BETCO GeneSys 15 Operator And Parts Manual
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BETCO GeneSys 15 Operator And Parts Manual

15” floor cleaning machine
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E88900-00
15" Floor
Cleaning Machine
Operator and Parts
Manual
1001 Brown Avenue • Toledo, Ohio 43607-0127
Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com
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Summary of Contents for BETCO GeneSys 15

  • Page 1 E88900-00 15” Floor Cleaning Machine Operator and Parts Manual 1001 Brown Avenue • Toledo, Ohio 43607-0127 Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Receiving the Machine ........... 3 Introduction ..............3 Technical Specifications ..........4 General Safety Regulations ..........5 Machine Preparation ............6 Operation ..............7 - 8 Turning Off the Machine ..........9 Daily Maintenance ..........10 - 11 Troubleshooting ............12 Adjustments and Replacement ........

  • Page 3: Receiving The Machine

    RECEIVING THE MACHINE Immediately check, when receiving the machine, that all the materials indicated on delivery documents have been received and also that the machine has not been damaged in transit. If it has been damaged, this damage must be immediately reported to the shipper and also to our customer service department.

  • Page 4: Technical Specifications

    TECHNICAL DESCRIPTION Measurement Unit GeneSys 15 ™ Cleaning Width Inches Brush Diameter Inches Brush Rotation Brush Motor Power Vacuum Motor Power WATT Vacuum Motor Suction Inches of Water Solution Tank Capacity Gallons 3.00 Recovery Tank Capacity Gallons 3.25 Work Capacity Ft²/Hr...

  • Page 5: General Safety Regulations

    • Avoid damaging the power cable by crushing, bending, cutting or stressing it. • Whenever the power cable is damaged, immediately contact a Betco service center. • Do not mix different types of detergent as this may produce harmful gases.

  • Page 6: Machine Preparation

    MACHINE PREPARATION 1. LIFTING THE MACHINE A. The machine should be lifted using the front of the handle and the handgrip on the rear handle tower. 2. INSTRUMENT PANEL COMPONENTS The instrument panel components are identified as follows: A. ON/OFF Brush Control B.

  • Page 7: Operation

    OPERATION 1. HANDLE ADJUSTMENT A. Open the cam handle to release the handle locking gears. B. Move the handle either up or down to a comfortable operating height or the storage position. C. Close the cam handle to lock the gears back into place. 2.

  • Page 8: Operation

    OPERATION 3. SOLUTION FLOW CONTROL A. The solution flow control valve is located on the left side of the machine. B. Turn the knob clockwise to decrease solution flow or turn the knob counter-clockwise to increase the solution flow. C. To completely turn off the flow of solution, turn the solution knob clockwise until the valve is closed.

  • Page 9: Turning Off The Machine

    SHUTTING DOWN THE MACHINE 1. END OF WORK When shutting down the machine and before performing any type of mainte- nance: A. Turn off the solution control valve. B. Turn off the solution control switch, brush drive switch, and vacuum motor switch.

  • Page 10: Daily Maintenance

    DAILY MAINTENANCE 1. CLEAN THE RECOVERY TANK A. Remove lid from recovery tank. B. Lift tank from machine in a vertical direction. C. Rinse the inside of tank with warm water. D. Replace tank on machine and replace clear recovery tank lid. 2.

  • Page 11: Daily Maintenance

    DAILY MAINTENANCE 3. CLEAN THE SQUEEGEE ASSEMBLIES A. Remove recovery tank from machine. B. Release tabs holding squeegee assemblies in place. C. Disconnect vacuum hose from squeegee assembly. D. Clean squeegee assembly with water. E. Connect vacuum hose to squeegee assembly. F.

  • Page 12: Troubleshooting Guide

    TROUBLESHOOTING GUIDE PROBLEM CAUSE REMEDY The machine does not turn on Power cord is unplugged Plug Cord into 120V outlet The fuse is blown Replace fuse Insufficient water on brush Solution valve is closed Open valve No water in solution tank Fill solution tank with water Pump switch is off Turn the solution switch on...

  • Page 13: Adjustments And Replacement

    ADJUSTMENTS AND REPLACEMENT 1. BELT TENSION AND REPLACEMENT A. Remove the solution tank and recovery tank. B. Remove the solution control valve handle. C. Remove all of the bolts holding the main shroud to the base. D. Loosen the jam nut holding the belt tension bolt in place. E.

  • Page 14: Parts Diagrams

    UPPER/LOWER BASE DIAGRAM (Before February 2014) E88703 E88719 E88715 E83143 E88679 E88592 E83269 E88744 E88617 E88743 E81125 E88687 E88745 E83145 E88742 E88746 E88625 E88630 E88743 E50154 E88691 E81068 E88626 E88627 E88628 E88888 E82761 E88597 E88629 E88690 E89540 E83550 E88910 E88588 E88902 E50155 E88588...
  • Page 15 UPPER/LOWER BASE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E88626 Bearing, Ball, M19 OD x M10 ID x M5 T, Sealed 2 E11973 Hose Clamp, 1/2" OD Hose, Snap Grip, Plastic EP50154 Vacuum Motor 120 VAC 800 Watt E88627 Idler End Hub EP50155 Tubing, 1/4"...
  • Page 16 UPPER/LOWER BASE DIAGRAM UPPER/LOWER BASE DIAGRAM (After February 2014) E88703 E89568 E88719 E88679 E88745 E88742 E88744 E88743 E88743 E88746 E88617 E88592 E88687 EP50154 E88625 E88691 E88597 E88715 E81068 E88626 E88630 E88627 E83145 E89899 E81125 E88626 E83269 E88628 E83143 E88888 EP50219 E82761 E89898 E88629...
  • Page 17 UPPER/LOWER BASE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E81068 Washer, Fender 0.25 E88691 Gasket, Vacuum to Frame E81125 Wheel, 4" OD, 1/2" ID, Non Marking E88703 Gasket, Vacuum-Tank Seal E81604 Gasket, 3/4" x 1/4" x 4.0" E88715 Screw, 1/4"...
  • Page 18 HANDLE BASE DIAGRAM E83381 E88599 E88601 E88600 E88701 E88593 E88602 E88708 E88801 E88606 E83881 E83879 E88605 E88812 E88813 E88598 E88607 E88751 E83550 E88594 E88632 E82761 E88603 E81180 E88596 E83836 E83879 E20123 E82256 E88696 E88622 E83879 E88889 E81076 E88594 E88673 E88747 E82256 E88672 E88715...
  • Page 19 HANDLE BASE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E88603 Pin, Clevis 3/16 x 0.75, Zinc E20123 Washer, Split Lock, M5, Zinc E81076 Nut, 3/8"-16, Nylon Lock, Grade 5, Zinc E88605 Male Coupling E81180 Serial Number Decal E88606 O-Ring, M16 x 2.00 E82256...
  • Page 20 MOTOR DRIVE/LINKAGE DIAGRAM E88620 E88665 E88667 E88594 E88584 E88656 E88666 E88512 E88585 E86701 E88619 E20123 E88655 E89540 E88590 E88589 E83836 E11973 E88916 E88647 E88584 E82773 E88796 E88643 E88587 E88591 E88648 E88652 E88740 E88588 E88623 E88584 E88628 E88688 E88585 E88653 E88580 E88654 E88649 E88601...
  • Page 21 MOTOR DRIVE/LINKAGE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E11973 Hose Clamp, 1/2" OD Hose, Snap Grip, Plastic E88623 Torsion Spring, Foot Pedal Lock E20123 Washer, Split Lock, M5 Zinc E88626 Bearing, Ball M-19 OD x M10 ID x M5 Thk, Sealed 1 E88628 Snap Ring, External, M10, Zinc E82773...
  • Page 22 BUSHING PLATE DIAGRAM E88649 E88663 E88664 E88648 E88688 E88601 E88594 E82773 E88654 E88643 E88628 E88662 E88650 E88659 E88657 E88661 E88651 E88626 E88658...
  • Page 23 BUSHING PLATE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E88654 Foot Pedal Link Weldment E82773 Washer, Flat, M10 x 21 x 2, Zinc E88594 Washer, Split Lock, M6 Zinc E88657 Axle, Front Wheels E88601 Washer, M10 x 30 x 2.5, Zinc E88658 Front Wheel E88626...
  • Page 24 HANDLE DIAGRAM E88638 E89536 E88636 E88637 E88639 E88694 E88698 E88705 E88757 E88706 E88773 E88601 E88708 E88758 E88598 E88750 E89537 E88696 E88600 E88695 E88683...
  • Page 25 Decal Handle E88695 Screw, #8-18 x 1.00 Plastite, Pan Head, Phillips, Zinc 16 E89537 Decal, Front Handle Cover, Betco E88696 Screw, #8-32 x 0.375 Thread Forming, Pan Head, Phillips, Zinc 2 E88683 Cord, Extension, SJTW, 12ga, 20 A, 50' L, 3 Wire 1...
  • Page 26 SQUEEGEE/HOSE DIAGRAM E88684 E88674 E88615 E88617 E88720 E88611 E88604 E88616 E88671 E88614 E88612 E88618 E88613...
  • Page 27 SQUEEGEE/HOSE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E88611 Squeegee Shoe Outter E88618 Bolt, Carriage, M6 x 40, SS E88612 Squeegee Shoe Insert E88671 Pin, Clevis, .1875 X 1.25, SS E88604 Pin,Cotter M2 x 10, Zinc E88613 Squeegee Blade Outter E88614...
  • Page 28 SOLUTION TANK DIAGRAM E88709 E88677 E88710 E88712 E88711 E88802 E88704 E88675 E88717 E88739 E88700 E88699 E88699 E88689 E88606 E88610 E20292 E88705...
  • Page 29 SOLUTION TANK PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E88705 Screw, #8-18 x 0.50 Plastite, Pan Head, Phillips, Zinc 6 E20292 Washer, Flat, M4 x 9 x 0.8, Zinc E88606 O-Ring, M16 x 2.00 E88709 Vent Pin, Cap E88610 Female Coupling...
  • Page 30 RECOVERY TANK DIAGRAM E88716 E88748 E83879 E88749 E88707 E88685 E88678 E88631 E88798 E88718 E88799 E88714 E88797 E88890 E88713 E88800 E89538 E88702 E89539...
  • Page 31 E88713 Recovery Tank Seal E88890 Cable Tie 8x0.14 Plastic E88714 Recovery Tank Window Lower E89538 Decal, GeneSys 15, Right E88716 Screw, #10 x 3/8", Thread Forming Plastic, Pan Head, Zinc 13 E89539 Decal, GeneSys 15, Left E88718 Float Ball 37mm...

  • Page 32: Electrical Wiring Diagram

    ELECTRICAL WIRING DIAGRAM Pigtail With Twist Lock and Strain Relief WHITE GREEN VACUUM SWITCH WHITE BLACK YELLOW WHITE 20 AMP BLACK VAC RELAY BRUSH SWITCH VACUUM WHITE BLACK BLUE START BRUSH GREEN PUMP SWITCH WHITE BLACK PUMP ELECTRICAL WIRING PARTS LISTING Item# Part # Description Qty.

  • Page 33: Tool Kits

    TOOL KITS The following predefined tool kits are available for purchase: Hard Surface Tool Kit - EP50167 Includes: EP50166 - Vacuum and Solution Hose Assembly E88974 - 2-Piece Spray Wand Assembly EP50172 - Flip Tool Assembly E89542 - Mesh Tool Bag Carpet &...

  • Page 34: Tool Kit Diagrams

    TOOL KIT DIAGRAM Hose Assembly and 2 Piece Wand E88890 E88962 E88977 HOSE, VACUUM SPRAY ASSEMBLY EP50166 E88968 E88752 E88965 E88975 2 PIECE SPRAY WAND ASSEMBLY E88974 E88633 E88959 TOOL KIT PARTS LISTING Part # Description Part # Description E88633 Solution Hose E88968 Solution Tube and Fitment...

  • Page 35: Tool Kit Diagrams

    TOOL KIT DIAGRAM Tool Head E88970 E88978 CARPET HEAD ASSEMBLY E88964 E88963 E88960 E88965 E88959 SPRAY WAND ASSEMBLY E88976 FLIP TOOL ASSEMBLY EP50172 E88963 E88970 E88971 E88961 E88969 FLIP TOOL BRUSH ASSEMBLY EP50171 E88973 E88972 E89551 TOOL KIT PARTS LISTING Part # Description Part #...

  • Page 36: Warranty

    Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective the owner will be credited for the cost of replacement parts plus shipping and handling.

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