TOHATSU MFS2.5B Original Instructions Manual
TOHATSU MFS2.5B Original Instructions Manual

TOHATSU MFS2.5B Original Instructions Manual

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MFS2-25-35B_EUR_EN_141218N.book 1 ページ 2014年12月18日 木曜日 午後7時12分
OWNER'S
MANUAL
MFS
2.5B
3.5B
Original instructions
OB No.003-11109-0

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Summary of Contents for TOHATSU MFS2.5B

  • Page 1 MFS2-25-35B_EUR_EN_141218N.book 1 ページ 2014年12月18日 木曜日 午後7時12分 OWNER’S MANUAL 2.5B 3.5B Original instructions OB No.003-11109-0...
  • Page 2 INJURY OR DEATH. KEEP THIS MANUAL IN A SAFE LOCATION FOR FUTURE REFERENCE. Copyright © 2015 Tohatsu Corporation. All rights reserved. No part of this manual may be reproduced or transmitted in any from or by any means without the express written permission of Tohatsu Corporation.
  • Page 3 ENOM00006-A To You, Our Customer Thank you for selecting a TOHATSU outboard motor. You are now the proud owner of an excellent outboard motor that will service you for many years to come. This manual should be read in its entirety and the inspection and maintenance procedures described later in this manual should be followed carefully.
  • Page 4: Serial Number

    MFS2-25-35B_EUR_EN_141218N.book 4 ページ 2014年12月18日 木曜日 午後7時12分 ENOM00005-A Serial Number In the space below, please record the outboard motor's serial number (indicated both on the bottom cowl and on the cylinder block). The serial number will be needed when order- ing parts, and when making technical or warranty inquiries. Serial Number: ENOF01601-0 ENOF01600-0...
  • Page 5 MFS2-25-35B_EUR_EN_141218N.book 5 ページ 2014年12月18日 木曜日 午後7時12分 ENOM00007-0 NOTICE: DANGER/WARNING/CAUTION/Note Before installing, operating or otherwise handling your outboard motor, be sure to thor- oughly read and understand this Owner's Manual and carefully follow all of the instruc- tions. Of particular importance is information preceded by the words “DANGER,” “WARNING,”...
  • Page 6 MFS2-25-35B_EUR_EN_141218N.book 6 ページ 2014年12月18日 木曜日 午後7時12分...
  • Page 7: Table Of Contents

    MFS2-25-35B_EUR_EN_141218N.book 7 ページ 2014年12月18日 木曜日 午後7時12分 CONTENTS 1. GENERAL SAFETY INFORMATION ....... 10 2.
  • Page 8 MFS2-25-35B_EUR_EN_141218N.book 8 ページ 2014年12月18日 木曜日 午後7時12分...
  • Page 9 MFS2-25-35B_EUR_EN_141218N.book 9 ページ 2014年12月18日 木曜日 午後7時12分 INDEX 1 GENERAL SAFETY INFORMATION 2. SPECIFICATIONS 3. PARTS NAME 4. LABEL LOCATIONS 5. INSTALLATION 6. PRE-OPERATING PREPARATIONS 7. ENGINE OPERATION 8. REMOVING AND CARRYING THE OUTBOARD MOTOR 9. ADJUSTMENT 10. INSPECTION AND MAINTENANCE 11. TROUBLESHOOTING 12.
  • Page 10: General Safety Information

    MFS2-25-35B_EUR_EN_141218N.book 10 ページ 2014年12月18日 木曜日 午後7時12分 GENERAL SAFETY INFORMATION ENOM00009-0 SAFE OPERATION OF BOAT As the operator/driver of the boat, you are responsible for the safety of those aboard and those in other boat around yours, and for following local boating regulations. You should be thoroughly knowledgeable on how to correctly operate the boat, outboard motor, and accessories.
  • Page 11 MFS2-25-35B_EUR_EN_141218N.book 11 ページ 2014年12月18日 木曜日 午後7時12分 GENERAL SAFETY INFORMATION ENOM00010-0 SERVICING, REPLACEMENT PARTS & LUBRICANTS We recommend that only an authorized service shop perform service or maintenance on this outboard motor. Be sure to use genuine parts, genuine lubricants, or recommended lubricants. ENOM00011-A MAINTENANCE As the owner of this outboard motor, you should be acquainted with correct maintenance...
  • Page 12: Specifications

    MFS2-25-35B_EUR_EN_141218N.book 12 ページ 2014年12月18日 木曜日 午後7時12分 SPECIFICATIONS ENOM00810-A MODEL FEATURE Model F2.5B F3.5B Type     Transom heights   Tiller Handle Remote Control Separate fuel tank   Integral fuel tank   Mnual tilt *1: Option ENOM00811-A MODEL NAME EXAMPLE F 3.5 BL Model description Horse power...
  • Page 13 2.15 (13 : 28) Emission Control System EM (Engine modification) Operator Sound Pressure 80.1 (ICOMIA 39/94) dB (A) Hand Vibration Level (ICOMIA 38/94) m/sec2 Remark: Specifications subject to change without notice. Tohatsu outboard is power rated in accordance with ISO8665 (propeller shaft output).
  • Page 14: Parts Name

    MFS2-25-35B_EUR_EN_141218N.book 14 ページ 2014年12月18日 木曜日 午後7時12分 PARTS NAME ENOM00202-0 2.5B, 3.5B ENOF00201-0 Fuel Tank Cap Drive Shaft Housing Engine Oil Drain Screw Tilt Handle Thrust Rod Engine Oil Level Gauge Top Cowl Clamp Bracket Air Vent Screw Cowl Latch Clamp Screw Fuel Cock Cooling Water Check Port Throttle Grip Steering Adjustment Screw...
  • Page 15: Label Locations

    MFS2-25-35B_EUR_EN_141218N.book 15 ページ 2014年12月18日 木曜日 午後7時12分 LABEL LOCATIONS ENOM00203-0 Locations of warning labels ENOF01605-0 Warning label regarding owner’s man- Warning label regarding stop switch ual, top cowl, engine stop switch, (See page 25, 30) engine oil level and unleaded gasoline. ENOF00131-B Warning label on position of outboard motor when setting down.
  • Page 16 MFS2-25-35B_EUR_EN_141218N.book 16 ページ 2014年12月18日 木曜日 午後7時12分 LABEL LOCATIONS Rotating part, high voltage, high tem- perature warning label. ENOF00254-0...
  • Page 17 MFS2-25-35B_EUR_EN_141218N.book 17 ページ 2014年12月18日 木曜日 午後7時12分 LABEL LOCATIONS ENOM00019-B CE label locations r o t 4) 5) l a i ENOF01606-0 1. Model code(Model name) 2. Rated power 3. Dry mass weight( Without propeller, with battery cable) 4. Product year 5. Serial No. 6.
  • Page 18: Installation

    MFS2-25-35B_EUR_EN_141218N.book 18 ページ 2014年12月18日 木曜日 午後7時12分 INSTALLATION Keep the outboard motor in a vertical posi- ENOM00024-B 1. Mounting the outboard motor on tion when mounting. boat ENOW00006-0 WARNING Most boats are rated and certified in terms of their maximum allowable horsepower, as shown on the boat’s certification plate. Do not equip your boat with an outboard motor that exceeds this limit.
  • Page 19 MFS2-25-35B_EUR_EN_141218N.book 19 ページ 2014年12月18日 木曜日 午後7時12分 INSTALLATION ENON00002-0 Note A rope is not included in the standard accessories. 30−50 mm (1.2−2 in) ENOF01608-0 1. Bottom of hull 2. Anti ventilation plate ENOW00007-0 CAUTION  Before beginning the running test, check ENOF01626-0 that the boat with maximum capacity 1.
  • Page 20: Pre-Operating Preparations

    The fuel system components on your gasoline in the fuel tank for long periods TOHATSU engine will withstand up to 10% should be avoided. Long periods of stor- ethyl alcohol (hererinafter referred to as the age, common to boats, create unique prob- lems.
  • Page 21: Fuel Filling

    MFS2-25-35B_EUR_EN_141218N.book 21 ページ 2014年12月18日 木曜日 午後7時12分 PRE-OPERATING PREPARATIONS age if alcohol has washed protective oil When or before refueling:  Be sure to remove the static electricity films from internal components. charged in your body before refueling.  The sparks due to static electricity may ENOW00018-0 cause explosion of flammable gasoline.
  • Page 22: Engine Oil Recommendation

    MFS2-25-35B_EUR_EN_141218N.book 22 ページ 2014年12月18日 木曜日 午後7時12分 PRE-OPERATING PREPARATIONS 1. Before opening fuel tank cap, turn air vent screw two times counterclock- wise to release air pressure in the fuel tank. ENOF00240 0 Use only high quality 4-stroke engine oil to insure performance and prolonged engine ENOF00209-A life.
  • Page 23: Break-In

    MFS2-25-35B_EUR_EN_141218N.book 23 ページ 2014年12月18日 木曜日 午後7時12分 PRE-OPERATING PREPARATIONS ]ENOM00033-A 4. Break-In  Always attempt to stay on the windward Your new outboard motor and lower unit side of emission. require break-in for the moving compo- n e n t s a c c o r d i n g t o t h e c o n d i t i o n s described in the following time table.
  • Page 24: Engine Operation

    MFS2-25-35B_EUR_EN_141218N.book 24 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION tank is raised by heat from sources such as ENOM00042-0 sun light. Before starting 1. Loosen the air vent screw on the tank ENOW00022-A cap by two turns. CAUTION 2. Open the fuel cock. The engine oil is drained for shipping from the factory.
  • Page 25 MFS2-25-35B_EUR_EN_141218N.book 25 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION 1. Stop switch lock 2. Set the control lever in the Neutral position. ENOF00863-0 1. Over 10 cm (4 in.) ENOW00036-0 ENOF00215-0 CAUTION 1. Shift lever 2. Neutral (N) Be sure to stop engine immediately if cool- 3.
  • Page 26: Emergency Starting

    MFS2-25-35B_EUR_EN_141218N.book 26 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION  Do not pull starter rope if any bystander ENON00501-0 Note is behind. The action can injure the bystander. Choke is not necessary when the engine is  Attach engine stop switch lanyard to warm.
  • Page 27: Warming Up The Engine

    MFS2-25-35B_EUR_EN_141218N.book 27 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION 8. Set the control lever in the Neutral 4. Remove the recoil starter. position. 9. Pull the starter handle slowly until you feel engagement, keep pulling till you feel less resistance. Then pull it quickly. ENOF00220 0 5.
  • Page 28: Forward, Reverse, And Acceleration

    MFS2-25-35B_EUR_EN_141218N.book 28 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION (Personal Flotation device) or arm and keep it attached during cruising.  Do not attach the tether to a part of clothing that can be torn easily when pulled.  Arrange the tether so that will not be caught by any object when pulled.
  • Page 29 MFS2-25-35B_EUR_EN_141218N.book 29 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION ENOW00863-0 CAUTION Idle speed may be higher during warming up of engine. If shifted to Forward or Reverse during warming up, it may be diffi- cult to shift back to neutral. In such case, stop engine, shift to neutral, and restart engine to warm up.
  • Page 30: Stopping The Engine

    MFS2-25-35B_EUR_EN_141218N.book 30 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION Acceleration ENOW00867-0 WARNING Sudden acceleration and deceleration may cause passenger(s) to be thrown over- board or falling down. Open throttle grip gradually. ENOF01107-0 1. Throttle grip 2. Put the shift lever in the Neutral posi- tion.
  • Page 31: Steering

    MFS2-25-35B_EUR_EN_141218N.book 31 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION 4. Close the air vent screw and fuel cock. ENOM00910-0 Spare emergency stop switch lock A spare emergency stop switch lock is provided in the tool bag. When used as described, the emergency stop switch clip and emergency stop switch lanyard system stops the engine if the operator falls away from the controls.
  • Page 32: Trim Angle

    MFS2-25-35B_EUR_EN_141218N.book 32 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION ate the switch during cruising, or control of boat may be lost. The trim angle of the outboard motor can be adjusted to suit the transom angle of the hull, and load conditions. Choose an appropriate trim angle that will allow the anti-ventilation plate to run parallel to the water surface during operation.
  • Page 33: Tilt Up And Down

    MFS2-25-35B_EUR_EN_141218N.book 33 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION 4. Change the thrust rod position as fol- lowing picture. ENOF00053-0 ENOF01612-0 1. Push 2. Pull 5. Reinstall the thurst rod securely. 6. Gentry lower the outboard. ENOM00060-A 8. Tilt up and down ENOF00229-0 ENOW00055-0 1.
  • Page 34 MFS2-25-35B_EUR_EN_141218N.book 34 ページ 2014年12月18日 木曜日 午後7時12分 ENGINE OPERATION connect fuel hose, or fuel may leak, poten- tially catching fire. ENOW00057-0 CAUTION Do not tilt up outboard motor while engine operates, or no cooling water may be fed, leading to engine seizure due to overheat- ing.
  • Page 35: Removing And Carrying The Outboard Motor

    MFS2-25-35B_EUR_EN_141218N.book 35 ページ 2014年12月18日 木曜日 午後7時12分 REMOVING AND CARRYING THE OUTBOARD MOTOR Fuel leakage is a fire or explosion hazard, ENOM00070-B which can cause serious injury or death. 1. Removing the outboard motor ENOW00065-0 ENOW00064-0 WARNING CAUTION Close air vent screw of fuel tank before Engine may be hot immediately after oper- carrying or storing outboard motor and fuel ating and could cause burns if touched.
  • Page 36: Traillering

    MFS2-25-35B_EUR_EN_141218N.book 36 ページ 2014年12月18日 木曜日 午後7時12分 REMOVING AND CARRYING THE OUTBOARD MOTOR Fuel leakage is a fire or explosion hazard, which can cause serious injury or death. ENOF00075-1 ENOW00068-0 WARNING Close air vent screw of fuel tank and fuel ENOF01614-0 cock before carrying or storing outboard motor and fuel tank, or fuel may leak, ENON00021-A Note...
  • Page 37 MFS2-25-35B_EUR_EN_141218N.book 37 ページ 2014年12月18日 木曜日 午後7時12分 REMOVING AND CARRYING THE OUTBOARD MOTOR When transporting a boat on a trailer with the outboard motor still attached, discon- nect the fuel line from the outboard motor beforehand and keep the outboard motor in the normal running position or on a tran- som saver bar.
  • Page 38: Adjustment

    MFS2-25-35B_EUR_EN_141218N.book 38 ページ 2014年12月18日 木曜日 午後7時12分 ADJUSTMENT movement resulting in the loss of control ENOM00073-0 causing an accident and could lead to 1. Steering friction severe injury. Tiller handle type Friction adjustment of the throttle grip can be made with the throttle adjustment ENOW00074-A screw.
  • Page 39: Inspection And Maintenance

    MFS2-25-35B_EUR_EN_141218N.book 39 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE ENOM00077-0 Care of your outboard motor To keep your outboard motor in the best operating condition, it is very important that you perform daily and periodic main- tenance as suggested in the maintenance schedules that follow.
  • Page 40: Daily Inspection

    MFS2-25-35B_EUR_EN_141218N.book 40 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE ENOM00228-0 1. Daily Inspection Perform the following checks before and ENOW00078-0 after use. WARNING Do not use outboard motor if any abnor- mality is found during pre-operation check or it could result in severe damage to the motor or severe personal injury.
  • Page 41 MFS2-25-35B_EUR_EN_141218N.book 41 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE the chamber and ask dealer for treat- ENOM00229-A Oil level checking ment.  When replenishing engine oil, be careful 1. Stop the engine and set it in a vertical not to allow entry of foreign matters position.
  • Page 42 MFS2-25-35B_EUR_EN_141218N.book 42 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE colorless and odorless gas which can be 4. After the flushing, be sure to reattach fatal if inhaled for any length of time. the water plug. 5. Tilt up the outboard motor. ENOW00920-0 CAUTION When washing the outboard motor, be careful not to spray the water inside of the...
  • Page 43 MFS2-25-35B_EUR_EN_141218N.book 43 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE 10 cm (4 in.) above the anti ventilation plate. And be sure to remove the propeller, when starting the engine in the test tank. (See page 48) Run the engine only at idling. ENOF00863-0 1.
  • Page 44: Periodic Inspection

    MFS2-25-35B_EUR_EN_141218N.book 44 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE ENOM00235-0 2. Periodic Inspection It is important to inspect and maintain your outboard motor regularly. At each interval on the chart below, be sure to perform the indicated servicing. Maintenance intervals should be determined according to the number of hours or number of months, whichever comes first.
  • Page 45 MFS2-25-35B_EUR_EN_141218N.book 45 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE Inspection intervals First 20 Every 50 Every 100 Every 200 Description Inspection procedure Remarks hours of 1 hours of 3 hours of 6 hours of 1 month months months year Check for corrosion and deforma- Replace if nec- Anode ...
  • Page 46 MFS2-25-35B_EUR_EN_141218N.book 46 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE ENOF00244-0 1. Oil filler cap 2. Engine oil drain screw 3. Engine oil level gauge ENOF01616-0 1. Drain hole 4. Tighten the oil drain screw with apply- ing oil on the sealing surface of screw. (Use new oil drain washer) Oil drain screw specified torque 18Nm (13 ft...
  • Page 47 MFS2-25-35B_EUR_EN_141218N.book 47 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE ENOW00925-0 CAUTION Wipe off engine oil well immediately if spilled and dispose of it in accordance with local fire prevention and environment pro- tection regulations. ENON00031-0 Note  If any amount of water is found in engine oil, making it milky white, consult dealer.
  • Page 48: Propeller Replacement

    MFS2-25-35B_EUR_EN_141218N.book 48 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE c a p s a t t a c h e d , s h i f t i n f o r w a rd o r ENOW00095-0 reverse, main switch at other than CAUTION “OFF”, engine stop switch lock attached to the switch, and starter key attached,...
  • Page 49 MFS2-25-35B_EUR_EN_141218N.book 49 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE 6. Measure the spark plug electrode gap ENOM00087-A Spark plugs replacement with a wire type feeler gauge. The gap ENOW00087-0 should be 0.8-0.9 mm (0.031-0.035 WARNING inches). If the gap is different, replace the spark plug with a new one ...
  • Page 50: Anode Replacement

    MFS2-25-35B_EUR_EN_141218N.book 50 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE ENOM00088-A Anode replacement A sacrificial anode protects the outboard motor from electrolytic corrosion. Anode is located on the gear case, cylinder etc.. When the anode is eroded more than 1/3 of origi- nal size, replace it. ENON00029-0 Notes ...
  • Page 51 MFS2-25-35B_EUR_EN_141218N.book 51 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE ENOM00960-0 Grease point Apply water proof grease to the parts shown below. ENOF01622-0...
  • Page 52: Off-Season Storage

    MFS2-25-35B_EUR_EN_141218N.book 52 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE 4. Remove the spark plugs and put a tea- ENOM00100-A 3. Off-season storage spoon of engine oil or spray storage oil into the combustion chamber through the spark plug holes. ENOW00934-0 WARNING 5. Turn the starter motor several turns to lubricate inside the cylinder.
  • Page 53 MFS2-25-35B_EUR_EN_141218N.book 53 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE 3. After adding the additive, let the out- board motor run in the water for 10 minutes to make sure any old fuel in the fuel system has been completely replaced by the fuel with additive. 4.
  • Page 54: Pre-Season Check

    MFS2-25-35B_EUR_EN_141218N.book 54 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE 1. Turn off the fuel cock. ENOM00104-B 4. Pre-season check The following steps must be taken when first using the engine after winter storage. 1. Check that the shift and throttle func- tion properly. (Be sure to turn the pro- peller shaft when checking the shift function or else the shift linkage may be damaged.)
  • Page 55: Cold Weather Precautions

    MFS2-25-35B_EUR_EN_141218N.book 55 ページ 2014年12月18日 木曜日 午後7時12分 INSPECTION AND MAINTENANCE to be taken for a submerged outboard ENOM00107-A 7. Striking underwater object motor, if you can not take it your dealer right away. 1. Wash the outboard motor with fresh ENOW00935-0 water to remove salt or dirt. CAUTION 2.
  • Page 56: Troubleshooting

    MFS2-25-35B_EUR_EN_141218N.book 56 ページ 2014年12月18日 木曜日 午後7時12分 TROUBLESHOOTING ENOM00241-0 If you encounter a problem, consult the check list below to determine the cause and to take the proper action. An authorized dealer will always be happy to provide any assistance and information. Possible cause ...
  • Page 57 MFS2-25-35B_EUR_EN_141218N.book 57 ページ 2014年12月18日 木曜日 午後7時12分 TROUBLESHOOTING Possible cause      Incorrect adjustment of throttle link   Insufficient cooling water flow, clogged or defective pump    Faulty thermostat     Cavitation or ventilation  ...
  • Page 58: Tool Kit And Spare Parts

    MFS2-25-35B_EUR_EN_141218N.book 58 ページ 2014年12月18日 木曜日 午後7時12分 TOOL KIT AND SPARE PARTS ENOM00242-0 The following a list of the tools and spare parts provided with the motor. Items Quantity Remark Tool bag Pliers Socket wrench 10 × 13 mm Service tools Socket wrench 16 mm Socket wrench handle Screwdrivers...
  • Page 59: Propeller Table

    MFS2-25-35B_EUR_EN_141218N.book 59 ページ 2014年12月18日 木曜日 午後7時12分 PROPELLER TABLE ENOM00245-0 Use a genuine propeller. A propeller must be selected so that the engine rpm measured at wide open throttle while cruising is within the recommended range. 2: 4500–5500 rpm 3.5: 5000–6000 rpm ENON00245-0 Note Each size shows number of propeller blades ×...
  • Page 60 B15__US_EN_141125N.book 1 ページ 2014年11月26日 水曜日 午前9時58分...
  • Page 61 B15__US_EN_141125N.book 1 ページ 2014年11月26日 水曜日 午前9時58分...
  • Page 62 MFS2-25-35B_EUR_EN_141218N.book 63 ページ 2014年12月18日 木曜日 午後7時12分 OWNER’S MANUAL 2.5B 3.5B 003-11109-0 1412NB Printed in Japan...

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