90+Single S tageN9MP1 &N9MP2 *9MPD *Denotes Brands (C, H, T) Category IVFurnace o,. cz w.z FAN ASSISTED, FURNACE See section 4 for Cateqory IV definition. SAFETY REQUIREMENTS This furnace ca n be installed as a direct vent furnace using outside air for combustion or the furnace ca n use air from inside...
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START-UP CHECK SHEET For 90+ Furnace (Keep this page for future reference) Dealer Name: Address: Business Card Here City, State(Province), Zip or Postal Code: Phone: Owner Name: Manual Gas Shut-Off Upstream NOE_ of Furnace/Drip- Leg? Address: Condensate Drain Connected? City, State(Province), Zip or Postal Code: Condensate Drain Trapped? Transition Pressure switch hose relocated for U/D/H...
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1. Safe Installation Requirements • This furnace is NOT approved for installation in mo- bile homes, trailers or recreation vehicles. FIRE, EXPLOSION, AND ASPHIXlATION HAZARD • Seal around supply and return air ducts. Improper adjustment, alteration, service, • Install correct filter type and size.
FrozenWater Pipe Hazard Have someone check the structure frequently during cold weather to make sure it is warm enough to prevent pipes from freezing. Instruct them on a service agency to call to provide service, if required. WATER DAMAGE TO PROPERTY HAZARD -or- Failure to protect against the risk of freezing could...
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Installation Requirements Typical Upflow Installation 1. Install furnace level. Aluminum or non-rusting shield recommended.(See This furnace is NOT to be used for temporary heat of buildings Vent TerminationShieldingfor dimensions). or structures under construction. Coupling on ends of Install the vent pipes as short as practical.
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Dimensions & Clearances r-- ] MINIMUM CLEARANCES COMBUSTIBLE MATERIALS FOR ALL UNITS REAR FRONT (combustion air openings in 3" furnace and in structure) Required For Service *24" ALL SIDES Of SUPPLY PLENUM 1" SIDES VENT LEFT SIDE TOP OF FURNACE 1"...
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Installation Positions utility room. See Figure 4. Do not install furnace on its back or in the reverse airflow positions as safety control operation will be ad- This furnace can be installed in an upflow, horizontal (either left or versely affected.
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3. Combustion & Ventilation When the installation is complete, check that all appliances have For Single Pipe Installation adequate combustion air and are venting properly. Venting And Combustion Air Check in "4. Gas Vent Installation"Section this manual. Outdoor Combustion Air Method CARBON MONOXIDE POISONING HAZARD.
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3. When onepermanent outdoor opening i s used, theopening Indoor openings that comply with the Indoor Combus- requires: tion Air Method below a. 1sq.inoffree area per3,000 BTUH (700 mm2/kW) for Outdoor openings located as required in the Outdoor combined input o fallgasappliances inthespace (see Combustion Air Method above...
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i i iiiiiiiiiiiiiiiiiii_i;_;:_i:_i:_i:_i:_i:_i;!;!_;!_;;:_i!_i_;_!_!_i!;iiiiii_iiiiiiiiiiiiiiiiiiii_ii_i_!_!i!_i_i_i_i_i_i_i_i_i_i_i_!i!_!iii MINIMUMSPACEVOLUMEFOR 100%COMBUSTION ANDVENTILATION AIR FROMINDOORS(ft3) Other Than Fan-Assisted Total Fan- assistedTotal (1,OOO's B tuh) (1,000's Btuh) 0.60 1,050 1,400 1,750 1,250 1,875 2,500 3,125 3,750 0.50 1,260 1,680 2,100 1,500 2,250 3,000 3,750 4,500 0.40 1,575 2,100 2,625 1,875 2,813...
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For Two Pipe Installation CARBON MONOXIDE POISONING HAZARD Vent Check Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation, could result in carbon monoxide poisoning or death: Vent Pipe--.--_l Draft Hood Typical following steps...
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4. Vent and Combustion Air Piping • Solvent cements and glues. • Antistatic fabric softeners for clothes dryers. CARBON MONOXIDE POISONING HAZARD. • Masonry acid washing materials. Failure to properly vent this furnace could result Vent and Combustion Air Piping Guidelines death and/or personal...
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NOTE: It is allowable to use larger diameter pipe and fitting than • No other gas fired appliance or fireplace (solid fuel) shown in the tables but not smaller diameters than shown. vented into the chimney i!ii!ii!i • The top of the chimney MUST be sealed flush or crowned...
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Canadian Installation (1) U.S. Installation (2) Item Clearance Description 12" (30cm)# 12" (30cm) Clearance above grade, veranda, porch, deck, balcony, or anticipated snow level 6" (15 cm) for appliances_<10,000 BTUH (3kW),9" (23 cm) Clearance to a window or door that may he opened 6"...
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Canadian Installation (1) Item Clearance Descriptions U.S. Installation 12" (30cm)# Clearance above grade, veranda, porch, deck, balcony, or 12" (30 cm) anticipated snow level Clearance to a window or door that may be opened 6" (15 cm) for appliances _< 10,000 BTUH (3kW), 12" 4' (1,2 m) below or to the side of the opening.
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CondensateDrain Trap FROZEN AND BURST WATER PIPE HAZARD This furnace removes both sensible and latent heat from the prod- ucts of combustion. Removal of the latent heat results in con- Failure to do so could result in burst water pipes, densation of the water vapor.
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Upflow Installations Top Vent ONLY (Optional) Vent Drain & Clamps Pressure Switch Detail DrainTee le Pressure Switch Black Rubber Drain Tube 3/16" ID Black Rubber 112"ID & Clamps Corrugated s/8" ID & Clamps StreetEIbow /'CPVC Drain Connector Black PVC (Looseparts bag) 3/4"PVC X l/z"...
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Upflow Installations Vent thru Left Side Plastic Yellow or black ONLY Coupling & Clamps Either: The PVC Vent D rain & Clamps Drain Teeor a field supplied 2" PVC Te_ Dual Pressure Switch Detail Relief Tube Single Pressure Switch 3/16" ID Tee Trap White PVC (looseparts bag) Drain Tube...
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All Models Vent thru Right Side PlasticCap Yellow or black On Some Models ONLY Either: The PVC VentDrain Drain Teeor a field & Clamps supplied 2" PVC Tee Single Pressure Switch Detail Dual Pressure Switch Relief Tube Black Rubber 3/16" ID DrainTube Corrugated Sls"...
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Downflow Left Side Vent and Trap SIDE VIEW Plastic Cap Yellow orblack _Rotate downward Coupling& Clamps Drain Tube Black Rubber (Optional)_ NOTE_. Bw]t-in channel will 1/2" ID & Clamps he angled 5° to 10° also. VentDrain & Clamps Either: The PVC Drain Tee or a field supplied 2"...
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Downflow Right Side Vent and Trap Plastic Trap Connection "Clamp ears" Barbed Coupling, l/z" OD (loose arts bag) ointed OUT VentDrain Preassemble & Relief Tube & Clamps Elbow Tube insert into furnace SIDE VIEW Black Rubber Black Rubber 3/16" ID 1/2"...
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Horizontal Left Thru Top Vent Drain Single Pressure Switch Detail Trap Connection & Clamps Caps Yellowor black %lamp ears" Pointed OUT Preassemble & insert into furnace Alternate Orienation ReliefTube Black Rubber " ID Dual Pressure Switch (LooseParts Bag) 3/16" OD Relief Tube Extension , FBlack Rubber3/lS"...
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Horizontal Left-Side Vent Single Pressure Switch Detail Alternate Orienation Yellow or black Field Supplied Tee Level or Sloped towards Vent D rain Dual Pressure Switch &Clamps RAliM Tub_- Rlack Rubber '/10",D/ ElbowTube Black Rubber 2" ID & Clamps (Loose Parts Bag) TeeTrap White PVC (looseparts bag) Barbed Coupling, 1/2"...
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Horizontal Right thru Top Single Pressure Switch Detail Plastic Cap Trap Connection "Clamp ears" Alternate Orienation Yellow or black ElbowTube Black Rubber Preassemble& I_"ID & Clamps VentDrain insertintofurnace (LooseParts Bag) & Clamps Coupling & Clamps Field (Optional) WARNING Add Cap : _Clamp Relief Tube _upplied Black Rubber3/16"ID_...
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Horizontal R ight-SideVent Single Pressure Switch Detail Plastic Cap Yellow or black Coupling & Clamps Elbow Tube Black Rubber llz" ID & Clamps (Loose PartsBag) Relief Tube Black Rubber ID._ 3/16" FlexibleTubingConnector_ 3/16"OD (LooseParts Bag) Relief Tube Extension Black Rubber 3/16" ID Cut to Fit (Loose Parts Bag) Dual Pressure Switch...
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Connecting Vent and Combustion Air Piping Connecting Tee Trap to Condensate Trap and Main Drain Line CARBON MONOXIDE POISONING HAZARD Failure to properly seal vent piping could result in death, personal injury and/or property damage. Cement or mechanically seal all joints, fittings, etc.
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Proper Sealing Procedure Combustion Blower CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result RubberCoupling _Vent Pipe personal property damage, injury or death. & Clamps_ _([op Panel Exit) Do NOT use solvent cement that become VentPiDe _ N°TE: The 90 ° elbow is approved curdled, lumpy or thickened...
Vertical Termination Sidewall T ermination 12"or More ................AboveSnowLevel o r GradeLevel Figure 22 shows the proper installation and clearances vertical vent termination. vertical roof termination MIN. "18" Minimum for cold climates should be sealed with a plumbing roof boot or equivalent flashing.
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Concentric Vent and Combustion- Rooftop Inlet Vent and Exhaust- Air Sidewall Termination Air Termination 18" Min. for Cold Climates (SustainedBelow 0° F) 8" Min. 20' Max. 12" Min. Exhaust Level Exhaust 25-22-02d 25-22-43 Dimension "A" is touching or 2" maximum separation.
5. Gas Supply and Piping Gas input to burners MUST NOT exceed the rated input shown on rating plate. CARBON MONOXIDE POISONING, FIRE Do NOT allow minimum gas supply pressure to vary down- EXPLOSION HAZARD. ward. Doing so will decrease input to furnace. Refer to Table 6 for normal gas supply and manifold pressures.
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MANIFOLDPRESSUREAND ORIFICE SIZE FOR HIGHALTITUDEAPPLICATIONS NATURAL GAS MANIFOLD PRESSURE (" w.c.) FOR THE 50,000, 75,000, 100,000 and 125,000 BTUH MODELS MEAN ELEVATION FEET ABOVE SEA LEVEL HEATING 0 to 2001 to 3001 to 4001 to 5001 to 6001 to 7001 to VALUE 2000 3000...
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i i iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_;!!_;_;:_;_;_!!!i!i!i!i!i!i!i!i_i_ ¸_;_!_i!_!i_iiiiiiiiiiiiiiii_iiiiiiiiiiii_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i; i i iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii i ii ili ii i! LPG or PROPANE GAS MANIFOLD PRESSURE (" w.c.) FOR THE 80,000 BTUH MODELS HEATING VALUE MEAN ELEVATION FEET ABOVE SEA LEVEL at ALTITUDE 0 to 2001 to 3001 to 4001 to 5001 to 6001 to...
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3. Time h ow many s econds ittakes t he smallest dial o nthe gas NOTE: Ifmeter uses a2cubic f oot d ial, d ivide r esults ( seconds) by meter tomake one complete revolution. Refer toExample. two. 4. Relight allappliances andensure a llpilots areoperating. !i!i!i!!ii !i!i ilii!iiii!! Typ,c°,...
NOTE: Refer toFigure 30orFigure 31forthegeneral layout at Additional LP Connection Requirements thefurnace. Therules listed apply tonatural andLPgaspipe installations. Have a licensed LP gas dealer make all connections at stor- age tank and check all connections from tank to furnace. NOTE: OntheDual Certified orDirect Vent models, install the gas pipe grommet tothefurnace s ide panel withthegaspipe entry.
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Low voltage c onnections tofurnace m ust b emade on terminal Electrical Connections board to fan control. Set thermostat heat anticipator in accordance with the Technical NOTE: Junction Box can be mounted t oeithertheleftorright Support Manual. Optional Equipment All wiring from furnace to optional equipment...
7. Ductwork and Filter Side Return Cutout CARBON MONOXIDE POISONING HAZARD. A = 14112" Height of Cutout for 16" x 25" Filter Failure to properly seal duct could result in death and/or personal injury. 221/2" Width of Cutout for 16" x 25" Filter Do NOT draw return air from inside a closet or utility room where...
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CAUTION Mounted Filter Rack If filters only suitable heating application, advise homeowner that filter size need to be increased if air conditioning is added. Addition Of Air Conditioning When a refrigeration coil is used in conjunction with this unit, it must be installed on the discharge side of the unit to avoid con-...
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Subbases forCombustible Floors Dimensions Subbase forCombustible Opening In Base Typical Plenum Subbase forCombustible Floor D imensions Opening In Floor For Plenum Dimensions Floors P art N umber Furnace Subbase NAHH001SB 161/4 146/8 13112 13112 1511/16 283/4 149/16 NAHH002SB 161/4 181/4 17118 17118 195/16...
Condensate Line Raised by Base 25-20-52 8. Checks and Adjustments Adjust Pilot Burner FIRE OR EXPLOSION HAZARD. The furnace has a pilot flame to light the main burner. The flame should surround /8' to /2' of the flame sensor. See Figure 42.
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If itisnecessary to change speeds, refer to steps below. Main Burner Refer to Furnace WMng Diagramfor location of the heating and cooling speed taps located on the electronic fan control as well as location of unused blower motor speed leads. the chart (Table 12) to determine...
9. Furnace Maintenance FIRE, EXPLOSION, OR CARBON MONOXIDE ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARDS HAZARD Failure to follow safety warnings exactly could result Failure have furnace inspected in dangerous operation, serious injury, death maintained could result in fire, explosion, or carbon property damage.
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10. Sequence of Operation & Diagnostics The following is the normal operating sequence for the control system. Cooling (¥) Request: 24 VAC signals applied to Y & G terminals of EFT (electronic fan timer) control. • Cool motor speed energized after 5 second Cool Fan On Delay time.
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Gas Valve Diagnostic Codes (See Figure 44) = Control not powered Heartbeat = Normal Operation (Standby or call for heat) 1 Flash = Not used 2 Flashes = Pressure switch closed when should be open 3 Flashes = Pressure switch circuit was still sensed as open 30 seconds...
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HONEYWELL SV9541M "SMART VALVE" Sequence of Operation I POWERAPPLIEDTO APPUANCE THERMOSTAT CALLS FOR HEAT ¢ WAITFOR PRESSURESWITCHESTO OPEN I PRESSURESWITCHESPROVED OPEN? I COMBUSTIONBLOWER ENERGIZED PRESSURESWITCHESCLOSEDWITHIN 30 SEC- COMBUSTIONBLOWERDE- ENERGIZED ONDS? FIVE MINUTEWAIT PERIOD 3 SECONDPRE-PURGE PILOT VALVE OPENS: IGNITORPOWERED(1) L THREE SECOND FLAME FAILURE RECYCLE DELAY PILOT LIGHTSAND FLAMEIS SENSED I_uI...
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HONEYWELL SV9541M "SMART VALVE" Trouble shooting The 6 + X designation indicates a combi nation of flash codes: 6 flashes shows the control is in soft lockout, followed by X flashes to indicate the reason the control went into soft lockout. Last status code indicates repair...
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HONEYWELL SV9541M "SMART VALVE" Trouble shooting continued INDICATES CHECK/REPAIR STATUS Soft Lockout. Last failure was pressure switch Ignition system control switch must be in the ON position. Maximum recycle count exceeded 6 Flashes + Pressure switches operation, tubing, and wiring. 3 Flashes Restrictions in furnace air intake or vent piping.
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tical t ermination ispreferred• Field supplied p ipe andfittings a re Concentric Vent Dimensional required tocomplete theinstallation• Drawing Kit Components KitContents: 3" Rain Cap or 2" Rain Cap 311 DiameterSDR-26 Pipe, 191121 '' Long or 13/16" 4 DiameterSDR-26 Pipe, 371/8,Long, 2 DiameterSDR-26 Pipe, 315/8 Long or 21/2"DiameterSDR-26 Pipe,24"...
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Concentric Termination NAHA001CV & NAHA002CV Venting CARBON MONOXIDE POISONING HAZARD Table N9MP2 Models 50,000 & 80,000 Btuh Furnaces Failure to follow this warning could result in death, personal injury and/or property damage. NAHAOO2CV - 35' & (4) 90 ° elbows with 2" PVC pipe or NAHAOOICV - 65' &...
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Install the rain cap and the small diameter pipe assembly Concentric Vent Sidewall the Y concentric fitting and the large pipe assembly. Ensure Attachment that the small diameter pipe is bottomed out and securely cemented in the Y concentric fitting. Cement the furnace combustion...
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CIRCULATION AIR BLOWER DATA For 050 Models 3 Ton Units For 080 Models 4 Ton 19" & 22314 " Units Speed Med L Med H Speed Med L Med H 1083 1301 1408 1109 1527 1850 1050 1242 1347 1087 1482 1791 1028...
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WARNING: ELECTRICAL SHOCK HAZARD LADDER DIAGRAM CONNECTION DIAGRAM DISCONNECT BEFORE SERVICING >OO _mr- 115V.-60HZ NEUTRAL MAi-NUM_-TQ ...... INTERLOCK FIELD ROLLOUT SWITCH 1 TO 3 IN mE_ m CONNECTION ----- SERIES DEPENDING ON MODEL. r-mr- >SWITCH >m> INTERLOCK GAS VALVE ..... SWITCH 1612t -----...
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Replacement Parts - NgMP1 & NgMP2 Models N9MP105OB12B1, N9MP1075B12B1, N9MP108OF16B1, N9MP11OOF14B1, N9MP11OOJ2OB1 & N9MP1125J2OB1 - N9MP205OB12B1, N9MP2075B12B1, N9MP208OF16B1, N9MP21OOF14B1, N9MP21OOJ2OB1 & N9MP2125J2OB1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. N9MP1 N9MP2 Description...
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Replacement Parts - NPMP1 & NPMP2 Models N9MP1050B12B1, N9MP1075B12B1, N9MP1080F16B1, N9MP1100F14B1, N9MP1100J20B1 & N9MP1125J20B1 - N9MP2050B12B1, N9MP2075B12B1, N9MP2080F16B1, N9MP2100F14B1, N9MP2100J20B1 & N9MP2125J20B1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Description Part N9MP1...
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Replacement Parts - NPMP1 & NPMP2 Models N9MP105OB12B1, N9MP1075B12B1, N9MP108OF16B1, N9MP11OOF14B1, N9MP11OOJ2OB1 & N9MP1125J2OB1 - N9MP205OB12B1, N9MP2075B12B1, N9MP208OF16B1, N9MP21OOF14B1, N9MP21OOJ2OB1 & N9MP2125J2OB1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. N9MP1 N9MP2 Description...
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Replacement Parts - NgMP1 & NgMP2 Models N9MP1050B12B1, N9MP1075B12B1, N9MP1080F16B1, N9MP1100F14B1, N9MP1100J20B1 N9MP1125J20B1 - N9MP2050B12B1, N9MP2075B12B1, N9MP2080F16B1, N9MP2100F14B1, N9MP2100J20B1 & N9MP2125J20B1 (Natural Gas) Replacement part supplied will be current active part. For parts not listed, consult place of purchase. N9MP1 N9MP2 Description OSOB...
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Replacement Parts - *gMPD Models - *9MPDO50F12B1, *9MPDO75F12B1, *9MPDO80J16B1, *9MPD100J14B1, *9MPDIOOJ2OB1 & *9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Description Part *9MPD Functional Number 080J16B 100J14B 100J20B 128L20B 080F12B...
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Replacement Parts - *gMPD Models- _9MPDO50F12B1, _9MPDO75F12B1, _9MPDO80J16B1, _9MPD100J14B1, _9MPDIOOJ2OB1 & _9MPD125L20B1 (Natural Gas) _Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Part *gMPD Description Non- Functional Number 050F12B 078F12B 080J16B 100J14B 100J2OB...
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Replacement Parts - *gMPD Models - *9MPDO50F12B1, *9MPDO75F12B1, *9MPDO80J16B1, *9MPD100J14B1, *9MPDIOOJ2OB1 & *9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. *gMPD Part Description Non- Functional Number 050F12B 075F12B 080J16B 100J14B...
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Replacement Parts - *gMPD Models - +9MPDO50F12B1, +9MPDO75F12B1, +9MPDO80J16B1, +9MPD100J14B1, +9MPDIOOJ2OB1 & +9MPD125L20B1 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. *gMPD Part Description Non- Functional Number 050F12B 075F12B 080J16B 100J14B...
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