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Brushless Screwdrivers for automated assembly machines
Screwdriver
●
BLF-2000
BLF-5000
BLF-7000
BLF-7000X
BLF-7025X
Screwdriver + Suction (Vacuum) Attachment
●
BLFQ Series
BLFR Series (For deeply recessed screws)
1-16-5 Akiyama, Matsudo City, Chiba Pref., Japan 270-2223
16A
Operation Manual
（As of November 2016）
Phone: 81-47-392-2001 FAX: 81-47-392-7773
Operation Manual No. ET-A049
Utilizing 100％ post-consumer
recycled paper pulp
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Table of Contents
Related Manuals for HIOS BLF-2000
Summary of Contents for HIOS BLF-2000
- Page 1 Brushless Screwdrivers for automated assembly machines Screwdriver ● BLF-2000 BLF-5000 BLF-7000 BLF-7000X BLF-7025X Screwdriver + Suction (Vacuum) Attachment ● BLFQ Series BLFR Series (For deeply recessed screws) Operation Manual （As of November 2016） 1-16-5 Akiyama, Matsudo City, Chiba Pref., Japan 270-2223 Phone: 81-47-392-2001 FAX: 81-47-392-7773...
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Page 2: Table Of Contents
Contents ■ Introduction ............................3 ■ Features ..............................3 ■ Cautions after introducing the screwdriver and the power supply ........4 ■ Cautions when installing the screwdriver ................. 4, 5 ■ Cautions when using a universal joint ..................5 ■ Precautions ............................6 ■... -
Page 3: Introduction
BLF-2000 BLF-5000 BLF-7000 series BLT-AY-61 BLT-AY-71 ■ Introduction Thank you for purchasing the BLF series, BLFQ series or BLFR series of the brushless screwdrivers for automatic operation. Before using, please make sure to read this instruction manual well and use the tools properly. -
Page 4: Cautions After Introducing The Screwdriver And The Power Supply
● The rotation speed is measured without load. Please note the rotation speed varies when the set value is 27 or more. The controlled torque values are measured with the combination of a HIOS Torque Meter HP-100 and a Fidaptor*. The values during your work are not always the same as the values in the table. -
Page 5: Cautions When Using A Universal Joint
● For the load in the direction to the axis of the screwdriver (thrust direction), design using a damper mechanism. * Dampers with simple shock absorbers are available from HIOS. Consider using them if appropriate. Product Name: BLF Damper Unit Part Number: BLF-DP (*Installation board is not included.) -
Page 6: Precautions
● Do not disassemble or modify the tools in any way, as doing so may cause malfunctions of the tools. Such malfunctions are not covered by the HIOS warranty and repairs may be refused. ● The operating environment for the screwdriver should be between 5̊C and 40̊C with relative humidity of 80% or less (there should be no possibility of condensation). -
Page 7: About Device Adjustment
２．Please confirm the attached bit is locked firmly. sert the bit. BLF-2000 uses the bit of HIOS H4 ( ∅ 4). · BLF-5000 and BLF-7000 use the bits of HIOS H5 ( ∅ 5). * Please use HIOS genuine bits. ∅4 or ∅5 ·... -
Page 8: About Torque Adjustment
２． Please rotate the torque control nut to reach the directly above position of the number. · Fixation method (BLF-2000 only) BLF-2000 has a fixation mechanism with double lock nuts. The position set with the Fixing nut is the configured torque setting value. -
Page 9: Names Of Main Components Of The Screwdrivers
■ Names of main components of the screwdrivers Torque Torque Adjustment nut Joint Shaft Flange Connector control scale (BLF-2000 adopts double lock nut Collar mechanism) About flange For BLF-2000 For BLF-5000 & 7000, 7000X, 7025X Combination table between the screwdrivers for automatic operation and the power supplies... -
Page 10: Specifications Of The Screwdrivers
3.0 - 4.0 Available screws (mm) Tapping screw 1.0 - 2.0 2.0 - 2.6 3.0 - 4.0 3.0 - 4.0 3.0 - 4.0 HIOS H5 and BLF series 1/4HEX 1/4HEX ∅ ∅ HIOS H4( 4） 5HEX (both can HIOS H5( 5）... -
Page 11: Output Torque Guide (Hi)
Torque scale Torque scale * BLF-2000 includes two Torque Adjustment springs. The silver spring is for high torque, while the black spring installed to the main body is for low torque. Please use the right spring according to your work. -
Page 12: Figure Of Installation Dimensions
■ Figure of installation dimensions ● BLF-2000 (H4) * The flange can be removed by rotating it counterclockwise. ● BLF-5000 (H5) * The flange can be removed by rotating it clockwise. ● BLF-7000 (H5) * The flange can be removed by rotating it clockwise. -
Page 13: Suction (Vacuum) Attachment Blfq Series
BLFQ-2000 18mm 60mm HIOS H4( ∅ 4) BLFQ2-SET With Hose (Hose size: Inner diameter ∅ 4 × BLFQ-5000 31mm 100mm HIOS H5( ∅ 5) BLFQ5-SET Outer diameter ∅7; BLFQ-7000 31mm 100mm HIOS H5( ∅ 5) BLFQ7-SET Length: 3.5m) * When you use BLFQ series, please attach the mouthpiece / bit / Suction Attachments in the table (optional parts). -
Page 14: Suction (Vacuum) Attachment Blfr Series
There is another special mouthpiece that does not touch work piece which prevents work piece from damaging. ・ Compared with the existing HIOS Mouthpiece, the ultimate vacuum of the BLFR Mouthpiece is higher which helps to reduce vacuum screw errors. -
Page 15: Blfr Accessories List
BLFR accessories list (Table 1) (1) Suction At- (2) Bit (screw type) Bit Holder ASSY tachment ASSY Model Order Order Code Length Diameter Order Code Length Bit drive Shape Code #1 RBP4140S 122.8 BLFR-5000 BLFR5-SA ＋ 40mm ∅ 4 BLFR5-3060 5HEX #2 RBP4240S #1 RBP4140S... -
Page 16: Identification Of The Blfr Mouthpiece Order Code
■ Identification of the BLFR Mouthpiece Order Code ＦＳ６０－８０Ｊ Material/Shape: J → POM / A → Aluminum / S → Stepped Mouthpiece Inner Diameter: e.g. 80 →φ 8.0 Type of Mouthpiece: 1 → Self-adjustable inner mouthpiece type 0 → Self-adjustable outer mouthpiece type Classifications of driver torque range: 6 (Only 6 is available at this moment) Spring: S →... - Page 17 ● Self-adjustable outer mouthpiece type Order Code: FS60-68J・FS60-68A as vacuuming a screw Φ6.8 Φ8 POM: FS60-68 Stepped: FS60-68A Order Code: FS60-80J as vacuuming a screw Φ8 Φ10 Adaptive screw size indications (Table 2) Screw Size M2.6 M3.0 M4.0 Screw Type Binding Truss...
- Page 18 ● Movements of the inner mouthpiece Sliding mouthpiece Vacuum starts. Mouthpiece spring Mouthpiece holder Sealing with a screw The sliding mouthpiece moves hori- Engagement with zontally to hold the screw head and vacuum keeps it straight. ● Movements of the outer mouthpiece Sliding mouthpiece Vacuum starts.
- Page 19 ● Variations Length of mouthpiece + holder 87.4 Standard (85L) 17.4 ・The standard total length of a mouthpiece and a holder is 85L. 32L, 56L, 60L, 95L and 125L are available as customized specifications. For deeper holes Mouthpiece spring 22.4 Mouthpiece holder Mouthpiece stopper Mouthpiece...
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Page 20: Exterior Dimensions Of The Suction Attachments
■ Exterior dimensions of the suction attachments ● BLFQ-2000 (Mouthpiece: F3 Length: 18mm as standard) ● For bit H4-60mm, dimension from tip of bit to flange is 79.1mm ● Dimension of *part depends on the actual length of bit. ● BLFQ-5000 (Mouthpiece: F6 Length: 31mm as standard) ●... - Page 21 ● Dimension of *part depends on the actual length of bit. ● BLFR-7000X ／ BLFR-7025X (installed FS60-68J) Tilt angle 45゜360゜rotation φ8 17.4 162.8 Unit: mm (Note:) These are not full-scale drawings. The drawings in dxf can be downloaded from HIOS website. - 21 -...
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Page 22: Vacuum Pump Vp-3
■ Vacuum Pump VP-3 ● To use the BLFQ and BLFR, Vacuum Pump VP-3 is required. Specifications of VP-3 Input on the primary side AC100V,120V or 220-240V ± 5% Power consumption 39 Ｗ The maximum vacuum - 350mm Hg Size 200 ×...