Be familiar with the controls and the proper usage of the equipment. Save these instructions. Related Manuals: 311861 GH130/200 Gun 334654 Pump 311254 DH230/GH230/300 Gun 310812 Electric Motor ti25097a ti25104a Standard Series ProContractor Series Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
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All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
Warnings Internal Combustion Engine Warnings FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Use equipment only in well ventilated area. • Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable and can ignite or explode if spilled on hot surface.
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Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3300 psi (22.8 MPa, 228 bar). Use Graco replacement parts or accessories that are rated a minimum of 3300 psi (22.8 MPa, 228 bar).
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Do not kink or over-bend the hose. • Do not expose the hose to temperatures or to pressures in excess of those specified by Graco. • Do not use the hose as a strength member to pull or lift the equipment.
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Warnings ENTANGLEMENT HAZARD Rotating parts can cause serious injury. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Do not wear loose clothing, jewelry or long hair while operating equipment. • Equipment can start without warning.
Grounding Grounding Grounding Procedure for Grounding Procedure for Internal Combustion Electric Motor Engine The equipment must be grounded to reduce the risk of static sparking and The equipment must be grounded to electric shock. An electric or static spark reduce the risk of static sparking. Static can cause fumes to ignite or explode.
Grounding Grounding of Pails Pressure Relief Procedure Solvent pails used when flushing: Follow Follow the Pressure Relief Procedure whenever you see this local code. Use only conductive metal pails, symbol. placed on a grounded surface. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts grounding continuity.
Setup Setup Change Engine or Motor Lift belt guard. Remove belt. Tilt engine/motor and remove engine/motor. ti5235a Turn motor OFF and unplug or turn engine to the OFF/STOP position. Loosen belt guard knob and motor clamp. Perform Pressure Relief Procedure, page 13. Tilt engine/motor.
Startup Startup If using electric motor, plug cord into outlet and turn switch to ON. Place suction tube and drain tube in grounded metal pail partially filled with ti4296b flushing fluid. Attach ground wire to pail If using gasoline engine, start engine. and to earth ground.
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Startup Pull starter rope. If using Diesel engine, start engine. Move throttle lever to MIN position. ti5263a After engine starts, move choke to open. ti28399a Grip the starter rope handle. Gently ti5264a pull the rope until it is extended to the full length revealing the RED indicator mark on the rope.
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Startup Start the engine by pulling the rope Increase pressure enough to start hydraulic motor stroking and allow fluid using a firm steady pull. to circulate for 15 seconds; turn pres- sure down, turn prime valve horizontal. ti28304a After engine starts move throttle Disengage spray gun trigger lock.
Startup Switch Tip ™ and Guard Assembly High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag. 11. Inspect for leaks. If leaks occur, turn Perform Pressure Relief Procedure, sprayer OFF immediately.
Startup Spray Clear Tip Clog Spray test pattern. Increase pressure to eliminate heavy edges. Use smaller tip size if pressure adjustment can not eliminate heavy edges. Release trigger, engage trigger lock. Rotate Switch Tip. Disengage trigger lock. Trigger gun to clear clog. ti13030a ti13033a Hold gun perpendicular, 10-12 in.
Startup Hose Reel (ProContractor Series only) To avoid injury, keep your head clear of hose reel while winding up hose. ti22744a Make sure hose is routed through hose guide. Pull reel handle down and turn clock- wise to reel in hose. ti22745a ti25149a NOTE: The hose reel can be locked into two...
Clean Up Clean Up Turn engine ON and start engine or plug motor in and turn ON. Move throt- tle to MAX on internal combustion engine. Turn hydraulic pump valve ON. Turn prime valve to SPRAY position. Perform Pressure Relief Procedure, page 13, steps 1-7.
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Clean Up FLUSH ti8692a ti15018a While continuing to trigger gun, turn 10. Depending on model, either remove nut prime valve down. Then release gun and inlet strainer screen from bottom of trigger. Allow flushing fluid to circulate suction tube, or unscrew and remove until fluid comes out of drain tube clear.
DAILY: Check level of Throat Seal Liquid YEARLY OR 2000 HOURS: Replace (TSL) in displacement pump packing nut. Fill hydraulic oil and filter with Graco hydraulic oil nut, if necessary. Keep TSL in nut to help 169236 (5 gallon/20 liter) or 207428 (1 prevent fluid buildup on piston rod and gallon/3.8 liter) and filter 116909.
Hydraulic fluid too low Shut off sprayer. Add fluid*. See page Belt worn or broken or off Replace. Hydraulic pump worn or Bring sprayer to Graco damaged distributor for repair Dried paint seized paint pump Service pump. See manual 334654 Hydraulic motor not shifting Set pump valve OFF.
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Power switch is not ON Turn power switch ON Tripped circuit breaker Check circuit breaker at power source. Reset motor switch *Check hydraulic fluid level often. Do no allow it to become too low. Use only Graco hydraulic fluid, page 17. 334558D...
Standard Series Pump Standard Series Loosen jam nut. Unscrew pump. Pump Removal See pump manual 334654 for pump repair. Flush pump. Perform Pressure Relief Procedure, Installation page 14. Remove suction tube and paint hose NOTICE (remove at swivel end). If pump jam nut loosens during operation, the threads of the bearing housing and drive train will be damaged.
Push retaining ring into groove. Removal See pump manual 334654 for pump repair. ti2272e Flush pump. Perform Pressure Relief Procedure, page 13. Fill packing nut with Graco TSL. Remove suction hose. ti8827a Remove paint hose fitting and paint hose from pump fitting. ti8828a 334558D...
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ProContractor Series Pump Slide coupler cover up to fully expose Open clamp. rod couplers. ti8833a ti8829a Remove pump from unit. Remove rod couplers. ti8832a ti8830a Installation Remove pin. If needed, place pump rod in adjustment casting and pull pump to extend rod. ti8831a ti8834a NOTE: Support pump with your hand before...
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ProContractor Series Pump Notes 334558D...
GH™130/200/230/300 Standard Series Parts 130/200/230/300 Standard Series Parts ™ ti25097a 334558D...
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GH™130/200/230/300 Standard Series Parts 130/200/230/300 Standard Series ™ Ref. Torque Ref. Torque 120-130 in-lb (13.6 - 14.7 N•m) 15-25 in-lb (1.7 - 2.8 N•m) Inflate tires to 25-35 psi Apply Locktite 242 (1.7-2.4 bar) 110-120 in-lb (12.4 - 13.6 N•m) 35-45 ft-lb (47.5 - 61.0 N•m) 355-395 in-lb (40.1 - 44.6 N•m) 230a...
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GH™130/200/230/300 Standard Series Parts Parts List Ref. Part Description Qty. Ref. Part Description Qty. VALVE, assembly 150d 112827 BUTTON, snap 114708 SPRING, compression 150e 119420 WHEEL, pneumatic, 15G563 HANDLE, valve 150f GH130 & 200 119509 WHEEL, pneumatic, 116424 NUT, cap, hex hd 150g GH230 &...
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GH™130/200/230/300 Standard Series Parts Parts-Engines 130/200/230 Standard Series ™ Ref. Torque Ref. Torque 120-130 in-lb (13.6 - 14.7 N•m) Apply Locktite 242 58-62 in-lb (6.6 - 7.0 N•m) ™ 130/200/230 Standard Series ™ 300 Standard Series ti25491a 334558D...
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GH™130/200/230/300 Standard Series Parts Parts List Engines Ref. Part Description Qty. Ref. Part Description Qty. 119* 120590 ENGINE, gasoline, 120 cc, 100023 WASHER, flat, GH130, 200 Honda, GH130 & 230 802264 ENGINE, gasoline, 160 cc, 100132 WASHER, flat, GH300 GH200 113664 SCREW, cap, hex hd, 116298 ENGINE, gasoline, 200 cc, GH130, 200 &...
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GH™130/200/230/300 Standard Series Parts Parts - Fan Belt 130/200/230/300 Standard Series ™ Ref. Torque Ref. Torque 120-130 in-lb (13.6 - 14.7 N•m) 90-110 in-lb (10.2 - 12.4 N•m) Apply Locktite 242 Apply Locktite 277 55-62 in-lb (6.7 - 7.0 N•m) 110-120 in-lb (12.4 - 13.6 N•m) ti25434a 334558D...
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GH™130/200/230/300 Standard Series Parts Parts List Ref. Part Description Qty. Ref. Part Description Qty. 120604 GASKET, reservoir 101754 PLUG 15E476 BRACKET, retainer, motor 119433 BELT, GH130, 200, 230 116919 FILTER 119432 BELT, GH300 15E587 TUBE, suction 867539 SCREW, hex head 154594 PACKING, o-ring 117284 GRILL, fan guard 15J363 COVER, reservoir...
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GH™130/200/230/300 Standard Series Parts Parts 130/200/230/300 Standard Series ™ Ref. Torque 70-80 ft-lb (94.9 - 108.5 N•m) ti25127a 334558D...
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GH™130/200/230/300 Standard Series Parts Parts List Ref. Part Description Qty. Ref. Part Description Qty. 288251 HOSE, suction, 5 gallon, 243814 HOSE, coupled GH130 193031 NUT, retaining, GH130 288252 HOSE, suction, 5 gallon, 193394 NUT, retaining, GH200, 230 & 300 GH200/230/300 208259 Hose, suction, 30/55 gal- 15D000 CLIP, drain line 155141 PIN, pump, GH130...
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GH™130/200/230/300 Standard Series Parts Parts 130/200/230/300 Standard Series ™ Ref. Torque Ref. Torque 145-155 ft-lb (196.6 - 210.2 N•m) 140-160 in-lb (15.8 - 18.1 N•m) 12-18 ft-lb (16.3 - 24.4N•m) ti25128a 334558D...
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GH™130/200/230/300 Standard Series Parts Parts 130/200 Standard Series w/ Spray Gun and Hose ™ Qty. Ref. Part No. Description 240794 HOSE, grounded, nylon; 1/4 in. ID;cpld 1/4-18 npsm; 50 foot (15 m); spring guards both ends 3300 psi (227 bar, 22.7 MPa) 288420 Contractor Spray Gun ®...
Technical Data Technical Data 130 Standard Series ™ Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1510 psi 10.4 MPa,104 bar Engine 120 cc (4.0 HP) Maximum tip size 0.037 Maximum free-flow delivery 1.30 gpm...
Technical Data 200 Standard Series ™ Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1855 psi 12.8 MPa,128 bar Engine 160 cc (5.5 HP) Maximum tip size 0.047 Maximum free-flow delivery 2.15 gpm...
Technical Data 300 Standard Series ™ Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1855 psi 12.8 MPa,128 bar Engine 270 cc (9.0 HP) Maximum tip size 0.057 Maximum free-flow delivery 3.0 gpm...
Technical Data 200 ProContractor Series ™ Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1855 psi 12.8 MPa,128 bar Engine 160 cc (5.5 HP) Maximum tip size 0.047 Maximum free-flow delivery 2.15 gpm...
Technical Data DH230/GH 230 ProContractor Series ™ Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1855 psi 12.8 MPa,128 bar Engine DH230 350 cc (6.7 HP) GH230 200 cc (6.5 HP)
Technical Data 300 ProContractor Series ™ Metric Maximum fluid working pressure 3300 psi 22.8 MPa, 228 bar Hydraulic reservoir capacity 1.25 gallons 4.75 liters Maximum hydraulic pressure 1855 psi 12.8 MPa,128 bar Engine 270 cc (9.0 HP) Maximum tip size 0.057 Maximum free-flow delivery 3.0 gpm...
Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.
For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. All written and visual data contained in this document reflects the latest product information available at the time of publication.
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