Unit Severity Description Explanation (ID) 0A05A-0 Antenna WARNING Xel cal. limits Cross-elevation axis calibration result check limits exceeded. Pointing performance may be degraded. Info: See 0A059-0. 0A05B-0 Antenna WARNING Ele cal. limits Elevation axis calibration result check limits exceeded.
List of ACU events List of ACU events Error code Severity Description Explanation (ID) 08060-0 ADM WARNING Antenna modem ACU/Antenna communication error detected (framing and parity). If the situation is persistent, check if cable specifications comply (length and attenuation). 08063-0 ADM ERROR Antenna connection The ACU has lost connection with the antenna.
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List of ACU events Error code Severity Description Explanation (ID) 0806F-0 ADM WARNING ROSS synchronization The ACU has become out of sync with the ROSS device, most likely because the ACU has been replaced, or the ROSS satellite profile is new. A manual (forced) handoff sequence must be initiated from the ROSS, refer to the ROSS manual for the procedure.
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List of ACU events Error code Severity Description Explanation (ID) 0810B-0 ADM ERROR Antenna software Some error occurred during upload of software to version the antenna, which means that the antenna software version is not as expected. Either the software in the ACU, does not meet the minimum version required by the antenna, the software image in the ACU is corrupted or the upload procedure failed because of a communication...
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List of ACU events Error code Severity Description Explanation (ID) 08A01-0 ADM WARNING Core Module heater There is a problem with the Core Module heater. Check and replace if necessary. 08A02-0 ADM WARNING Core Module The Core Module temperature is out of range. It temperature may affect performance, and it will be shut down if the situation gets worse.
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List of ACU events C-12 Appendix C: System messages 98-146706-A...
Appendix D Command line interface Introduction After you have done the initial configuration and connected the SAILOR VSAT system to your network, you can use Telnet to configure the SAILOR VSAT system. You can also setup VSAT modem parameters. H:\>telnet 192.168.0.1 UCLI:/$ config current_list UCLI:/$ config activate acu login: admin...
Supported commands D.1.2 Help If you enter help directly at the prompt UCLI:/$ all available commands are listed. Additionally any command will take help as first argument and display detailed information of the specific command. D.1.3 Conventions The command description below uses the following special typography: Convention Description Information that is displayed on the screen.
Supported commands D.2.1 config Command Description Shows the sub commands available, including a short config description. config pending_list Shows the number of pending changes. config current_list Shows the values for the current satellite profile, antenna and some tracking information. Discards all pending changes. config discard Use this command to save and activate the pending config activate...
Supported commands D.2.4 exit Command Description Exits the connection to the SAILOR VSAT system. exit Table D-5: UCLI command: exit D.2.5 help Command Description Shows a list of commands available, including a short help description. help satellite Shows the sub commands and description for the command satellite.
Supported commands Command Description Shows the currently active VSAT modem model (selected in the modem model web interface). modem gps_fix Shows the current GPS position modem gps_lat Shows the latitude value of the current position. modem gps_lon Shows the longitude value of the current position. Table D-7: UCLI command: modem (Continued) D.2.7 satellite...
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Supported commands Command Description Shows or sets the current TX polarisation: satellite tx_pol • v (vertical) satellite tx_pol v • h (horizontal) • l (left) • r (right) Shows or sets the elevation referenced to earth satellite ele_cut_off where the SAILOR VSAT system must shut off for transmission.
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Supported commands Command Description Shows or sets the IF Rx frequency together with satellite rx_if_freq the LNB Lo frequency. • Ku band: satellite rx_if_freq IF frequency within 950 MHz – 2150 MHz. 1200.123 9.75 LNB Lo frequency within 9.6 GHz – 11.3 GHz. The SAILOR VSAT system supports any LNB Lo.
Command Description Shows the sub commands available, including a short status description. Shows the current status of the SAILOR 900 Ka. status system Shows the current values for all tracking parameters: status track_all • vessel heading • azimuth relative •...
Shows or sets the receiver bandwidth or mode, the way track mode the SAILOR 900 Ka tracks the satellite: • narrow (recommended, uses the built-in 300 kHz track mode dvb filter of the SAILOR 900 Ka) • rssi (uses the RSSI signal from the VSAT modem) •...
Supported commands D.2.11 zone Command Description Shows the sub commands, unit and zone description for the command zone. Sets the azimuth angles of the blocking zone zone <id> azimuth <start for one zone. angle> <end angle> • Valid zones: 0 to 7 •...
This appendix lists the approvals for SAILOR 900 Ka: • CE (R&TTE) CE (R&TTE) The SAILOR 900 Ka is CE certified (R&TTE directive) as stated in the “Declaration of Conformity with R&TTE Directive”, enclosed in copy on the next page. 98-146706-A...
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CE (R&TTE) Appendix E: Approvals 98-146706-A...
Glossary Glossary ADU Bus Slave Antenna Control Unit ACU Digital Module. A main processor board in the ACU. Antenna Module Bus Block Up Converter - The BUC can be thought of the “transmitter”, and its actions are effectively the direct opposite to the LNB. The BUC consists of the Up Converter and HPA. Conformité...
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Glossary FPGA Field Programmable Gate Array GNSS Global Navigation Satellite System, e.g. GPS. General Public License Global Positioning System. A system of satellites, computers, and receivers that is able to determine the latitude and longitude of a receiver on Earth by calculating the time difference for signals from different satellites to reach the receiver.
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Glossary Management Information Base Network IDentification NMEA National Marine Electronics Association (standard). A combined electrical and data specification for communication between marine electronic devices such as echo sounder, sonars, anemometer (wind speed and direction), gyrocompass, autopilot, GPS receivers and many other types of instruments. It has been defined by, and is controlled by, the U.S.-based National Marine Electronics Association.
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Glossary SNMP Simple Network Management Protocol. An Internet-standard protocol for managing devices on IP networks. It is used mostly in network management systems to monitor network-attached devices for conditions that warrant administrative attention. Secure Shell. A network protocol for secure data communication, remote shell services or command execution and other secure network services between two networked computers that it connects via a secure channel over an insecure network.