Read all warnings and instructions in this manual and related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions. 24B748 24W996 24W995 24W997 ti25242a 24W998 24W999 24X001 Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi. • Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
Repair Repair Trigger Lock Engage trigger lock. Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped. ti24851a If applicable, turn electric motor ON/OFF switch to OFF position. Wait 7 seconds for power to dissipate.
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Repair Disengage trigger lock. Engage trigger lock. ti22700a ti22818a Open any fluid drain valves in system. Hold a metal part of the gun firmly to a Leave drain valves open until ready to grounded metal pail. Trigger the gun to spray again.
Repair Disassemble Pump Disassemble intake valve. Clean and inspect. O-ring may require a pick for removal. Remove packing nut and throat adjustment spacer. NOTICE If using a pick to remove the O-ring use care to avoid damage to the machined surfaces. ti25168a ti25170a Unscrew cylinder from intake valve.
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Repair Tap piston rod out of cylinder with a hammer or flip over and tap piston rod out against a bench. Do not clean or wipe the piston valve threads. Cleaning the piston valve threads could destroy the special sealing patch and cause the piston valve to come loose during operation, causing a pump burst and possible serious bodily injury.
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Repair Clean and inspect parts. (The piston has Remove and discard throat packing and a special thread locking/sealing patch. glands from the cylinder. Do not remove the patch. The patch allows for disassembly/assembly procedures before it is necessary to apply thread sealant to the threads. On fifth assembly apply thread sealant to threads.
Repair Assemble Pump Leather Packings If applicable, soak leather packings in SAE 30W oil for one hour before assembly. ti25175a Install ball in piston rod. Apply thread Blue sealant to piston valve threads; ensure Brown that none gets on the ball. ti25176a Blue Torque to 55 ±...
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Repair Assemble leather throat packings Install o-rings inside cylinder and on soaked earlier. sleeve. Slide sleeve into bottom of cylinder. Replace o-ring if necessary. Leather Packings Apply liberal amounts of grease or oil to piston packings. ti25175a Loosely install packing nut with o-ring onto cylinder.
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Repair Grease o-ring and place on outside 11. For GH130 torque foot valve to 110 ± 5 diameter ring groove. ft-lb (149 ± 7 N•m). For GH200/230/300 torque foot valve to 200 ± 15 ft-lb (271 ± 20 N•m). ti25181a 10.
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Repair 12. For GH130 torque packing nut to 125 ± 13. Storage 10 in-lbs (14 ± 1 N•m). All other GH models torque packing nut to 140 ± 10 in-lbs (16 ± 1 N•m). ti25185a Throat Packing Adjustment When pump packings begin to leak after much use, perform Pressure Relief Procedure, page 4, and tighten packing nut down until leakage stops or lessens.
Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.
For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication.
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