Olivetti ZU-606 Service Manual
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Olivetti ZU-606 Service Manual

Olivetti ZU-606 Service Manual

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ZU-606
SERVICE MANUAL
Code Y111420-1

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Summary of Contents for Olivetti ZU-606

  • Page 1 Option Printer ZU-606 SERVICE MANUAL Code Y111420-1...
  • Page 2 PUBLICATION ISSUED BY: Olivetti S.p.A. 77, Via Jervis - 10015 Ivrea (TO) Italy Copyright © 2009, Olivetti All rights reserved...

  • Page 3: Table Of Contents

    Field Service Ver. 1.0 Jul. 2009 CONTENTS ZU-606 OUTLINE PRODUCT SPECIFICATIONS ................1 MAINTENANCE PERIODICAL MAINTENANCE PROCEDURE ............5 Punch section ....................... 5 2.1.1 Replacing the punch scraps conveyance motor (M7) ........5 2.1.2 Replacing the punch clutch (CL1) ..............6 OTHER MAINTENANCE ITEM ................

  • Page 4: Field Service Ver. 1.0 Jul

    Field Service Ver. 1.0 Jul. 2009 Blank Page...

  • Page 5: Outline

    Field Service Ver. 1.0 Jul. 2009 1. PRODUCT SPECIFICATIONS OUTLINE PRODUCT SPECIFICATIONS A. Type Type Z-folding multi punching device B. Functions Punch Punching method Reciprocal punching method (punching each paper) No. of holes Metric area : 2 holes/4 holes (switched automatically) Inch area : 2 holes/3 holes (switched automatically) Hole diameter...
  • Page 6 1. PRODUCT SPECIFICATIONS Field Service Ver. 1.0 Jul. 2009 Z-folding Folding length A07TT1C010AA Paper size L (mm) a (mm) 209 or less 181 or less 4 ± 2 11 x 17 215 or less 8K *1 194 or less *1: Only for the Taiwan market Folding precision 2 mm or less 2 mm or less...
  • Page 7 Field Service Ver. 1.0 Jul. 2009 1. PRODUCT SPECIFICATIONS Maximum tray capacity (80 g/m The maximum number of sheets for the FS main tray at the Z- folding operation • Z-folding continuous: Max. 30 sheets • Z-folding/stapling: See the table below No.
  • Page 8 1. PRODUCT SPECIFICATIONS Field Service Ver. 1.0 Jul. 2009 Paper curling 5 sheets of paper immediately after the printing A07TT1C006AA a : Excluding the OHP paper : Amount of curl: 15 mm or less OHP paper : Amount of curl: 10 mm or less D.

  • Page 9: Maintenance

    Field Service Ver. 1.0 Jul. 2009 2. PERIODICAL MAINTENANCE PROCEDURE MAINTENANCE PERIODICAL MAINTENANCE PROCEDURE Punch section 2.1.1 Replacing the punch scraps conveyance motor (M7) A. Periodical replaced parts/cycle • Punch scraps conveyance motor: Every 1,000,000 counts B. Procedure 1. Remove the Z folding unit. See P.14 2.

  • Page 10: Replacing The Punch Clutch (Cl1)

    2. PERIODICAL MAINTENANCE PROCEDURE Field Service Ver. 1.0 Jul. 2009 2.1.2 Replacing the punch clutch (CL1) A. Periodical replaced parts/cycle • Punch clutch: Every 1,000,000 counts B. Procedure 1. Remove the Z folding unit. See P.14 2. Remove the punch unit. See P.17 3.
  • Page 11 Field Service Ver. 1.0 Jul. 2009 2. PERIODICAL MAINTENANCE PROCEDURE 5. Remove the C-clip [1], and remove the punch clutch [2]. NOTE • When reinstalling punch clutch [2], be sure to check the stopper [3] is engaged with a projection [4] of metal plate.

  • Page 12: Other Maintenance Item

    3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 OTHER MAINTENANCE ITEM Items not allowed to be disassembled and adjusted A. Paint-locked screws NOTE • To prevent loose screws, a screw lock in blue or green series color is applied to the screws.
  • Page 13 Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM E. Parts not allowed to be removed (1) Punch section • The precision of the punch edges is ensured in the punch unit. The normal punch opera- tion may be affected if it is disassembled. Never loosen or remove these screws and retaining rings.

  • Page 14: Disassembly/Reassembly Parts List

    3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 Disassembly/reassembly parts list Section Part name Ref. page Rear cover P.11 Upper cover P.12 Exterior parts Right cover P.12 Front cover P.13 Z folding unit P.14 Units Punch unit P.17 Z folding/conveyance unit P.18 Punch motor (M4)

  • Page 15: Disassembly/Reassembly Procedure

    Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM Disassembly/reassembly procedure 3.3.1 Rear cover 1. Remove the screw [1] and the clamp [2], and remove the power cord [3]. A109F2C500DA 2. Loosen the screw [1], and remove two screws [2], and remove the rear cover [3].

  • Page 16: Upper Cover

    3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 3.3.2 Upper cover 1. Remove the Z folding unit. See P.14 2. Remove four screws [1], and remove the upper cover [2]. A07TF2C001DA 3. Reinstall the above parts following the removal steps in reverse. 3.3.3 Right cover 1.

  • Page 17: Front Cover

    Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM 3.3.4 Front cover 1. Remove the Z folding unit. See P.14 2. Remove three screws [1], and remove the front cover [2]. A07TF2C003DA 3. Reinstall the above parts following the removal steps in reverse. Y111420-1 Service Manual...

  • Page 18: Z Folding Unit

    3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 3.3.5 Z folding unit A. Removal from the finisher 1. Open the front door of finisher [1]. 2. Remove two screws [2] and slide the finisher as shown in the illustration. A109F2C501DA NOTE •...
  • Page 19 Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM B. Removal from the main body 1. Remove the finisher. See P.14 2. Remove the punch waste box [1]. A07TF2C503DA 3. Remove three screws [1] and two washers [2]. A07TF2C504DA 4.
  • Page 20 3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 5. Remove the Z folding unit [1]. CAUTION • Make available collective manpower of an appropriate size for transport- ing the machine. A07TF2C506DA NOTE • When reinstalling the Z folding unit, use the upper/lower brackets [1] as a guide for positioning the Z folding unit.

  • Page 21: Punch Unit

    Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM 3.3.6 Punch unit 1. Remove the Z folding unit. See P.14 2. Remove the rear cover. See P.11 3. Remove the right cover. See P.12 4. Pull out the Z folding/conveyance unit [1].

  • Page 22: Z Folding/Conveyance Unit

    3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 3.3.7 Z folding/conveyance unit 1. Remove the Z folding unit. See P.14 2. Remove the upper cover. See P.12 3. Pull out the Z folding/conveyance unit [1]. A07TF2C007DA 4. Disconnect three connectors [1]and remove two screws [2], and remove the arm [3].
  • Page 23 Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM 6. Remove four screws [1], and remove Z-folding/conveyance unit [3] to the front [4] by holding the rails [2] at the both sides. A07TF2C009DA NOTE • When placing the Z-folding/convey- ance unit, place it on the flat sur- face with its top or left side down.

  • Page 24: Punch Motor (M4)

    3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 3.3.8 Punch motor (M4) 1. Remove the Z folding unit. See P.14 2. Remove the punch unit. See P.17 3. Remove two screws [1], and remove the punch motor assy [2]. NOTE •...

  • Page 25: Main Motor (M6)

    Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM 3.3.9 Main motor (M6) 1. Remove the Z folding unit. See P.14 2. Remove the upper cover. See P.12 3. Remove four screws [1], and remove the conveyance upper cover [2]. A07TF2C014DA 4.
  • Page 26 3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 7. Remove the screw [1], the slit circu- lar disc [2] and the belt [3], and remove the main motor assy [4] A07TF2C017DA 8. Remove four screws [1], and remove the main motor [2].

  • Page 27: Registration Motor (M1)

    Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM 3.3.10 Registration motor (M1) 1. Remove the Z folding unit. See P.14 2. Disconnect the connector [1], and remove three screws [2], and remove the registration motor assy [3]. A07TF2C019DA 3.

  • Page 28: Punch Shift Motor (M5)

    3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 3.3.11 Punch shift motor (M5) 1. Remove the Z folding unit. See P.14 2. Remove the rear cover. See P.11 3. Disconnect two connectors [1] and remove three screws [2], and remove the punch shift motor assy [3].

  • Page 29: Main Motor Cooling Fan (Fm1)

    Field Service Ver. 1.0 Jul. 2009 3. OTHER MAINTENANCE ITEM 3.3.12 Main motor cooling fan (FM1) 1. Remove the Z folding unit. See P.14 2. Remove the rear cover. See P.11 3. Remove the upper cover. See P.12 4. Disconnect the connector [1], and remove four screws [2], and remove the harness from wire saddle [3], and remove the main motor cooling...

  • Page 30: Zu Control Board (Zucb)

    3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jul. 2009 3.3.13 ZU control board (ZUCB) 1. Remove the Z folding unit. See P.14 2. Remove the punch unit. See P.17 3. Disconnect all thirteen connectors from the ZU control board. 4.

  • Page 31: Adjustment/Setting

    Field Service Ver. 1.0 Jul. 2009 4. HOW TO USE THE ADJUSTMENT SECTION ADJUSTMENT/SETTING HOW TO USE THE ADJUSTMENT SECTION • “Adjustment/Setting” contains detailed information on the adjustment items and proce- dures for this machine. • Throughout this “Adjustment/Setting,” the default settings are indicated by “ ”. Advance checks Before attempting to solve the customer problem, the following advance checks must be made.

  • Page 32: Mechanical Adjustment

    5. MECHANICAL ADJUSTMENT Field Service Ver. 1.0 Jul. 2009 MECHANICAL ADJUSTMENT Gate solenoid/Lw adjustment • Make this adjustment when the gate solenoid/Lw (SD1) is replaced with a new one. 1. Remove the Z folding unit. See P.14 2. Remove the front cover. See P.13 3.

  • Page 33: 1St Folding Skew Adjustment

    Field Service Ver. 1.0 Jul. 2009 5. MECHANICAL ADJUSTMENT 1st folding skew adjustment • Conduct the 1st folding skew adjustment when the skew of the 1st folding is not within the standard value. NOTE • This adjustment affects the 1st Z-fold position. Be sure therefore to perform [1st Z- fold Position] of the service mode whenever this adjustment has been completed.
  • Page 34 5. MECHANICAL ADJUSTMENT Field Service Ver. 1.0 Jul. 2009 5. Loosen four screws [1]. 6. Adjust the 1st stopper assembly [2] by moving the front side of the assembly to right and left by referring to the markings [3], and then tighten the four screws [1].

  • Page 35: 2Nd Folding Skew Adjustment

    Field Service Ver. 1.0 Jul. 2009 5. MECHANICAL ADJUSTMENT 2nd folding skew adjustment • Conduct the 2nd folding skew adjustment when the skew of the 2nd folding is not within the standard value. NOTE • This adjustment affects the 2nd Z-fold position. Be sure therefore to perform [2nd Z-fold Position] of the service mode whenever this adjustment has been com- pleted.

  • Page 36: 2Nd Stopper Position Adjustment

    5. MECHANICAL ADJUSTMENT Field Service Ver. 1.0 Jul. 2009 2nd stopper position adjustment • Conduct this adjustment when the 2nd folding position cannot be adjusted from the ser- vice mode or the skew of the 2nd folding cannot be adjusted by the procedure in “6.3 2nd folding skew adjustment.”...
  • Page 37 Field Service Ver. 1.0 Jul. 2009 5. MECHANICAL ADJUSTMENT 6. Rotate the shaft [2] so that you can reach to two screws [1] with the hex wrench. 7. Loosen two screws [1]. 8. Rotate the shaft [2] so that the actua- tor [3] is roughly positioned to the home position [5] of the 2nd stopper home sensor [4].
  • Page 38 5. MECHANICAL ADJUSTMENT Field Service Ver. 1.0 Jul. 2009 Blank Page Service Manual Y111420-1...
  • Page 39 UPDATING STATUS DATE UPDATED PAGES PAGES CODE 10/2009 EDITION Y111420-1...

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