Emerson Rosemount 5400 Series Quick Start Manual
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Emerson Rosemount 5400 Series Quick Start Manual

Emerson Rosemount 5400 Series Quick Start Manual

Superior performance two-wire non-contacting radar level transmitter
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Download this manual See also: Reference Manual, Quick Start Manual
Quick Start Guide
00825-0100-4026, Rev GB
June 2016
™
Rosemount
5400 Series
Superior Performance Two-Wire
Non-Contacting Radar Level Transmitter

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Summary of Contents for Emerson Rosemount 5400 Series

  • Page 1 Quick Start Guide 00825-0100-4026, Rev GB June 2016 ™ Rosemount 5400 Series Superior Performance Two-Wire Non-Contacting Radar Level Transmitter...

  • Page 2: Table Of Contents

    Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical  shock. Make sure the main power to the Rosemount 5400 Series Transmitter is off and the lines to any other  external power source are disconnected or not powered while wiring the transmitter.

  • Page 3: Confirm System Readiness (4-20 Ma Only)

    Quick Start Guide June 2016 2.0 Confirm system readiness (4-20 mA only) 2.1 Confirm HART revision capability This transmitter can be configured for either HART Revision 5 or 7. If using HART-based control and asset management systems, confirm the HART capability of those systems prior to transmitter installation.

  • Page 4: Mount The Transmitter Head/Antenna

    June 2016 Quick Start Guide 3.0 Mount the transmitter head/antenna 3.1 Cone antenna with flange Step 1: Lower transmitter with antenna and flange into the nozzle Tighten bolts and nuts with sufficient torque for the flange and gasket choice. Gasket Step 2: Adjust display orientation (optional) Torque 30 Lbft (40 Nm)
  • Page 5 Quick Start Guide June 2016 3.2 Process seal antenna with flange Step 1: Place antenna on top of the nozzle and mount flange Step 2: Tighten bolts cross-wise For torque information, see table. Torque Process seal flange (Nm) (Lbft) 2 in., 150 lb. 2 in., 300 lb.
  • Page 6 June 2016 Quick Start Guide Step 3: Mount transmitter head and tighten nut Torque 30 Lbft (40 Nm) Step 4: Re-tighten flange bolts after 24 hours...
  • Page 7 Quick Start Guide June 2016 3.3 Rod antenna with threaded connection Step 1: Lower transmitter with antenna into the tank Tank connections with NPT threads require a sealant for pressure-tight joints. Step 2: Turn tank seal adapter until properly secured in the process connection Step 3: Adjust display orientation (optional) Torque...
  • Page 8 June 2016 Quick Start Guide 3.4 Rod antenna with flange Step 1: Lower transmitter with antenna and flange into the tank nozzle Gasket Step 2: Tighten bolts and nuts with sufficient torque for the flange and gasket choice Step 3: Adjust display orientation (optional) Torque 30 Lbft (40 Nm)
  • Page 9 Quick Start Guide June 2016 3.5 Tri Clamp tank connection Step 1: Lower transmitter with antenna into the tank Gasket Step 2: Fasten Tri Clamp to the tank with a clamp Step 3: Adjust display orientation (optional) Torque 30 Lbft (40 Nm)

  • Page 10: Bracket Mounting

    June 2016 Quick Start Guide 3.6 Bracket mounting Step 1: Mount bracket to the pipe/wall On pipe Horizontal pipe Vertical pipe On wall Use screws suitable for the purpose. Step 2: Mount transmitter with antenna to the bracket...

  • Page 11: Connect The Wiring

    Quick Start Guide June 2016 4.0 Connect the wiring 4.1 Cable selection Use shielded twisted pair wiring (18-12 AWG). For the RS-485 bus, use shielded twisted pair wiring, preferably with an impedance of 120  (typically 24 AWG). 4.2 Cable gland/conduit For explosion-proof/ flameproof installations, only use cable glands or conduit entry devices certified explosion-proof or flameproof.
  • Page 12 June 2016 Quick Start Guide Step 4: Pull the cable through cable gland/conduit Adapters are required if M20 glands are used. Step 5: Connect the cable wires See the wiring diagrams on page 15 to 18. Step 6: Ensure proper grounding Make sure grounding is done (including IS ground inside Terminal compartment) according to Hazardous Locations Certifications, national and local electrical codes.
  • Page 13 Quick Start Guide June 2016 Signal cable shield grounding Make sure the instrument cable shield is: trimmed close and insulated from touching the transmitter housing.  continuously connected throughout the segment.  connected to a good earth ground at the power supply end. ...
  • Page 14 June 2016 Quick Start Guide Step 8: Tighten cable glands Apply PTFE tape or other sealant to the threads. Note Make sure to arrange the wiring with a drip loop. Step 9: Mount the cover Make sure it is fully engaged to meet Explosion-proof requirements. Step 10: Lock the cover with the locking screw Required for ATEX, IECEx, NEPSI, INMETRO, and TIIS installations only.

  • Page 15: Hart Communication

    A. Field Communicator B. Approved IS barrier (for Intrinsically Safe installations only) C. HART modem D. Current meter E. Load resistance (≥250  F. Power supply Note Rosemount 5400 Series Transmitters with Flameproof/Explosion-proof output have a built-in barrier; no external barrier needed.
  • Page 16 June 2016 Quick Start Guide Load limitations For HART communication, a minimum load resistance of 250  is required. For maximum load resistance, see Figure Figure 4. Maximum Loop Resistance Intrinsically safe installations R( 1400 1200 1000 Operating region Non-hazardous and Non-sparking/energy limited installations R(...
  • Page 17 Figure 5. Wiring Diagram A. Field Communicator B. Approved IS barrier (for Intrinsically Safe installations only) C. F Fieldbus modem OUNDATION D. Power supply Note Rosemount 5400 Series Transmitters with Flameproof/Explosion-proof output have a built-in barrier; no external barrier needed.

  • Page 18: Power Consumption

    If it is the last transmitter on the bus,  connect the 120  termination resistor. HART - HART + Power supply 120  120  RS-485 Bus Note Rosemount 5400 Series Transmitters with Flameproof/Explosion-proof output have a built-in barrier; no external barrier needed.

  • Page 19: Configure

    Quick Start Guide June 2016 5.0 Configure Basic configuration can easily be done either with Rosemount Radar Master, a ™ ™ Field Communicator, the AMS Suite, DeltaV , DTM, or any other DD (Device Description) or DTM compatible host system. For advanced configuration features, Rosemount Radar Master (RRM) is recommended.
  • Page 20 June 2016 Quick Start Guide Field Communicator 1. Turn on the Field Communicator. 2. From the Main menu, tap the HART or Fieldbus symbol. The Field Communicator now connects to the device. Step 2: Configure device HART Device Revision 2 1.

  • Page 21: Safety Instrumented Systems (4-20 Ma Only)

    Quick Start Guide June 2016 6.0 Safety Instrumented Systems (4-20 mA only) For Safety Certified installations, refer to the Rosemount 5400 Series Reference Manual. 7.0 Product Certifications Rev 3.0 7.1 European Directive Information A copy of the EU Declaration of Conformity can be found at the end of the Quick Start Guide.
  • Page 22 June 2016 Quick Start Guide 7.5 USA E5 Explosionproof (XP), Dust-Ignitionproof (DIP) Certificate: FM 3020497 Standards: FM Class 3600 – 2011; FM Class 3610 – 2010; FM Class 3611 – 2004; FM Class 3615 – 2006; FM Class 3810 – 2005; ANSI/ISA 60079-0 – 2013; ANSI/ISA 60079-11 –...
  • Page 23 Quick Start Guide June 2016 2. WARNING – The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction. Care must be taken into account during installation and use to prevent impact or friction. 17.5 V 380 mA 5.32 W...
  • Page 24 June 2016 Quick Start Guide Special Conditions for Safe Use (X): 1. The intrinsically safe circuits do not withstand the 500V AB test as specified in EN 60079-11:2012 clause 6.4.13. 2. Potential ignition hazards by impact or friction need to be considered according to EN 60079-0:2012 clause 8.3 (for EPL Ga and EPG Gb), when the transmitter enclosure and antennas exposed to the exterior atmosphere of the tank, is made with light metals containing aluminium or titanium.
  • Page 25 Quick Start Guide June 2016 4. Parts of the rod-antennas, for type 5400 are non-conducting material covering metal surfaces. The area of the non-conducting part exceeds the maximum permissible areas for Group III according to EN 60079-0 .2012 clause 7.4:3 Therefore, when the antenna is used in a potentially explosive atmosphere group III, EPL Da, appropriate measures must be taken to prevent electrostatic discharge.
  • Page 26 June 2016 Quick Start Guide 6. 1/2” NPT threads need to e sealed for dust and water ingress protection, IP 66, IP 67 or “Ex t”, EPL Da or Db is required. 17.5 V 380 mA 5.32 W 4.95 nF <1 μH FISCO parameters N1 ATEX Type N...
  • Page 27 Quick Start Guide June 2016 4. Parts of the rod-antennas, for type 5400 are non-conducting material covering metal surfaces. The area of the non-conducting part exceeds the maximum permissible areas for Group III according to EN 60079-0 .2012 clause 7.4:3 Therefore, when the antenna is used in a potentially explosive atmosphere group III, EPL Da, appropriate measures must be taken to prevent electrostatic discharge.
  • Page 28 June 2016 Quick Start Guide IG IECEx FISCO Certificate: IECEx NEM 06.0001X Standards: IEC 60079-0:2011, IEC 60079-1:2014-06, IEC 60079-11:2011; IEC 60079-26:2014, IEC 60079-31:2013 Markings: Ex ia IIC T4 Ga (-50°C Ta  +60°C) Ex ib IIC T4 Ga/Gb (-50°C  Ta  +60°C) Ex ia IIIC T69°C/79°C Da (-50°C ...
  • Page 29 Quick Start Guide June 2016 42.4 V 23 mA 7.25 nF Negligible Safety parameters HART 32 V 21 mA 0.7 W 4.95 nF Negligible Safety parameters Fieldbus 7.9 Brazil E2 INMETRO Flameproof Certificate: NCC 11.2256 X Standards: ABNT NBR IEC 60079-0:2013, ABNT NBR IEC 60079-1:2009 + Errata 1:2011, ABNT NBR IEC 60079-11:2009, ABNT NBR IEC 60079-26:2008 + Errata 1:2009, ABNT NBR IEC 60079-27:2010, ABNT NBR IEC 60079-31:2011 Markings: Ex d ia IIC T4 Ga/Gb (- 40°C ...
  • Page 30 June 2016 Quick Start Guide Markings: Ex d ia IIC T4 Ga/Gb Ex tD A20 IP66/67 T69°C / T79°C Special Conditions for Safe Use (X): 1. See certificate for special conditions. I3 China Intrinsic Safety Certificate: GYJ16.1094X Standards: GB3836.1/2/4/20-2010, GB12476.1/5-2013, GB12476.4-2010 Markings: Ex ia IIC T4 Ga Ex ib IIC T4 Ga/Gb Ex iaD 20 T69°C / T79°C...
  • Page 31 Quick Start Guide June 2016 7.11Technical Regulations Customs Union (EAC) EM Technical Regulations Customs Union (EAC) Flameproof Certificate: RU C-SE.AA87.B.00108 Markings: Ga/Gb Ex d ia IIC T4 X, (-40°C  Ta  +60°C/+70°C) Special Conditions for Safe Use (X): 1. See certificate for special conditions. IM Technical Regulations Customs Union (EAC) Intrinsic Safety Certificate: RU C-SE.AA87.B.00108 Markings: 0Ex ia IIC T4 Ga X, (-50°C ...
  • Page 32 June 2016 Quick Start Guide E4 Flameproof 5401 Fieldbus Cone Certificate: TC 20245 Markings: Ex d [ia] IIC T4 X Ex ia IIC T4 X Special Conditions for Safe Use (X): 1. See certificate for special conditions. E4 Flameproof 5402 Fieldbus Certificate: TC 20246 Markings: Ex d [ia] IIC T4 X Ex ia IIC T4 X...
  • Page 33 Quick Start Guide June 2016 Special Conditions for Safe Use (X): 1. See certificate for special conditions. 7.16Combinations KG Combination of E1, E5 and E6 KH Combination of IA, IE and IF KI Combination of I1, I5 and I6 7.17Additional Certifications SBS American Bureau of Shipping (ABS) Type Approval Certificate: 15-LD1345569-PDA Intended Use: Use on ABS Classed Vessels and Offshore Facilities in accordance with the...
  • Page 34 June 2016 Quick Start Guide GOST Russia Certificate: SE.C.29.010.A GOST Uzbekistan Certificate: 02.2977-14 China Pattern Approval Certificate: CPA 2012-L136 7.19Conduit plugs and adapters IECEx Flameproof and Increased Safety Certificate: IECEx FMG 13.0032X Standards: IEC60079-0:2011, IEC60079-1:2007, IEC60079-7:2006-2007 Markings: Ex de IIC Gb ATEX Flameproof and Increased Safety Certificate: FM13ATEX0076X Standards: EN60079-0:2012, EN60079-1:2007, IEC60079-7:2007...

  • Page 35: Eu Declaration Of Conformity

    Quick Start Guide June 2016 7.20 EU Declaration of Conformity Figure 7. Rosemount 5400 EU Declaration of Conformity EU Dec clarat tion of f Con formi No: 5400 Rosemount t Tank Rad dar AB Layoutväge en 1 S-435 33 M MÖLNLYCK Sweden declare...
  • Page 36 June 2016 Quick Start Guide Schedul No: 5400 C Directive e (2014/30 0/EU) EN 61326-1 :2013 ATEX X Directiv ve (2014/3 34/EU) Nemko 04A ATEX1073X Intrinsic Sa afety (Hart@ @ 4-20mA Equi ipment Grou up II, Categ ory 1G, Ex ia IIC T4 G Equi ipment Grou...
  • Page 37 Quick Start Guide June 2016 Schedul No: 5400 Nemko 10A ATEX1072 Type of pro otection N, Non-spark king (Hart@ @ 4-20mA): Equipment G Group II, C ategory 3G, , Ex nA IIC C T4 Gc Equipment G Group II, C ategory 3D, , Ex tc IIIC T79°...
  • Page 38 June 2016 Quick Start Guide Schedul No: 5400 ATEX X Notified d Body fo r EU Typ pe Examin nation Cer rtificates and Type e Exam mination C Certificate [Notified B Body Numbe er: 0470] Nemko AS P.O.Box 73 Blindern 0314 OSLO Norway ATEX...
  • Page 39 Quick Start Guide June 2016 List of Model Parts with China RoHS Concentration above MCVs 含 含 有 管控物 超 的部件型号列表 China RoHS Hazardous Substances / 有害物 Hexavalent Polybrominated Polybrominated Part Name Lead Mercury Cadmium Chromium biphenyls diphenyl ethers 部件名称 汞...
  • Page 40 Standard Terms and Conditions of Sale can be found at +65 6777 8211 www.Emerson.com/en-us/pages/Terms-of-Use.aspx +65 6777 0947 The Emerson logo is a trademark and service mark of Emerson Electric Co. Enquiries@AP.EmersonProcess.com AMS, DeltaV, Rosemount and Rosemount logotype are trademarks of Emerson Process Management.

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