ICP H9UHX060F12A Installation Instructions Manual

ICP H9UHX060F12A Installation Instructions Manual

90+ single stage gas furnace direct or nondirect vent category iv furnace

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90+ SINGLE STAGE GAS FURNACE DIRECT OR NON-
DIRECT VENT
Category IV Furnace
*9U HX Upflow/Horizontal
* Denotes
Brands
(C, H, T)
SAFETY
CONSIDERATIONS
Improper installation,
adjustment,
alteration, service,
maintenance,
or use can cause explosion, fire, electrical
shock, or other
conditions
which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized
kits or accessories
when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching
cloth for brazing operations.
Have fire extinguisher
available. Read these instructions thoroughly
and follow all warnings or cautions included in literature and
attached to the unit. Consult local building codes, the current editions of the National Fuel Gas Code (NFCG) NFPA 54/ANSI
Z223.1, and the National Electrical Code (NEC) NFPA 70.
In Canada refer to the current editions of the National standards of Canada CAN/CSA-B149.1
and .2 Natural Gas and Propane
Installation Codes, and Canadian Electrical Code CSA C22.1.
Recognize safety information. This is the safety-alert
symbol /b,. When you see this symbol on the unit and in instructions
or
manuals, be alert to the potential for personal injury. Understand these signal words; DANGER, WARNING, and CAUTION. These
words are used with the safety-alert
symbol.
DANGER identifies the most serious hazards which will result in severe personal
injury or death. WARNING signifies hazards which could
result in personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
®
International
Comfort
Products, LLC
Table of Contents
Lewisburg, TN 37091 U.S.A.
4
2. Installation ..................................
5
3. Combustion & Ventilation Air ....................
9
13
5. Concentric Vent Termination ....................
30
6. Gas Supply and Piping ........................
32
INSTALLER:
Affix these instructions
on or adjacent
to the furnace.
CONSUMER:
Retain these
instructions
for future reference.
7. Electrical W iring ............................
36
8. Ductwork and Filter ..........................
37
9. Checksand Adjustments......................
39
10.FurnaceMaintenance........................
41
42
Technical S upport .............................
44
O
CARBON
MONOXIDE
POISONING
AND
FIRE
ELECTRIC
SHOCK
HAZARD
HAZARD
Failure to follow
this warning
Failure
to follow
this warning
could
result in
could
result in personal
injury
personal
injury,
death,
and/or
property
dam-
and/or
death,
age.
Turn Off All Power
Before
This furnace
is not designed
for use in mobile
Servicing.
homes,
trailers
or recreational
vehicles.
Portions
of the text and tables are reprinted from NFPA 54 / ANSI Z223,1-2006_%
with permission
of National
Fire Protection
Association,
Quincy, MA 02269 and American
Gas Association
Washington
DC 20001.
This reprinted
material is not the complete
and official position of the NFPA or ANSi
on the referenced
subject
which is represented
only by the standard
in its
t_nfirtl_,
Printedin
U.S.A.
440 01 1050 06
Feb 2009
Specifications
are subject to change without notice.

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Summary of Contents for ICP H9UHX060F12A

  • Page 1: Table Of Contents

    90+ SINGLE STAGE GAS FURNACE DIRECT OR NON- DIRECT VENT Category IV Furnace *9U HX Upflow/Horizontal * Denotes Brands (C, H, T) SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage.
  • Page 2 Required Notice for Massachusetts Installations Important The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows: 5.08: Modifications to NFPA-54, Chapter 10 2) Revise 10.8.3 by adding the following additional requirements: For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet...
  • Page 3 START-UP CHECK SHEET For 90+ Furnace (This sheet is optional. Keep this page for future reference.) Date of Start-Up: Calculated Firing Rate:(See Checks and Adjustments Section) Dealer Name: Heating Check Address: Measured Line Pressure when Firing Unit: City, State(Province), Zip or Postal Code: Measured Manifold Gas Pressure: Phone: Temperature of Supply Air:...
  • Page 4: Safe Installation Requirements

    1. Safe Installation Requirements Always install furnace to operate within the furnace's intended temperature-rise range with a duct system which has an external static pressure within the allowable range, FIRE, EXPLOSION, AND ASPHYXIATION HAZARD as specified in "Technical Support Manual" of these instructions.
  • Page 5: Installation

    Do not use this unit if any part has been under water. Turn off the water supply to the structure and drain the water Immediately call a qualified service technician to inspect the lines if possible and add an antifreeze for potable water to unit and to replace any part of the control system and any gas drain traps and toilet tanks.
  • Page 6 Maintain clearance for fire safety and servicing. A front clearance of 24"(609.6mm) required and 30" (762mm) recommended for access to the burner, controls and filter. CARBON MONOXIDE POISONING HAZARD See clearance requirements in Figure 2. Failure to follow this warning could result Use a raised base if the floor is damp or wet at times.
  • Page 7 Dimensions & Clearances MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR ALL UNITS - in (mm) REAR FRONT (combustion air openings in 3" (76.2) furnace and in structure) Required For Service *24" (609.6) ..ALL SIDES Of SUPPLY PLENUM 1" (25.4) SIDES VENT LEFTSIDE "...
  • Page 8 Knockouts Furnace InstallationConsiderations The installation of the furnace for a given application wilt dictate the position of the furnace, the airflow, ductwork connections, vent and combustion air piping. Consideration must be given to the CUTHAZARD following: Failure to follow this caution may result in personal CondensateTrap and Drain Lines injury.
  • Page 9: Combustion & Ventilation Air

    Violette pour conduit en evacuation des gaz et IPEX Systeme This furnace can be installed horizontally in an attic, basement, crawl space, alcove, or suspended from a ceiling in a basement or 636(1) ,M ciment pour PVC pour conduit en evacuation des gaz, utility room.
  • Page 10 OutdoorCombustionAir Method 1. Section 9.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, (NFGC), ANSI Z223.1-2006/NFPA 54-2006 A space having less than 50 cubic feet per 1,000 BTUH (4.8 cubic in the U.S., meters per kW) input rating for all gas appliances installed in the 2.
  • Page 11 1) Calculate the Ratio of all Indoor Space volume 3) Minimum size of Outdoor openings shall be the size divided by required volume for Indoor Combustion required in Outdoor Combustion Air Method above Method. multiplied by reduction Factor. 2) Outdoor opening size reduction Factor is I minus the Ratio in 1) above.
  • Page 12 Table 2 Minimum Space Volumes were determined by using the In spaces that use the Indoor Combustion Air Method, following equations from the National Fuel Gas Code ANSI infiltration should be adequate to provide air for combustion, Z223.1/NFPA 54-2006, 9.3.2.2: ventilation and dilution of flue gases.
  • Page 13: Vent & Combustion Air Piping

    For Two Pipe Installation(DirectVent) This furnace can NOT be common vented or connected to any CARBON MONOXIDE POISONING HAZARD type B, BW or L vent or vent connector, nor to any portion of a Failure to follow the steps outlined below for each factory-built or masonry chimney.
  • Page 14 Loosely assemble all venting parts without adhesive (pipe • Commercial buildings. joint cement) for correct fit before final assembly. • Buildings with indoor pools. Furnace shall be installed so as to prevent the accumulation • Furnaces installed in laundry rooms. of condensate.
  • Page 15 When the vent or combustion air pipe height above the roof NOTE: It is allowable to use larger diameter pipe and fitting than shown in the tables but not smaller diameters than shown. exceeds 30" (76.2mm), or if an exterior vertical riser is used on a horizontal vent to get above snow levels, the exterior For "Concentric Termination Kit"...
  • Page 16 Figure 7 Direct Vent Termination Clearance B..- AREA WHERE TERMINAL IS NOT PERMITED !/X_ AIR SUPPLY INLET VENTTERMINAL \\\\\, Ilem Clearance Descdplion Canadian Installation U.S. Installation Clearance above grade, veranda, porch, deck, balcony< 12 inches(30 12 inches (30 cm) anticipated snow level Clearance...
  • Page 17 Other than Direct Vent Termination Clearance AREAWHERE TERMINAL IS NOT PERMITED VENTTERMINAL Item Clearance Descriptions Canadian Installation (1) U.S. Installation (2) Clearance above grade, veranda, porch, deck, balcony, or 12 inches (30cm) # 12 inches (30 cm) anticipated snow level Clearance to e window or door that may be opened 6 inches (15 cm) for appliances <...
  • Page 18 Condensate DrainTrap This furnace removes both sensible and latent heat from the FROZEN AND BURST WATER PIPE HAZARD products of combustion. Removal of the latent heat results in Failure to follow this caution may result in property condensation of the water vapor. The condensate is removed from the furnace through the drains in the plastic transition and the vent damage.
  • Page 19 ///ii///iliiii/i/iiiiiiiii/i!iiii/ilili!/iiiii/!i!i;iiliiiilii/i!iiliiii _,_,ii'i _ i_11_ Upflow Installations Top Vent (18.1mm)PVC DrainTubeBlackRubber5/8"(15.9mm)ID & or 1/2" (12.7mm) 25-24-80 CPVC(Fieldsupplied) Clamps,Cutlength to fit (Looseparts bag) Representative drawing only, some models may vary in appearance. Upflow Installations Top Vent (SeeFigure 10) Remove knockout from the side of the furnace casing where drain Glue the CPVC street elbow to the trap using appropriate cleaner tube will exit.
  • Page 20 ///ii///iliii/!/i/iiiiiiiii/i!iiii/!Iili!/iiiiii/!i!iiiliiiiii/i!ii/ii/lii!i! _:11;1_ Upflow Installations Vent through Left Side Upflow Installations Vent through Left Side (See Figure 11) Remove drain tee from inducer discharge and remove black drain Cut the black drain tube [5/8" (15.9mm) ID - in loose parts bag] ID from bottom of drain tee.
  • Page 21 M iiiiMiii_:iiiY!iiiiIiii;ii_iiii_JJiiiIii!!i_i_i_!iii_iii!iiiiiH_1i_iii!!i_i_iii_iiiii!iiiYiiii!ii_iii_[!ii All Models Vent through Right Side Plastic Cap Yellowor black SIDE VIEW _" Rotate downward 5 ° to 10° i'<" (Looseparts bag) beangled 5"to 10" also. 25-24-82 Representative drawingonly,somemodelsmay varyin appearance. All Models Vent through Right Side (See Figure 12) Disconnect the black drain tube between the drain vent and the Install the (12.7mm) CPVC street elbow on discharge of trap...
  • Page 22 ///i//!iiiiiiii!_:/ii:i,liiiitiiilillilliiiiii'i'ii'iiili!lliiii/!iiii//ili!!/ Horizontal Left through (loosepartsbag) 25-24-84 Representative drawingonly,somemodelsmay varyin appearance. Horizontal Left through Figure 13) (See Disconnect the hoses from the trap assembly, and remove trap Connect the (4.8mm) ID relief tube to the middle port on the 3/16" trap. If an extension is required, use (4.8mm) OD flexible and trap mounting bracket from the blower compartment.
  • Page 23 _ii_ii_i_iii_:_:i:i_ii_iiiiiii`_i!i_iii_ii_i_iiiiii_i_;_ Horizontal Left-Side Vent Single Pressure Switch Detail Alternate Orientation Yellow or black Plastic Cap Field SuppliedTee_\ S!oped t owage Vent Drain Dual Pressure Switch T ..... & Clamps ..............Relief T ube Black Rub- ......................i,_! j (4.Smm)ID 3/16" ..
  • Page 24 iiiiiiiiiiii!!iii_;iiiii!i_iiiiiii!ii_iii_iiii_iiiHHiiii_iiHii!iiii11ii!iii_iHiiiiiiii!i!_!iHii_iHHHHHiiii i_i_!_! Horizontal Right through 25-24-89 Leave room forclamp Cut Here Representative drawingonly,somemodelsmay varyin appearance. Horizontal Right through Figure 15) (See Disconnect the hoses from the trap assembly, and remove trap Connect the (4.8mm) ID relief tube to the middle port on the 3/16"...
  • Page 25 iiiiiiiiiiiiiiiii_;iiiY!iiii_iiii1Iiiii!_!!iii_ii!!i_i;i_i;iii!iiiiiH_1i_Iiii!iit!!iiiiX_;i!_iii!{{iiii!_!iiii;;;iii! Horizontal Right-SideVent Plastic )," Yellow or black ..--o_ ..-. =_z- --j "_ ...., Coupling & Clamps ,;_ ,_-"_, _j i ", (Optional) //// ,' ,/ ,,ji l_- .._" i/ ..........Vent Drain x ;_- &Clamps Field...
  • Page 26 Connecting Vent and Combustion Air Piping Connecting Tee Trap to Condensate Trap and Main Drain Line CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result personal injury or death. Cement or mechanically seal all joints, fittings, etc. to prevent leakage of flue gases. Refer to Figure 10 through Figure 16 that corresponds to the installation position of the furnace for the application.
  • Page 27 iiiiii;_iiiii_iiiiii_i_iiii_ii_ii_i!i!i0Iiiiiiiiiiiii!!iiii_i:_iiii_!iIiii_i!_ii!iii!ii1i_i_i;iii After checking pipe and socket for proper fit, wipe socket and pipe with cleaner-primer. Apply a liberal coat of primer Proper Sealing Procedure Combustion Blower to inside surface of socket and outside of pipe. Do NOT allow primer to dry before applying cement. Apply a thin coat of cement evenly in the socket.
  • Page 28 Check hole sizes by making sure it is smaller than the !iiiiiiii! 1 {iiii iiiiiiiiiii1ii ;; Recommended Alternate Installation couplings or elbows that will be installed on the outside. The forSustained C old Weather [ 0° F(-17°0)& below for24 couplings or elbows MUST prevent the pipe from being hours or more consecutive hours] pushed back through the wall.
  • Page 29 Multi VentTerminationClearances Sidewall Inlet Vent and Exhaust- Air Termination When two (2) or more furnaces are vented near each other, each furnace must be individually vented. _;'_;--_;_"_-_-I;t->;J";;"S_D-_-S;;";J-C_;_-:/ ..I_ " Two (2) vent terminations may be installed as shown in Figure 23, ..
  • Page 30 5. Concentric Termination VentTermination Clearances Consignes speciales pour I'installation de ventillation Canada L'installation faite au Canada doit se conformer aux exigences du code B149. Ce syst6me de ventillation dolt composer de tuyaux, raccords, ciments et appr6ts conformes CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD au ULC $636.
  • Page 31 Vertical & Horizontal Termination _igu_ _::i Concentric Vent Dimensional Drawing Determine the pipe diameters required for the installation ..B PVC from Table 4 and Figure 30. Determine the best location for the termination kit. See Figure29 vertical termination Figure33 horizontal termination.
  • Page 32: Concentric Vent Termination

    iMiiMiiii_:iiiYi_Iiii_i_i!iiiiIi_iiii1iiiiiii_iiiiiiiii1ii!_i_iii_i_:iiii_i_iiiiii_iiIiiiMiii_i_ii _,i_iilili : _ i _|gure_ Concentric Vent and Combustion- :: __ii_: Rain Cap to Vent Pipe Assembly ..Air Side Termination Drillclearancehole in rain : eesew cap and pilot hole in vent pipe. Roof Overhang ....m n 25-22-02 (Field supplied) ..
  • Page 33 NOTE: Refer to Figure 34 for the general layout at the furnace. • Gas input must not exceed the rated input shown on the rating plate. Overfiring will result in failure of heat exchanger The rules listed apply to natural and Propane gas pipe installations. and cause dangerous operation.
  • Page 34 SupplyPressure Additional PropaneConnectionRequirements Have a licensed Propane gas dealer make all connections at storage tank check all connections from tank furnace. FIRE HAZARD If copper tubing is used, it MUST comply with limitation set in Failure to follow this warning could result National...
  • Page 35 The burner orifice part nos. are as follows: NOTE: Main burner orifices can be changed for high altitudes. Orifice #41 1096942 Orifice #42 1011351 Disconnect gas line from gas valve. Orifice #43 1011377 Orifice #44 1011352 Remove manifold from furnace. Orifice #45 1011353 Orifice #46...
  • Page 36: Electrical Wiring

    2. When installation is complete, test all pipe connections for Apply a commercial soap solution to all joints to test for leaks with the gas pressure less than PSlG to the gas leaks. Correct any leaks indicated by bubbles. 1/2_" valve.
  • Page 37: Ductwork And Filter

    Furnace Control Fuse Electrical Connections The 24V circuit contains a 5-amp, automotive-type fuse located NOTE:Junction Box can be on furnace control. (See Figure 37) Any electrical shorts of 24V mountedto either the left or right wiring during installation, service, or maintenance may cause fuse side.
  • Page 38 Bottom returns can be made by removing the knockout Side Mounted Filter Rack panel in the furnace base. Do NOT remove knock-out except for a bottom return. Installation of locking-type dampers are recommended in all branches, or in individual ducts to balance system's air flow. Non-combustible, flexible duct...
  • Page 39: Checksand Adjustments

    Refer to Figure 42 and for guidelines to install filters. Furnaces Addition Of Air Conditioning which require larger filter media and have limited clearances on one side of furnace, require a standoff filter rack, see Figure 42, When a refrigeration coil is used in conjunction with this unit, it must available from your distributor.
  • Page 40 Natural Gas Input RatingCheck Ignitor Location NOTE: The gas meter can be used to measure input to furnace. Rating is based on a natural gas BTU content of 1,000 BTU's per 21/16(52.4) cubic foot. Check with gas supplier for actual BTU content. 5j1 ,8,-: .
  • Page 41: Furnacemaintenance

    terminal of the thermostat to the G terminal on the furnace control. Blower Speed Chart When the FAN switch is turned from auto to ON the fan will operate continuously at "HEAT" speed. EAC wilt be energized in this Wire Color Motor Speed mode.
  • Page 42: Sequenceof Operation& Diagnostics

    11. Sequence of Operation & Diagnostics The following is the normal operating sequence. Cooling (Y) Request: 24VAC signals applied to Y & G terminals of FCB (furnace control board) • Coot motor speed is energized after 5 second Coot Fan On Delay time. Y &...
  • Page 43 Heating Requestwith Gas Shut Off: 24 VAC signal applied to W terminal of FCB. The FCB will attempt 4 cycles for ignition then go to soft lockout for 3 hours then try for ignition again as long as the heat call remains. Power reset will clear lockout.
  • Page 44 90+ Furnace Up fl o w/H oriz on ta l ]i]i]] Models Dual Certified *9U HX060F 12A2 *9U HX080J 12A2 *9U HX080J 16A2 *9U HX100 L20A2 * Denotes Brand International Comfort Products, LLC Lewisburg, TN 37091 U.S.A. Save This Manual For Future Reference 440 01 105006...
  • Page 45: Technical Support

    Model Specifications (*9UHX) TECHNICAL SUPPORT Manufacturers Number (Mfr No-See Rating Plate) ALL Models Specifications (*gUHX) *9UHX060F12A *9UHX080J12A *9UHX080J16A *9UHX100L20A General GasType Nat./Propane Nat./Propane Nat./Propane Nat./Propane Input(Btuh) 60,000 80,000 80,000 100,000 58,000 77,000 77,000 96,000 Output(Btuh) Transformer Size (VA) T'stat HeatAnti.cipator 30-60/17-33 35-65/19-36 30-60/17-33...
  • Page 46 CIRCULATION AIR BLOWER DATA (CFM#) *9UHXO60F12 (1)(2) * Denotes Brand *9UHXO80J16 (1)(2) * Denote Brand Speed Speed in wc in wc 1478 1204 2032 1690 1246 1418 1154 1952 1650 1250 _" 1350 1103 I:1. _" 1874 1601 1226 1280 1053 '_ _"...
  • Page 47 Wiring Diagram (*9UHX) FURNACE CONTROL COOL ON DELAY: 5 SEC COOL OFF DELAY: 90 SEC HEAT ON DELAY: 30 SEC EAC + HUM 1.0AMAX COMBINED HEAT HEAT HEAT HEAT OFF-DELAY OFF-DELAY OFF-DELAY OFF-DELAY =< £3 < PRINTED CIRCUIT BOARD NOTE #5 n"...
  • Page 48 Parts (*9UHX) \\\\\\\\\\\\\\\\\\\\\\\\ > > ....................................................jj j f: ,j _" Specifications are subject to change without notice. 44001 105006...
  • Page 49 Replacement Parts - *9UHX Models - *9UHX060F12A2, *9UHX080J12A2, *9UHX080J16A2 & *9UHX100L20A2 (Natural Gas) *DenotesBrand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Part Description *gUHX Number Functional 060F12A 080J12A 080J16A 100L20A 1012854 Heat Exchanger, Primary 1012858...
  • Page 50 Replacement Parts - *9UHX Models - *9UHX060F12A2, *9UHX080J12A2, *9UHX080J16A2 & *9UHX100L20A2 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Part Description *gUHX Non-Functional Number 060F12A 080J12A 080J16A 100L20A 1012866 Panel, Top 1012867...
  • Page 51 Replacement Parts - *9UHX Models - *9UHX060F12A2, *9UHX080J12A2, *9UHX080J16A2 & *9UHX100L20A2 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Part Description *gUHX Number Non-Functional 060F12A 080J12A 080J16A 100L20A 1012648 Partition, Front Heat Exchanger 1012651...
  • Page 52 Replacement Parts - *9UHX Models - *9UHX060F12A2, *9UHX080J12A2, *9UHX080J16A2 & *9UHX100L20A2 (Natural Gas) *Denotes Brand Replacement part supplied will be current active part. For parts not listed, consult place of purchase. Part *9UHX Description Non-Functional Number 060F12A 080J12A 080J16A 100L20A PART NOT ILLUSTRATED 1014488 Door Screws...

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