Disassembly - Dodge Dakota Sport 2001 Service Manual

21 - 164 AUTOMATIC TRANSMISSION - 42RE
OVERDRIVE UNIT (Continued)
(9) Remove bolts attaching overdrive unit to trans-
mission (Fig. 128).
CAUTION: Support the overdrive unit with a jack
before moving it rearward. This is necessary to pre-
vent damaging the intermediate shaft. Do not allow
the shaft to support the entire weight of the over-
drive unit.
Fig. 128 Overdrive Unit Bolts
1 - OVERDRIVE UNIT
2 - ATTACHING BOLTS (7)
(10) Carefully work overdrive unit off intermediate
shaft. Do not tilt unit during removal. Keep it as
level as possible.
(11) If overdrive unit does not require service,
immediately insert Alignment Tool 6227-2 in splines
of planetary gear and overrunning clutch to prevent
splines from rotating out of alignment. If misalign-
ment occurs, overdrive unit will have to be disassem-
bled in order to realign splines.
(12) Remove and retain overdrive piston thrust
bearing. Bearing may remain on piston or in clutch
hub during removal.
(13) Position drain pan on workbench.
(14) Place overdrive unit over drain pan. Tilt unit
to drain residual fluid from case.
(15) Examine fluid for clutch material or metal
fragments. If fluid contains these items, overhaul will
be necessary.
(16) If overdrive unit does not require any service,
leave alignment tool in position. Tool will prevent
accidental misalignment of planetary gear and over-
running clutch splines.

DISASSEMBLY

(1) Remove transmission speed sensor and O-ring
seal from overdrive case (Fig. 129).
(2) Remove overdrive piston thrust bearing (Fig.
130).
Fig. 129 Transmission Speed Sensor Removal
1 - SOCKET AND WRENCH
2 - SPEED SENSOR
3 - O-RING
Fig. 130 Overdrive Piston Thrust Bearing Removal
1 - THRUST BEARING
2 - OVERDRIVE PISTON
3 - THRUST PLATE
OVERDRIVE PISTON
(1) Remove overdrive piston thrust plate (Fig.
131). Retain thrust plate. It is a select fit part and
may possibly be reused.
(2) Remove intermediate shaft spacer (Fig. 132).
Retain spacer. It is a select fit part and may possibly
be reused.
AN