Maintenance - Toolson PRO KGZ 3400 Translation From The Original Instruction Manual

Crown Moulding Cut
• Crown moulding can only be cut flat on the table us-
ing this mitre saw.
• This mitre saw has special mitre stops of 31.6° left
and right and a bevel stop of 33.9° for a special crown
moulding 1 i.e. 52° between the back of the moulding
and the top flat surface that fits against the ceiling;
38° between the back of the moulding and the bottom
flat surface that fits against the wall. Refer to the fol-
lowing table for this crown moulding cut.
Settings
Inside corner Mitre angle
Bevel angle
Moulding
position
Finished side
Outside corner Mitre angle
Bevel angle
Moulding
position
Finished side
Note:
• These special stops cannot be used with 45° crown
moulding.
• Since most rooms do not have angles of exactly 90°,
fine tuning is needed and always take a test cut to
confirm the correct angles.
Pullover Cut
WARNING:
1. Never pull the cutting head assembly and spinning blade
towards you during the cut. The blade may try to climb up on
the top of the workpiece, causing the cutting head assembly
and spinning blade to kick back.
2. Never lower the spinning saw blade down before pulling
the cutting head to the front of the saw.
• Unlock the carriage 1 with the lock handle 2 and al-
low the cutting head assembly to move freely. (Fig. 6)
• Move the mitre handle and cutting head to the desired
mitre angle and bevel angle according to the mitre cut
and bevel cut procedures.
• Grasp the saw handle and pull the carriage forward
until the centre of the saw blade is over the front of
the work piece.
• Activate the switch, then press the blade guard lock
lever to lower the cutting head down.
• When the saw reaches full speed, push the saw han-
dle down slowly, cutting through the leading edge of
the workpiece.
• Slowly move the saw handle toward the fence, com-
pleting the cut.
• Release the switch and allow the blade to stop spin-
ning before allowing the cutting head to raise.
Depth adjustment normal Fig. 6.1
Sawing function 5 mm below the table top. (separate
work pieces.)
Depth stop (1) housing-adjacent.
16
Left side Right side
30° right 30° left
33,9° 33,9°
Top against Bottom against
fence fence
Keep left side Keep left side
of cut of cut
30° left 30° left
33,9° 33,9°
Bottom against Top against
fence fence
Keep right side Keep right side
of cut of cut
Stop screw (2) is used.
Setscrew (3) has no function.
Depth adjustment variable Fig. 6.2
Sawing function above the table top. (covered cuts)
Set depth stop (1) to the outside.
Set the setscrew (3) to the desired measurement and
secure it with the counternut (4).
Make a test cut.
Stop screw (2) is not used.
Carrying the Tool
• Loosen the mitre lock knob and turn the table all the
way to the right. Lock the table at 45° mitre angle.
• Push the cutting head backwards and lock the car-
riage.
• Lower the cutting head and push in the lock pin.
• Carry this mitre saw with the built-in carry handle and
the side of the base.
Replacing of the saw blades, Fig. 7
Warning: Before replacing saw blades the switch must be
turned off and the mains plug must be disconnected from the
mains socket in order to avoid injuries by accidental start
up of the machine.
• Disconnect the mains plug.
• Set the sawing unit to position "mitre operation".
• Unlock the movable saw blade cover (7) by pressing
the blocker 3 (Fig. 1).
• When doing so lift the saw blade cover (7) to free the
saw blade (8).
• Push the saw blade blocker A (fig. 7.1) until the saw
blade locks in place.
• Loosening of the saw blade fixing screw with the pro-
vided socket wrench (B) (Attention, left-hand thread).
• Remove screw and saw blade flange.
• Remove the saw blade carefully. Attention: Danger of
injuries from the saw blade.
• Set the new saw blade on the inner saw blade flange
observing the correct size and rotational direction of
the saw blade.
• Attach the outer saw blade flange and tighten die
screw firmly.
• Set the saw blade cover back to the correct position.

Maintenance

WARNING: For your own safety, turn the switch off and re-
move the plug from the power source outlet before maintain-
ing or lubricating your mitre saw.
General Maintenance
Occasionally use a cloth to wipe off chips and dust from
the machine. Oil the rotary parts once a month to extend
the tool life. Do not oil the motor.
Brush Inspection
Check the motor brushes after the first 50 hours of use
for a new machine or after a new set of brushes have
been installed. After the first check, examine them every
10 hours of use.