Whale SDP073R Installation Instructions Manual

Model number sdp073r dry deck 20

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Dry-Deck 20
Installation Instructions
Installation guidelines for
Model Number
SDP073R
Dry Deck 20
This booklet should be read before installation

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Table of Contents
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Summary of Contents for Whale SDP073R

  • Page 1 Dry-Deck 20 Installation Instructions Installation guidelines for Model Number SDP073R Dry Deck 20 This booklet should be read before installation...
  • Page 2 Thank you for purchasing this Dry-Deck 20 product. Since 1995 Whale have been the leading manufacturer of pump kits for use with shower trays and wet floors. These kits have the reputation of working reliably for many years without requiring maintenance.
  • Page 3: Table Of Contents

    Installation Contents Pump Installation Warnings Plumbing of Waste Pipe Before installation read the instructions. Use of Dry-Deck with a Macerator Pump Contact the technical helpline (0845 0694 253) Connect Flow Sensor to Hot & Cold if you are unsure. Supply of Shower Control Unit •...
  • Page 4: Pump Installation

    Pump Installation Before mounting the pump refer to the plumbing diagram opposite for maximum pipe runs. Mount the pump on a solid wall to prevent vibration. Use a back board if this is not possible. The pump is mounted vertically (see opposite) within 3 m of the gulley.
  • Page 5: Plumbing Of Waste Pipe

    Plumbing of Waste pipe Maximum and minimum pipe length Description Minimum Maximum H1 in From gully to vertical lift 0.1 m V in Vertical from floor to level of pump 0.15 m 0.5 m H2 in Inlet distance from vertical to pump 0.1 m H1 out From outlet to vertical rise...
  • Page 6: Tray Gulley Installation

    Standard Plumbing Gulley: Use silicone on top of the seal to ensure proper sealing beneath the tray. Using the hand tool provided to tighten the locking flange, fit the gulley cover into the sockets and push down with the palm of your hand to secure. When fitting in solid floors, remove enough concrete for the installation of the waste water pipe and gulley.
  • Page 7: Use Of Dry-Deck With A Macerator Pump

    Where the situation demands or if the pipe run is greater than that specified for the From pump Whale pump a macerator pump may be used. Contact the technical helpline (0845 0694 253) for assistance. The discharge from the pump must go into the top of the macerator box and not into lower side entries.
  • Page 8: Connect Flow Sensor To Hot & Cold Supply Of Shower

    Connect Flow Sensor to Hot and Cold Supply of Shower Fit the Flow Sensors with the arrow in the direction of flow to the shower, downstream of any other connections to the water supply. Each sensor must be protected by a filter which is supplied in the kit.
  • Page 9: Schematic Of Dry-Deck Components

    Schematic of Dry-Deck Components 1.11...
  • Page 10: Electrical Connections

    Electrical Connections 1.10 Switch off the power to the control unit 1.12 while making connections. Mount the control unit in a position where it is not easily accessible to the user. The enclosure is IP45 rated and may be mounted in zone 2 of the bathroom. Strip wires 10 mm and twist prior to inserting into spring loaded contacts.
  • Page 11: Auxilary Functions

    Auxilary Functions 1.11a LED Display: 1.11c Solenoid Switch: When not in programming mode the display See diagrams 1.13 and 1.14. shows ‘- -’ Aux 1 is for connection to a momentary Water flowing through the flow sensor is contact switch. When the user closes the indicated by alternately flashing 'flow rate' switch Solenoid 1 and Solenoid 2 are for flow sensor 1 and 'flow rate' for flow...
  • Page 12: Component Connections

    1.13 1.14...
  • Page 13: Principles Of Operation

    Principles of Operation 1.12b Switch power on to the control unit - the 1.12a Four stages of controller operation: LEDs will blink alternately. A simple setup Pump start: The pump controller is all that is required for trouble-free measures the volume of water released efficient performance of the Dry-Deck 20 into the shower tray.
  • Page 14 Pumping flow rate: Pump shut down:- Pump speed settings Over Run (Auto Sense) preferred option Prior to making adjustments turn the To set Auto Sense Over Run (indicated by shower on and wait till the pump runs. 'AS' on the LED) you must turn off the Set the shower flow rate to 8 ltrs/min.
  • Page 16: Pump Operation

    Pump Operation 1.14 The Whale Gulper pump uses a single 1.16 membrane to pump the water away. On the suction stroke, water and debris are drawn in through the inlet valve. With a chamber full of water the pump discharges the water through the two non-return valves on the outlet.
  • Page 17 For full warranty statement please see website. tools and similar apparatus. Immunity. Description of Equipment: Dry-Deck 20 Signed (Authorised Person) Shower Drain System Please contact the Whale Technical Helpline 0845 0694 253 for help with any queries EU Declaration of Conformity Signed Manufacturer’s Declaration...
  • Page 18: Dry Deck 20 Status Information

    Dry-Deck 20 Status Information The Dry-Deck 20 stores information on the Status display will be exited if either the mode or software version and on the usage of the pump. decrement key is pressed. This information may be accessed by pressing the Status display will be exited when all the fields up arrow while not in any Set Up mode.
  • Page 20: Dry Deck 20 Components

    Control Unit - 755.176 Pump - SDS041T...
  • Page 21: Gulley Options

    Surge Damper - 755.228 50mm Gulley - 755.140...
  • Page 22 90mm Gulley - AK1695 200 mm 13 mm 22 mm 16 mm 22 mm 155 mm Vinyl Floor Gulley - AK1610 200 mm 122 mm 16 mm 22 mm Tiled Floor Gulley - AK1615...
  • Page 23: Spares

    Dry-Deck Spares Pump Only SDS041T Flow Sensor SDS051T Diaphragm Service Kit SDS061T Pump Head Replacement SDS071T...
  • Page 24 Contact Details Whale Old Belfast Road, Bangor BT19 1LT, N. Ireland. Technical Helpline: 0845 0694 253 whalepumps.com dry-deck@whalepumps.com tel: +44 (0)28 9127 0531 fax: +44 (0)28 9146 6421 Ref. No 180.116/0607/v1...

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