Related Manuals for HIOS DCD-40L
Summary of Contents for HIOS DCD-40L
- Page 1 Current-Controlled Screwdriver DCD-40L (115W) Instruction Manual ET-A070 19A HIOS Inc.
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Page 2: Introduction
■ Introduction This manual describes the touch panel operations and functions of the screwdriver. ■ Abbreviations and terminology The abbreviations and terminology used in this manual are defined in the table below. Abbreviation/terminology Definition SVC or controller SV-NET Controller SVD or driver SV-NET compatible driver Servo motor or motor AC servo motor... -
Page 3: Table Of Contents
6.1 Password input ................................13 ■ Screen display items (numeric input) ......................... 14 ■ Screen display items (buttons) ........................... 15 7. [HIOS] setting screen ................................16 7.1 Password input ................................17 ■ Screen display items (numeric input) ......................... 18 8. Operation parameters ................................. 20 ■... - Page 4 ■ I/O input signals ................................31 ■ I/O output signals ............................... 32 11.2 I/O input signal reception time table ..........................32 ■ I/O input signals ................................32 11.3 I/O input signal sequence ............................34 ■ Sequence of each input control signal ........................34 ■...
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Page 5: Startup Screen
Startup screen ■ 1. Startup screen The title screen is displayed when the touch panel first starts up. After a few moments, the main window is displayed. Fig.1-1 Title screen 5 / 52... -
Page 6: Main Screen
Main screen ■ 2. Main screen On the main screen, select the screen that you want to display. Touch a button to display the corresponding screen. Fig.2-1 Main screen If the external I/O is set to auto operation mode input, operation starts when the external I/O start signal is ON, even while the main window is displayed. -
Page 7: Program Preview] Screen
[Operate] screen ■ 3. [Program Preview] screen On the [Program Preview] screen, you can select the tightening operation pattern, load the saved parameters, and check the parameters. Fig.3-1 [Program Preview] screen (1/2) Fig.3-2 [Program Preview] screen (2/2) 3.1 Screen display items ■... -
Page 8: Screen Display Items (Numeric Values)
[Operate] screen ■ ■ Screen display items (numeric values) Numeric value Description display item Angle 1 Rotation angle setting for temporary tightening. The unit is ° (degrees). (Rotation angle 1) Angle 2 Rotation angle setting for loosening. The unit is ° (degrees). (Rotation angle 2) Angle 3 Rotation angle setting for additional tightening. -
Page 9: Operate] Screen
[Operate] screen ■ 4. [Operate] screen On the [Operate] screen, start the screw tightening operations using the parameters that have been set. Fig.4-1 [Operate] screen 4.1 Screen display items ■ Screen display items (buttons) When button is Screen display button Description enabled - In manual mode... -
Page 10: Screen Display Items (Numeric Values, Lamps)
[Operate] screen ■ ■ Screen display items (numeric values, lamps) Screen display item Description The currently selected channel No. and pattern No. are displayed. The start and finish status of the screw tightening operation is indicated. [Strt] (Start): Lights up while screw tightening operation is being performed. [Fin] (Finish): Lights up for 100 ms after screw tightening operation is complete. -
Page 11: Monitor Operate] Screen
[Monitor Operate] screen ■ 5. [Monitor Operate] screen On the [Monitor Operate] screen, start the screw tightening operations using the parameters that have been set. Various information about the motor can be checked. Fig.5-1 [Monitor Operate] screen 5.1 Screen display items ■... -
Page 12: Screen Display Items (Numeric Values)
[Monitor Operate] screen ■ ■ Screen display items (numeric values) Screen display Description item The currently selected channel No. and pattern No. are displayed. Rotation The motor rotation speed is displayed in units of rpm. (Rotation speed) Motor trq The motor torque is displayed in units of N.m. (Motor torque) Angle The current rotation angle is displayed in units of °... -
Page 13: Edit] Screen
[Edit] screen ■ 6. [Edit] screen Configure the various parameter settings that are necessary for the screw tightening operations. Configured settings can be saved or loaded for each channel No. and pattern No. Touch a numeric value input field to enter a value using the numeric keys. For details about each numeric value input field and each button, see the screen display item descriptions below. -
Page 14: Screen Display Items (Numeric Input)
[Edit] screen ■ 6.2 Screen display items ■ Screen display items (numeric input) Numeric input item Description Angle 1 Rotation angle setting for temporary tightening. The unit is ° (degrees). (Rotation angle 1) Angle 2 Rotation angle setting for loosening. The unit is ° (degrees). (Rotation angle 2) Angle 3 Rotation angle setting for additional tightening. -
Page 15: Screen Display Items (Buttons)
Open the screen for configuring special settings that apply to all operation patterns, and settings that are specific to the motor. Since the settings are normally configured by HIOS, a password is required in order to display the screen. [Next]/[Prev] Display the next or previous page of the [Edit] screen. -
Page 16: Hios] Setting Screen
Since the settings are normally configured by HIOS, a password is required in order to display the screen. Touch a numeric value input field to enter a value using the numeric keys. For details about each numeric value input field and each button, see the screen display item descriptions below. -
Page 17: Password Input
Touch the [ENT] button to log in with the password. When the correct password is entered, the [HIOS] setting screen is displayed. If the password is not correct, a warning message is displayed. If no password is entered for one minute, the main screen is automatically displayed again. -
Page 18: Screen Display Items (Numeric Input)
Operation parameters ■ 7.2 Screen display items ■ Screen display items (numeric input) Numeric input item Description 1st hold time w/rev Set the holding time for the first full tightening in operation patterns that (Holding time for first full tightening in include reverse rotation. - Page 19 Operation parameters ■ Motor Torque offset This setting specifies the required time, based on the angle and speed (Wait time for angle judgment in loosening of the driver's loosening operation. The unit is ms. operation) Reverse stand-by This is the setting range of the required time, calculated from the angle (Wait time for angle judgment in loosening and speed of the driver's loosening operation.
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Page 20: Operation Parameters
When saving is complete, the [特殊設定データ保存完了] (Finished saving special setting data) message window is displayed. [Next]/[Prev] Display the next or previous page of the [HIOS] setting screen. Return to the [Edit] screen. Set whether or not to use the torque-down filter. -
Page 21: Parameter Setting Range For Operation Patterns
Operation parameters ■ Rotation 2 Speed for full Speed for full Speed for full (Rotation speed 2: rpm) Speed for full tightening and tightening and tightening, tightening additional tightening loosening loosening, and additional tightening Trq 1 (Torque 1: N.m) Torque for temporary tightening Trq 2 (Torque 2: N.m) Torque for full tightening Trq 3 (Torque 3: N.m) - Page 22 Operation parameters ■ Trq 3 3.000 0.300 1.300 Torque for additional tightening (Torque 3: N.m) Cycle TM Specified time for full set of operations of each pattern (Cycle time: s) Hold TM Holding time after torque-up for full tightening and (Holding time: ms) additional tightening * See Chapter 15 "Holding time"...
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Page 23: Parameter Setting Range For Special Settings
Operation parameters ■ ■ Parameter setting range for special settings Parameter name Description Default value Min. value Max.value 1st hold time w/rev Holding time setting for the first full tightening in (Holding time for first full operation patterns that include reverse rotation tightening in operation * See Chapter 15 "Holding time"... - Page 24 Operation parameters ■ Reverse stand-by This is the setting range of the required time, (Wait time for angle judgment calculated from the angle and speed of the in loosening operation) driver's loosening operation. The unit is ms. This is the range for the angle judgment in Add angle range additional tightening.
- Page 25 Operation parameters ■ Pattern 3, Reverse torque – This setting specifies the torque for the reverse Full rotation, as negative torque relative to the full (Torque for pattern 3 tightening torque, to prevent excessive loosening operation - looseness in the screw when the loosening Negative percentage of full operation in pattern 3 is performed.
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Page 26: Operation Pattern Timing Charts
Operation timing charts ■ 9. Operation pattern timing charts This chapter describes the timing charts for each operation pattern. ■ Pattern 1 26 / 52... -
Page 27: Pattern 2
Operation timing charts ■ ■ Pattern 2 27 / 52... -
Page 28: Pattern 3
Operation timing charts ■ ■ Pattern 3 28 / 52... -
Page 29: Pattern 4
Operation timing charts ■ ■ Pattern 4 29 / 52... -
Page 30: Manual/Auto Mode
■ 10. Manual/auto mode In manual mode, the screw tightening operation starts when the [Start] button is touched, after selecting the rotation direction ([CW]/[CCW] (Clockwise)/(Counterclockwise)) for the channel No. and pattern No. on the [Program Preview] screen. In auto mode, the screw tightening operation starts when the [Start] switch is turned ON, after selecting the rotation direction ([CW]/[CCW] (Clockwise)/(Counterclockwise)) for the channel No. -
Page 31: Auto Mode
■ ■ Auto mode Start operation Touch panel Screwdriver External I/O switches Fig.8-3 Auto mode configuration 11. I/O 11.1 I/O allocation table ■ I/O input signals Signal Signal name Contact Input Description signal Start IN OFF→ON ON: Operation starts [Enabled in auto mode] OFF: FOR (clockwise), ON: REV FOR/REV switching IN Level... -
Page 32: I/O Output Signals
■ ■ I/O output signals Signal Signal name Contact Output Description signal OUT0 Start OUT OFF→ON ON: Operation has started OUT1 Finish OUT OFF→ON ON: Finish operation OUT2 FOR/REV OUT Level OFF: FOR (clockwise), ON: REV (counterclockwise) OUT3 Busy OUT Level OFF: Not operating, ON: Operating OUT4... - Page 33 ■ IN11 Return to 0 position IN Received only while shaft is stopped IN12 Alarm reset IN Received only while alarm occurs IN13 Emergency stop IN Always received IN14 Torque judgment display clear IN Always received IN15 Reverse IN Received only while shaft is stopped 33 / 52...
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Page 34: I/O Input Signal Sequence
■ 11.3 I/O input signal sequence ■ Sequence of each input control signal IN0 (Start IN) Start enable conditions: - When in auto mode - When CH No has been set - When alarm reset IN (IN 12) is OFF IN1 (FOR/REV switching IN) Switch enable condition: When in auto mode FOR (clockwise): Enables screw tightening direction, REV (counterclockwise): Enables screw loosening direction... -
Page 35: Output Status Signals
■ ■ Output status signals OUT0 (Start OUT) The status of the screw tightening operation is indicated. The indicator lights up while the screw tightening operation is being performed. OUT1 (Finish OUT) The status of the screw tightening operation is indicated. The indicator lights up for 100 ms after the screw tightening operation is complete. -
Page 36: I/O Input Timing Charts
■ 11.4 I/O input timing charts ■ Timing chart for normal operations when torque judgment is OK 36 / 52... -
Page 37: Timing Chart For Normal Operations When Torque Judgment Is Ng
■ ■ Timing chart for normal operations when torque judgment is NG 37 / 52... -
Page 38: Timing Chart When Emergency Stop Signal Is Input
■ ■ Timing chart when emergency stop signal is input 38 / 52... -
Page 39: Message Window
Message window ■ 12. Message window The message window is displayed when data loading or saving is complete, and for events such as the torque judgment after screw tightening. To close the message window, touch the top part of the window or turn ON the IN14 signal of the external I/O. ■... - Page 40 Message window ■ Fig.12-5 [Torque judgment NG, additional tightening angle judgment OK] message window (Pattern 2) Fig.12-6 [Torque judgment OK, additional tightening angle judgment NG] message window (Pattern 2) Fig.12-7 [Below additional tightening torque setting, additional tightening angle judgment OK] message window (Pattern 2) Fig.12-8 [Torque judgment OK, loosening angle judgment OK] message window (Pattern 3) Fig.12-9 [Torque judgment NG, loosening angle judgment OK] message window (Pattern 3) 40 / 52...
- Page 41 Message window ■ Fig.12-10 [Torque judgment OK, loosening angle judgment NG] message window (Pattern 3) Fig.12-11 [Torque judgment NG, loosening angle judgment OK] message window (Pattern 3) Fig.12-12 [Torque judgment OK, additional tightening angle judgment OK, loosening angle OK] message window (Pattern 4) Fig.12-13 [Torque judgment NG, additional tightening angle judgment OK, loosening angle OK] message window (Pattern 4) 41 / 52...
- Page 42 Message window ■ Fig.12-14 [Torque judgment OK, loosening angle judgment OK, additional tightening angle NG] message window (Pattern 4) Fig.12-15 [Torque judgment NG, additional tightening angle judgment OK, loosening angle OK] message window (Pattern 4) Fig.12-16 [Torque judgment OK, additional tightening angle judgment OK, loosening angle NG] message window (Pattern 4) Fig.12-17 [特殊設定データ保存完了] (Finished saving special setting data) message window 42 / 52...
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Page 43: Message List
Message window ■ ■ Message list Message Description Data loaded Finished loading the parameter settings. Data saved Finished saving the parameter settings. Finished saving the parameters of special settings. 特殊設定データ保存完了 (Finished saving special setting data) Torque OK The torque detection value is within the setting range. (Torque judgment OK) * The torque is not displayed if the judgment count is set to 0. -
Page 44: System Settings
System settings ■ 13. System settings On the touch panel VT3 system settings screen, you can change the password and set whether or not a sound is emitted when buttons are touched. In addition, the system settings screen can be used to monitor the device, by checking the total number of screw tightening OK judgments. -
Page 45: Button Touch Operations
The buttons do not respond unless they are touched for at least 0.5 second. The [Load], [Save], [Start], [Stop], [Error Reset], and [HIOS] buttons have an OFF delay of 0.5 second. When these buttons are pressed, other buttons do not respond for 0.5 second. -
Page 46: Holding Time
Holding time ■ 15. Holding time ■ Holding time setting The holding time setting range is from a minimum of 50 msec to a maximum of 500 msec. Each screw tightening judgment takes several msec, so when the number of judgments is increased, the actual torque ... -
Page 47: Detailed Pattern Diagrams
Detailed pattern diagrams ■ 16. Detailed pattern diagrams ■ Chattering judgment Details of chattering judgment 47 / 52... - Page 48 Detailed pattern diagrams ■ ■ Screw tightening judgment Details of screw tightening judgment ■ Torque-down filter Details of torque-down filter 48 / 52...
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Page 49: Alarms
Alarms ■ 17. Alarms If a device error occurs or the results of the screw tightening judgment are NG, the error No. is displayed on the [Operate] screen, and the touch panel screen flashes to indicate that an error has occurred. To cancel the alarm, remove the cause of the error, then touch the [Error Reset] button on the [Operate] screen or [Monitor Operate] screen, or turn ON the IN12 signal of the external I/O. - Page 50 Alarms ■ Excess Value of Occurs at pulse Pulse was input without Check the servo ON position deviation command input turning servo ON signal deviation counter The F-LMT and R-LMT Check the wiring and exceeded the signals are not input or settings specified configured...
- Page 51 Alarms ■ regeneration unit operation error detection voltage" TA8413 with 48 V (upper limit: 65 V) power supply Voltage Down Low drive During operation Insufficient power supply Add regeneration voltage capacity protection circuit to power supply Disconnection in drive power supply line When power is Disconnection in drive Check wiring...
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Page 52: Error List (Svc Errors)
Alarms ■ 17.2 Error list (operation errors) Error Name Description Status Cause Solution Screw Screw Emergency stop Emergency stop button Check the device status tightening tightening button was pressed was pressed and perform error reset operation operation Screw tightening time The time of the operation Check the device status error...