Maintenance; Maintenance Safety; Scheduled Maintenance - Cushman HAULER PRO X Owner's Manual

MAINTENANCE SAFETY

To prevent serious injury or death, follow the procedures and comply with the safety
information in this manual while performing vehicle service or maintenance.
Use the tools shown in the tool list and wear the specified safety equipment when per-
forming vehicle service or maintenance.
Remove all jewelry before you service the vehicle.
Do not allow loose clothing or hair to contact the moving parts.
Do not touch hot objects.
Before you disconnect or connect a battery or any other wires, move the run/tow switch
to the TOW position and the key switch to the OFF position.
Disconnect the negative battery terminal before you service the vehicle to prevent acci-
dental operation.
The drive wheels must be lifted and supported on jack stands before you do any service
to the powertrain when the motor is in operation.
Choke the wheels and support the vehicle with jack stands. NEVER get under a vehicle
that is supported by a jack. Lift the vehicle according to the manufacturers instructions.
The electrolyte in a battery is an acid solution which can cause burns to the skin and
eyes. Completely clean all electrolyte spills that contact the body and eyes with clear
water. Contact a physician immediately.
Neutralize electrolyte spills with a solution of 2 teaspoons (10 ml) sodium bicarbonate
(baking soda) mixed in 1 quart (1 liter) of water. Clean with water.
Maintain constant awareness that some components are heavy, spring loaded, corro-
sive, explosive, can cause high amperage or get extremely hot. Battery acid and hydro-
gen gas can cause bodily injury. Keep your hands, face, feet and body away from any
area that can expose them to injury if an unexpected situation occurs.
After performing maintenance, test the vehicle in a safe area that is free from vehicle and
person traffic.
NOTICE: To decrease the risk of damage to the controller or motor, move the run/tow switch to the TOW posi-
tion before you tow the vehicle.
After you connect a battery or any other wires, wait a minimum of 30 seconds before you move the
switch to the RUN position.
To decrease the risk of engine damage, do not operate the vehicle at full throttle for more than 5
seconds if the drive wheels are lifted off the ground.

SCHEDULED MAINTENANCE

Consistent inspection, adjustment and lubrication of some components are necessary to maintain your vehicle so that
it remains in safe and reliable condition. Refer to the SCHEDULED MAINTENANCE CHART on page 40 for detailed
requirements.
Inspect, clean, lubricate, adjust and replace parts as necessary. Use TSV or equivalent replacement parts.
Record the maintenance items performed along with details in the MAINTENANCE LOG beginning on page 57.
NOTICE: Service and adjustments are important for safe and reliable vehicle operation. If not familiar with
safe service and adjustment procedures, have your dealer perform the operations.

MAINTENANCE

When you service the vehicle, always wear eye protection. Be careful
when working around batteries, using solvents or compressed air.
Use insulated tools within the battery area to prevent sparks or battery
explosion.
M
AINTENANCE
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