ICP *9MPT050F12 Installation Instruction
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ICP *9MPT050F12 Installation Instruction

ICP *9MPT050F12 Installation Instruction

Fan assisted,direct or non--direct vent gas furnace
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Recognize safety information. This is the safety--alert symbol
the potential for personal injury.
Understand the signal words DANGER, WARNING, or CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most
serious hazards, those that will result in severe personal injury or death. WARNING signifies a hazard that could result in personal injury or death.
CAUTION is used to identify unsafe practices that may result in minor personal injury or product and property damage. NOTE is used to highlight
suggestions that will result in enhanced installation, reliability, or operation.
Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.
Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached
to or shipped with the unit and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes including the current edition National Fuel Gas Code (NFGC) ANSI
Z223.1--2002/NFPA No. 54--2002. In Canada, refer to the current edition of the National Standard of Canada Natural Gas and Propane Installation
Code (NSCNGPIC) CSA B149.1--05. Wear safety glasses and work gloves. Have fire extinguisher available during start--up and adjustment
procedures and service calls.
These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions
exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practices. We require
these instructions as a minimum for a safe installation.
Ò
International Comfort Products, LLC
Lewisburg, TN 37091
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Concentric Vent Termination
6. Gas Supply and Piping
!
ELECTRIC SHOCK HAZARD
Failure to follow safety
warnings exactly could result
in serious injury and/or death.
Turn Off All Power Before
Servicing.
Printed in U.S.A.
* Denotes Brands (C, H, T)
SAFETY REQUIREMENTS
Ò

Table of Contents

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WARNING
*9MPT
FAN ASSISTED,

GAS FURNACE

!
. When you see this symbol on the furnace and in instructions manuals be alert to
INSTALLER: Affix these instructions
on or adjacent to the furnace.
CONSUMER: Retain these
instructions for future reference.
3
4
8
11
29
32
Tech Support and Parts
!
CARBON MONOXIDE POISONING AND FIRE
HAZARD.
Failure to follow safety warnings exactly could
result in serious injury, death, and/or property
damage.
This furnace is not designed for use in mobile
homes, trailers or recreational vehicles.
07/18/2005
*9MPV
&
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WARNING
440 01 2021 (01)
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Summary of Contents for ICP *9MPT050F12

  • Page 1: Table Of Contents

    *9MPT *9MPV & FAN ASSISTED, DIRECT OR NON- -DIRECT VENT GAS FURNACE * Denotes Brands (C, H, T) SAFETY REQUIREMENTS Recognize safety information. This is the safety--alert symbol . When you see this symbol on the furnace and in instructions manuals be alert to the potential for personal injury.
  • Page 2 START- -UP CHECK SHEET For 90+ Furnace (Keep this page for future reference) Dealer Name: Address: Business Card Here City, State(Province), Zip or Postal Code: Phone: Owner Name: Manual Gas Shut--Off Upstream of Furnace/Drip--Leg? Address: City, State(Province), Zip or Postal Code: Condensate Drain Connected? Condensate Drain Trapped? Model Number:...

  • Page 3: Safe Installation Requirements

    1. Safe Installation Requirements WARNING · This furnace is not to be used for temporary heating of buildings or structures under construction. · This furnace is NOT approved for installation in mo- FIRE, EXPLOSION, AND ASPHIXIATION HAZARD bile homes, trailers or recreation vehicles. Improper adjustment, alteration,...

  • Page 4: Installation

    Frozen Water Pipe Hazard Have someone check the structure frequently during cold weather to make sure it is warm enough to prevent pipes CAUTION from freezing. Instruct them on a service agency to call to provide service, if required. WATER DAMAGE TO PROPERTY HAZARD --or-- FaiIure to protect against the risk of freezing may Install a reliable remote sensing device that will notify some-...
  • Page 5 4. Install the vent pipes as short as practical, and in accor- Figure 1 Typical Upflow Installation dance to these instructions. (See Vent and Combustion Air Piping section). Aluminum or non--rusting shield recommended. 5. Maintain clearance for fire safety and servicing. A front (See Vent Termination Shielding for dimensions).
  • Page 6 WARNING Horizontal Furnace Installation CARBON MONOXIDE POISONING HAZARD. Figure 3 Typical Horizontal Installation FaiIure to follow this warning could result in death or personal injury. Inlet Pipe (not used on Single Pipe model) Do NOT operate furnace in a corrosive atmosphere Vent containing chlorine, fluorine or any other damaging Pipe...
  • Page 7 Figure 4 Dimensions and Clearances MINIMUM CLEARANCES TO AIR INTAKE COMBUSTIBLE MATERIALS FOR ALL UNITS VENT REAR FRONT (combustion air openings in 3² furnace and in structure) Required For Service 24² FRONT ALL SIDES Of SUPPLY PLENUM 1² SIDES VENT LEFT SIDE ELECTRICAL TOP OF FURNACE...

  • Page 8: Combustion & Ventilation Air

    3. Combustion & Ventilation Air For Single Pipe Installation Outdoor Combustion Air Method (Non- -Direct Vent) A space having less than 50 cubic feet per 1,000 BTUH input rating for all gas appliances installed in the space requires outdoor air for WARNING combustion and ventilation.
  • Page 9 One opening MUST be within 12² of the floor and the sec- Outdoor openings located as required in the Outdoor Combustion Air Method above and ond opening within 12² of the ceiling. Outdoor openings sized as follows. 1 sq. in of free area per 3,000 BTUH (700 mm /kW) for combined input of all gas appliances in the space (see 1) Calculate the Ratio of all Indoor Space volume...
  • Page 10 Venting and Combustion Air Check 21 ft other Volume other 1000 Btu / hr The following information is supplied to allow the installer to make adjustments to the setup of existing appliances, IF REQUIRED, For fan- -assisted appliances such as this furnace, based on good trade practices, local codes, and good judgement of the installer.

  • Page 11: Vent & Combustion Air Piping

    For Two Pipe Installation Figure 6 Vent Check (Direct Vent) Vent Pipe Draft Hood This furnace can NOT be common vented or connected to any Typical Gas type B, BW or L vent or vent connector, nor to any portion of a facto- Water Heater Match ry--built or masonry chimney.
  • Page 12 Use of vertical piping is preferred because there will be glass insulation is used, exterior to the structure, the pipe MUST some moisture in the flue gases that may condense as it be boxed in and sealed against moisture. leaves the vent pipe. When the vent or combustion air pipe height above the roof exceeds 30², or if an exterior vertical riser is used on a hori- The vertical vent pipe MUST be supported so that no weight...
  • Page 13 For “Concentric Termination Kit” Venting table, see Determine termination locations based on clearances spe- cified in following steps and as shown in Figure 7, Figure 8, “Section 11” in this manual. Figure 20, through Figure 27. Vent Termination Clearances For “Concentric Termination Kit” clearances, see Figure 30, Figure 31, Figure 32, Figure 33 and Figure 34 in “Section 10”...
  • Page 14 Direct Vent Termination Clearance Figure 7 25--24--65--2 AREA WHERE TERMINAL IS NOT PERMITED VENT TERMINAL AIR SUPPLY INLET Item Clearance Description Canadian Installation (1) U.S. Installation (2) Clearance above grade, veranda, porch, deck, balcony, or 12² (30cm) # 12² (30 cm) anticipated snow level Clearance to a window or door that may be opened 6²...
  • Page 15 Other than Direct Vent Termination Clearance Figure 8 25--24--65--2 AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITED VENT TERMINAL Item Clearance Descriptions Canadian Installation (1) U.S. Installation (2) Clearance above grade, veranda, porch, deck, balcony, or 12² (30cm) # 12²...
  • Page 16 Condensate Drain Trap A condensate sump pump MUST be used if required by lo- cal codes, or if no indoor floor drain is available. The con- This furnace removes both sensible and latent heat from the prod- densate pump must be approved for use with acidic ucts of combustion.
  • Page 17 Figure 9 Upflow Installations Top Vent On Some Models ONLY Plastic Caps (2) Yellow or black Coupling & Clamps (Optional) Vent Drain & Clamps Single Pressure Switch Dual Pressure Switch Detail Relief Tube Black Rubber ² ² ² ² ID Drain Tee Drain Tube Black Rubber...
  • Page 18 Figure 10 Upflow Installations Vent thru Left Side Plastic Cap Yellow or black On Some Models ONLY 2² ² ² ² PVC Coupling Coupling & Clamps (Optional) Vent Drain & Clamps Either: The PVC Single Pressure Switch Drain Tee or a field supplied 2²...
  • Page 19 Figure 11 All Models Vent thru Right Side Plastic Cap Yellow or black On Some Models ONLY Dual Pressure Switch Vent Drain Either: The PVC & Clamps Relief Tube Drain Tee or a field Black Rubber supplied 2² ² ² ² PVC Tee ²...
  • Page 20 Figure 12 Downflow Left Side Vent and Trap SIDE VIEW Plastic Cap Yellow or black Rotate downward 5° ° ° ° to 10° ° ° ° Coupling & Clamps (Optional) 2² ² ² ² PVC Coupling NOTE: Built--in channel will Vent Drain be angled 5°...
  • Page 21 Figure 13 Downflow Right Side Vent and Trap Plastic Cap Trap Connection Yellow or black “Clamp ears” Pointed OUT Elbow Tube Black Rubber Vent Drain & Clamps ² ² ² ² ID & Clamps Relief Tube Preassemble & (Loose Parts Bag) Black Rubber insert into furnace SIDE VIEW...
  • Page 22 Figure 14 Horizontal Left Thru Top Single Pressure Switch Detail Vent Drain Plastic Caps Trap Connection & Clamps Yellow or black “Clamp ears” Pointed OUT Preassemble & insert into furnace Alternate Orienation Relief Tube Black Rubber ² ² ² ² ID Dual Pressure Switch Flexible tubing connector ²...
  • Page 23 Figure 15 Horizontal Left- -Side Vent Single Pressure Switch Detail Alternate Orienation Yellow or black Plastic Cap Field Supplied Tee Level or Sloped towards Tee Vent Drain & Clamps Dual Pressure Switch Relief Tube Black Rubber ² ² ² ² ID Elbow Tube Black Rubber AIR FLOW ²...
  • Page 24 Figure 16 Horizontal Right thru Top Alternate Orienation Single Pressure Switch Detail Trap Connection “Clamp ears” ² ² ² ² ID Rubber Tube Pointed OUT Plastic Cap AIR FLOW Yellow or black Coupling & Clamps (Optional) Preassemble & insert into furnace Drain Tube Black Rubber Vent Drain...
  • Page 25 Figure 17 Horizontal Right- -Side Vent Plastic Cap Coupling & Clamps Yellow or black Single Pressure Switch Detail (Optional) AIR FLOW Field Vent Drain Supplied Tee & Clamps Level or Sloped towards Tee Tee Trap White PVC (loose parts bag) Elbow Tube Black Rubber Relief Tube ²...
  • Page 26 Refer to Figure 9 through Figure 17 that corresponds to the Connecting Tee Trap to Condensate Figure 18 installation position of the furnace for the application. Trap and Main Drain Line Preassemble the vent and combustion air piping from the furnace to the vent termination.
  • Page 27 Joining Pipe and Fittings Install all couplings, nipples and elbows using proper proce- dures for Joining Pipe and Fittings and maintain spacing between vent and combustion air piping as indicated in WARNING Figure 20 through Figure 27. CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in death or Sidewall Termination 12²...
  • Page 28 If the vent system is installed in an existing chimney make Concentric Vent and Combustion- -Air sure clearances shown in Figure 22 are maintained. Hori- Figure 23 Roof Termination zontal section before the termination elbow can be ex- tended on the inlet air to provide necessary clearance. “A”...
  • Page 29 Recommended Alternate Installation Sidewall Inlet Vent and Exhaust- -Air Figure 26 Figure 28 for Sustained Cold Weather Termination with Exterior Risers (- -0° ° ° ° F & below) 18² ² ² ² Min. for Cold Climates (Sustained Below 0° ° ° ° F) 8²...
  • Page 30 Vertical & Horizontal Termination Figure 30 Concentric Vent Roof Installation Determine the pipe diameters required for the installation from Table 5 and Figure 31. Vent Maintain 12² min. clearance Determine the best location for the termination kit. See above highest anticipated snow level.
  • Page 31 ing Pipe and Fittings section of the manual. A) Cement the Y NOTE: Ensure the termination height is above the roof sur- Concentric fitting to the 4² diameter kit pipe. (See face or anticipated snow level as shown in Figure 30 for Figure 32) B) Cement the 3²...
  • Page 32 6. Gas Supply and Piping WARNING NOTE: Refer to Figure 35 or Figure 36 for the general layout at the furnace. The rules listed apply to natural and LP gas pipe installations. CARBON MONOXIDE POISONING, FIRE AND NOTE: On the Dual Certified or Direct Vent models, install the gas EXPLOSION HAZARD.
  • Page 33 Figure 36 Typical Gas Piping for Downflow Use elbows and 3² ² ² ² pipe nipple to connect valve to piping when using left side gas pipe entry. LP Low pressure switch. Optional LP conversion. Manual shut- off valve Alterative Drip Leg and Union, Union* should be outside the cabinet.
  • Page 34 MANIFOLD PRESSURE AND ORIFICE SIZE FOR HIGH ALTITUDE APPLICATIONS NATURAL GAS MANIFOLD PRESSURE (² ² ² ² w.c.) Table 6 Table 6 MEAN ELEVATION FEET ABOVE SEA LEVEL HEATING 0 to 2000 2001 to 3000 3001 to 4000 4001 to 5000 5001 to 6000 6001 to 7000 7001 to 8000...

  • Page 35: Electrical Wiring

    Natural Gas Input Rating Check Final Check WARNING NOTE: The gas meter can be used to measure input to furnace. Rating is based on a natural gas BTU content of 1,000 BTU’s per cubic meter. Check with gas supplier for actual BTU content. FIRE OR EXPLOSION HAZARD Turn OFF gas supply to all appliances and start furnace.

  • Page 36: Electrical Connections

    Furnace Control furnace will automatically shift to the high Heat mode for the re- maining duration of the heating cycle. The furnace control is preset at the factory with a fixed blower ON For 2- -stage thermostat installations, the R, W1 and W2 wires delay of 30 seconds in the heating mode.

  • Page 37: Ductwork And Filter

    Control Connections Figure 39 Diagnostic Light Dip Switch See “Wiring Diagram” for switch settings 24 VAC FUSE DEHUM 25- -24- -74 8. Ductwork and Filter WARNING WARNING CARBON MONOXIDE POISONING HAZARD. CARBON MONOXIDE POISONING HAZARD. Failure to follow this warning could result in death Failure to properly seal duct could result in death or personal injury.
  • Page 38 Filter Installation using Filter Rack NOTE: Furnaces with 5 TONS cooling rating REQUIRE two(2) side returns or one side return with bottom return. When installing or removing a bottom mounted filter, slide the two Bottom returns can be made by removing the knockout pan- side filter clips to the back of the furnace BEFORE installing or re- el in the furnace base.
  • Page 39 Combustible Floor Installation Standoff Filter Rack Figure 44 WARNING FIRE HAZARD. Failure to install unit on noncombustible subbase could result in death, personal injury and/or Using Optional property damage. Standoff Filter Place furnace on noncombustible subbase on Rack downflow applications, unless installing on non- - combustible flooring.

  • Page 40: Checks And Adjustments

    Figure 45 Furnace Subbase Figure 46 Coil Cabinet Subbase A = 4 1/4” Minimum clearance from back of hole to wall or other obstruction. Plenum Plenum Combustible Floor Base 2² 2² 1² 2² 2² 1² Hole in Floor Hole in Floor 25--20--46 25--20--46b...

  • Page 41: Temperature Rise Check

    Manifold Gas Pressure Adjustments · Stable and blue flames. Dust may cause orange tips or wisps of yellow, but flames MUST NOT have solid, yellow (Hi & Lo Fire) tips. · Flames extending directly from burner into heat ex- NOTE: Make adjustment to manifold pressure with burners oper- changer.
  • Page 42 Changing Blower Speed Note: When using the same speed on motors with (4) speed (*9MPT Models) leads, it will be necessary to tape off the terminal of the motor speed lead removed from the “Hi Heat or Lo Heat” or “Cool” WARNING terminal with electrical tape since an open terminal will not be available at the “M1”...

  • Page 43: Furnace Maintenance

    Thoroughly check the system after modification to ensure the NOTE: The blower speeds that the manufacturer sets from the proper operation of the circulating air blower in all modes of opera- factory for this product are based on a nominal 400 CFM per ton tion.

  • Page 44: Sequence Of Operation & Diagnostics *9Mpv

    11. Sequence of Operation & Diagnostics (*9MPV) The following is the normal operating sequence. Cooling (Y) Request: 24VAC signals applied to Y & G terminals of FCB (furnace control board). (Must have Y & G for cooling) · Cool motor speed is energized after 5 second Cool Fan On Delay time. Y &...
  • Page 45 Heating Request with Gas Shut Off: 24 VAC signals applied to W1 terminal of FCB. The FCB will attempt 4 cycles for ignition then go to soft lockout for 3 hours, and then try for ignition again as long as the heat call remains.

  • Page 46: Sequence Of Operation & Diagnostics *9Mpt

    12. Sequence of Operation & Diagnostics (*9MPT) The following is the normal operating sequence. Cooling (Y) Request: 24VAC signals applied to Y & G terminals of FCB (furnace control board). · Cool motor speed is energized after 5 second Cool Fan On Delay time. Y &...
  • Page 47 Heating Request with Gas Shut Off: 24 VAC signal applied to W1 terminal of FCB. The FCB will attempt 4 cycles for ignition then go to soft lockout for 3 hours, and then try for ignition again as long as the heat call remains.
  • Page 48 440 01 2021 01...
  • Page 49 Four Position Furnace Models Dual Certified *9MPT050F12C1 *9MPT075F14C1 *9MPT100J16C1 *9MPT125L20C1 *9MPV050F12C1 *9MPV075F12C1 *9MPV100J16C1 *9MPV125L20C1 * Denotes Brand (C, H, T) Ò Ò International Comfort Products, LLC Lewisburg, TN 37091 Fast Parts Division 866- -380- -3278 Save This Manual For Future Reference 440 01 2030 00...
  • Page 50 TECHNICAL SUPPORT Specifications *9MPT050F12 *9MPT075F14 *9MPT100J16 *9MPT125L20 General Gas Type L.P. L.P. L.P. L.P. Transformer Size (VA) T’stat Heat Anticipator Input (Btuh) Std/Alt. Hi Fire 50,000 75,000 100,000 125,000 Lo Fire 35,000 53,000 70,000 87,500 Output (Btuh) Std/Alt. Hi Fire 46,000 67,500 92,000...
  • Page 51 CIRCULATION AIR BLOWER DATA For 050 Models 3 Ton Units For 075 Models 3.5 Ton Units Speed Speed Med L Med H Med L Med H 1083 1301 1408 1025 1455 1724 1050 1242 1347 1001 1410 1662 1028 1195 1295 1366 1601...

  • Page 52: Wiring Diagram

    Wiring Diagram 13 . FURNACE CONTROL SW1 HEAT OFF DELAY THERMOSTAT TYPE COOL ON DELAY: 5 SEC SW1-1, SW1-2 COOL OFF DELAY: 90 SEC SW1-3 HIGH STAGE HEAT ON DELAY 30 SEC. LOW STAGE HEAT ON DELAY 45 SEC. EAC + HUM 1.0A MAX COMBINED CAPACITOR NOT E #2...
  • Page 53 (*9MPT) 14 . 440 01 2021 01...
  • Page 54 Replacement Parts - *9MPT Models -- *9MPT050F12C1, *9MPT075F14C1, *9MPT100J16C1 & *9MPT125L20C1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. *9MPT *9MPT Description Description Part Part Description Description Part Part Functional Number Non- Functional Number...
  • Page 55 Replacement Parts - *9MPT Models -- *9MPT050F12C1, *9MPT075F14C1, *9MPT100J16C1 & *9MPT125L20C1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. *9MPT *9MPT Description Description Part Part Description Description Part Part Functional Number Functional Number...
  • Page 56 TECHNICAL SUPPORT Specifications *9MPV050F12 *9MPV075F12 *9MPV100J20 *9MPV125L20 General Gas Type L.P. L.P. L.P. L.P. Transformer Size (VA) T’stat Heat Anticipator Input (Btuh) Std/Alt. Hi Fire 50,000 75,000 100,000 125,000 Lo Fire 35,000 52,500 70,000 87,500 Output (Btuh) Std/Alt. Hi Fire 46,000 70,500 92,000...
  • Page 57 Circulation Air Blower Data - *9MPV Heating, Cooling & Continuous Airflow Settings Continuous Blower (CFM) @ 0.10² ² ² ² Static Lo Heat Air Temperature Adjustment (° ° ° ° F)** Switch Settings Furnace Model Switch Settings Furnace Model 100K 125K 100K 125K...
  • Page 58 Circulation Air Blower Data - *9MPV Cooling Airflow Settings Figure 1 *9MPV050F12C COOLING (CFM VS. EXTERNAL STATIC PRESSURE) 1400 1200 1000 ESP" W.C Figure 2 *9MPV075F12C COOLING (CFM VS. EXTERNAL STATIC PRESSURE) 1600 1400 1200 1000 ESP" W.C 440 01 2021 01 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE...
  • Page 59 Circulation Air Blower Data - *9MPV Cooling Airflow Settings Figure 3 *9MPV100J20C COOLING (CFM VS. EXTERNAL STATIC PRESSURE) 2400 2100 1800 1500 1200 ESP" W.C Figure 4 *9MPV125L20C COOLING (CFM VS. EXTERNAL STATIC PRESSURE) 2400 2000 1600 1200 ESP" W.C 440 01 2021 01 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE...
  • Page 60 Wiring Diagram (Variable Speed Blower Motor) 15 . BLOWER DELAYS FURNACE CONTROL, SW1 HEAT OFF DELAY FACTORY THERMOSTAT TYPE COOL ON 5 SEC SETTING SW1-1, SW1-2 SW1-3 COOL OFF 90 SEC HEAT - ON HIGH 30 SEC. LOW 45 SEC. 1 2 3 1 2 3 1 2 3...
  • Page 61 (*9MPV) 16 . 440 01 2021 01...
  • Page 62 Replacement Parts - *9MPV Models -- *9MPV050F12C1, *9MPV075F12C1, *9MPV100J20C1 & *9MPV125L20C1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. *9MPV *9MPV Description Description Part Part Part Part Description Functional Number Number Heat Exchanger, Primary 1012850...
  • Page 63 Replacement Parts - *9MPV Models -- *9MPV050F12C1, *9MPV075F12C1, *9MPV100J20C1 & *9MPV125L20C1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. *9MPV *9MPV Part Part Part Part Description Description Number Number PART NOT ILLUSTRATED Partition, Front Ht Exchger 1012650 Door Screws...

This manual is also suitable for:

*9mpt100j16*9mpt075f14*9mpt125l20*9mpv050f12*9mpv075f12*9mpv100j20 ... Show all

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