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Dear Customer, We would like to thank you very much for your trust, and congratulate you for your new HSR-BENELLI Series-S PWC! When we developed it, we made a point in creating a versatile and fast Series-S. We didn’t forget to include a revolutionary design and a low-emission engine technology either.
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- to the most serious conditions on category C - including risk of breaking waves or wind squalls. Even if your PWC might resist it, these are hazardous conditions for only competent, capable and well trained riders, in well-maintained PWCs. The HSR-BENELLI Series-S is designed according to ISO 10240:2004 for the category: D - EN | HSR-BENELLI SERIES-S Manual...
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This Handbook is not a detailed instruction manual for maintenance or troubleshooting, either. Should any diffi- culties arise, please consult your closest HSR-BENELLI dealer. If a Maintenance Handbook is provided, use it to document the regular services performed on your PWC and to keep it in proper conditions.
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Find out these details with your local dealer, and keep in mind they will just add to your safety and comfort. Please keep this Manual in a safe place and pass it on to the new owner when you sell the PWC. - EN | HSR-BENELLI SERIES-S Manual...
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Shoes and gloves are also recommended. It is advisable to protect the feet with light and flexible shoes. This reduces the risk of injuries from hitting sharp objects under the water. For appropriate and smart outfits, please see our Water and Casual Lines catalogue by HSR-BENELLI. HSR-BENELLI SERIES-S Manual | EN -...
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Series-S due to the increased risk of accidents from the proximity to other riders. Read the instructions and safety directions supplied with the helmet. Gloves Neprene suit or neoprene shorts Observe the safety regulations and conditions of the respective country. Foot protection - EN | HSR-BENELLI SERIES-S Manual...
1 General information and safety instructions ....................13 2 Features and functions ..........................27 3 Operation ..............................47 4 Maintenance and service ........................... 63 5 Engine description ............................. 91 6 Faults and repair measures ........................99 7 Appendix ..............................103 - EN | HSR-BENELLI SERIES-S Manual...
1.7 Safety rules for riding ..........................20 1.8 Important information on watercraft helmets ................... 23 1.9 Characteristics of the jet drive ......................... 24 1.10 Breaking-in of the Series-S according to your possibilities..............24 1.11 Warranty Policy............................25 - EN | HSR-BENELLI SERIES-S Manual...
A non-standard engine number with 18 digits for identification, can be found in the crankcase housing. The production date can be determined through this number. BH33 Engine Type 000001 Serial Number AA808 Model and Year Engine Number HSR-BENELLI SERIES-S Manual | EN -...
These stickers must therefore remain in the places provided for them. Missing, damaged, or illegible stickers must be replaced immediately and fixed in the correct place. You can get spare stickers from an authorized HSR-BENELLI dealer (Part Number: HSR03_03_00_026) When riding your Series-S, the safety lanyard must be fastened safely to the rider at all times. If there is a fall, the safety lanyard will disconnect the contact to the engine and the PWC will stop.
1.5 Safety instructions Riding of the Series-S by children. The HSR-BENELLI Series-S is not a toy. It is a highly efficient watercraft meant for the transport of one person. Underage can put themselves and others in danger with it. HSR-BENELLI recommends a minimum age of 16 years. A PWC riding license course is highly recommended and might be mandatory in the country of use.
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• Plug the safety lanyard in again and start the engine. • Climb in again ALWAYS turn the Series-S clockwise!!! Turning anticlockwise can let water penetrate into the exhaust system and damage the engine. HSR-BENELLI SERIES-S Manual | EN -...
An explanation of the warning instructions is absolutely necessary and guarantees a safe operation. • This Series-S is not a toy! • HSR-BENELLI recommends a minimum age of 16 years for its use. • Adults are compelled to supervise the underage. •...
• Please also observe the local regulations for the use of your Series-S. You can get precise information from your authorized HSR-BENELLI dealer or from the competent maritime authority. 1.7 Safety rules for riding • The competent authority will inform you if you need to register the craft (license plate).
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Therefore, no alcohol for riding safely! • The rider should wear suitable eye protection. Otherwise, the water spray may jeopardize your safety. • Wear suitable shoes for riding the Series-S. Objects in the water could lead to unnecessary injuries. - EN | HSR-BENELLI SERIES-S Manual...
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• HSR-BENELLI recommends wearing appropriate neoprene suits to avoid injuries when falling into the water. • You need to accelerate for riding curves. If you don‘t accelerate, the Series-S will lose its controllability and could cause accidents. • The Series-S was not developed for riding in the night. Use it only during the daytime.
The helmet protects the head in case of collisions, but can also contribute to neck injuries. Therefore, consider the advantages and risks of using a helmet. You alone must decide on the basis of the prevailing conditions: Helmet – yes or no. (Observe regulations!) - EN | HSR-BENELLI SERIES-S Manual...
The drive works through the intakes on the bottom sides of the boat via the intake grid. In this area there is the jet pump which ejects the water backwards via an impeller. 1.10 Breaking-in of the Series-S according to your possibilities Observe the following regulations and recommendations and you will have lots of fun with your HSR-BENELLI Series-S: •...
Using your HSR-BENELLI Series-S properly will reward you with greater reliability and a longer life. Don‘t forget to take your Series-S to an authorized HSR-BENELLI dealer after 10 hours of operation and have it serviced. Failure to observe these measures may cause the loss of your warranty rights! It is absolutely necessary to record the service done on your PWC in the UNIT HISTORY in your authorized Dealers’...
2.5 Trim control ............................. 32 2.6 Steering system ............................33 2.7 Engine hood ............................34 2.8 Gas cap ..............................35 2.9 Dashboard .............................. 36 2.10 Owner’s Cards ............................37 2.11 Registration of the Unit ........................... 39 - EN | HSR-BENELLI SERIES-S Manual...
2.1 Arrangement of controls - General A. Steering B. Steering column C. Engine hood D. Fuel tank lid (inside) E. Water inlet/intake grate F. Water inlet/ intake grate G. Riding plate H. Duckbills I. Towing hook HSR-BENELLI SERIES-S Manual | EN -...
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A. Engine starter button / stop button B. Trim control C. Safety lanyard D. Engine hood E. Hood lock F. Exhaust outlet G. Duckbills H. Jet pump I. Throttle - EN | HSR-BENELLI SERIES-S Manual...
STOP. Pressing the engine stop button will stop the engine. 2.3 Safety lanyard The engine can also be switched off by pulling the safety lanyard.ATTENTION The engine can only be started if the lanyard is plugged in! HSR-BENELLI SERIES-S Manual | EN -...
15 sec. to the main screen. To set IDLE THROTTLE: Keep the throttle lever on idle for at least 3 sec.; a constant Value (<150) will be confirmed automatically and stored in the ECU. - EN | HSR-BENELLI SERIES-S Manual...
The trim function serves to change the angle of the jet pump; it pushes down the “nose” of the Series-S into the water, providing better stability and agility while operating the vehicle in turns. HSR-BENELLI SERIES-S Manual | EN -...
The water jet ejected causes the boat move in the desired direction. Warning for jet drive! There are physical limits to high speeds. Observe turning radius! Steering is only possible during throttle operation. - EN | HSR-BENELLI SERIES-S Manual...
Make sure that the rubber seals fit exactly so that no water can get into the engine compartment. Safety check! Make sure the engine hood is properly fastened. Do not lift the engine compartment hood more than 30°! This could cause fractures of the carbon cladding. HSR-BENELLI SERIES-S Manual | EN -...
2.8 Gas cap Raise the gas cap. Untwist counter-clockwise. Take off the gas cap. Put the gas cap in a safe place while refueling Do not refuel in the water! Gas cap does not float. - EN | HSR-BENELLI SERIES-S Manual...
Velocity indicator: Can be changed from KM/H to MPH and back to KM/H by pressing the blue mode button and turning on the ignition with the lanyard for 10 seconds. Hour meter: Shows within the first 10 minutes of the operation “Minutes and Seconds” and then changes to “Hours and Minutes” HSR-BENELLI SERIES-S Manual | EN -...
The Owner’s Card locks and unlocks the unit. The locking and unlocking operations are done through the insertion of the Owner’s Card on the dash. The locking status is indicated on the dash screen. Owner’s Card shows “Unlocked” Dash Board - EN | HSR-BENELLI SERIES-S Manual...
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• The red one is the soft mode for beginners • The grey one is used for rental purposes Power mode for unlimited use Soft mode for beginners‘ use Soft mode for rental use HSR-BENELLI SERIES-S Manual | EN -...
Authorized HSR-BENELLI dealer needs to create an AUTHORIZATION CODE through his B2B Platform. The Authorized HSR-BENELLI dealer is the only one who can release the ECU. At the moment the authorization number is requested, the unit will be registered and the warranty period will start.
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Your HUDS File Click here to go to the next screen HSR-BENELLI SERIES-S Manual | EN -...
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ECU Code - EN | HSR-BENELLI SERIES-S Manual...
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Fill in VIN (i.e. HSRA0000C808) Fill in engine number (i.e. BH3300000000AC0809) Fill in ECU Code available in your HUDS file; it needs to be entered in the B2B Customer’s information Choose your area Click Register HSR-BENELLI SERIES-S Manual | EN -...
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This is the activation code for the ECU and needs to be entered in your HUDS file - EN | HSR-BENELLI SERIES-S Manual...
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Your HUDS File Click on “Set End of Line Parameters“ The activation code for the ECU needs to be entered in here HSR-BENELLI SERIES-S Manual | EN -...
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Remove the ignition key and put it back again to make the ECU read the new mapping. - EN | HSR-BENELLI SERIES-S Manual...
• Check engine oil level before starting the engine and top up if necessary. • Check that the drainage rubbers (2 pieces) on the rear of the hull are in the correct position. HSR-BENELLI SERIES-S Manual | EN -...
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Hull damage – feel the hull and check for damage. • Fixed screwed connections and fixing elements – check bolts, nuts, and holders for tight fitting. Tighten if necessary. • Check hose connections – check all hose connections for tight fitting. - EN | HSR-BENELLI SERIES-S Manual...
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Warning • Check safety lanyard - Start the engine and run for a short time. Pull off the safety lanyard from the engine stop button and check if engine stops right away. HSR-BENELLI SERIES-S Manual | EN -...
Check the oil level before every ride. Change oil and oil filter during 1st inspection after 10 hrs. Change oil and oil filter each 25 hrs, but at least once a year. Use only HSR-BENELLI oil. Otherwise, your warranty claims will not be recognized.
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The oil may be hot. Never let the engine run out of the water without cooling. Caution Never allow the oil level to exceed the Overfill mark. This could cause a major engine damage. HSR-BENELLI SERIES-S Manual | EN -...
Engine oil: Use only HSR-BENELLI engine oil. If the engine oil needs to be topped up, put the oil through the blow by hose in the valve cover (see photo) Open the hose clamp with a screwdriver and close it with a special tool.
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- US premium Unleaded gasoline (91/92/93 Octane) or 95/98 ROZ ISO 5146. HSR-BENELLI will not recognize any damage caused by the use of unlicensed lubricants or fuels during the warranty period. HSR-BENELLI cannot accept any guarantee or warranty claims in such cases.
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Fuel vapors collected in the engine compartment constitute a fire and explosion risk. Avoid refueling under the rain or in a dusty environment in order to avoid fuel contamination. NEVER refuel in the water! Never refuel near an open flame! - EN | HSR-BENELLI SERIES-S Manual...
Visual check: Check if the battery clamps are fixed correctly. Make sure that the covers of the clamps are in place. In case of capacity loss, look for the cause immediately. Never operate your PWC with a faulty battery. HSR-BENELLI SERIES-S Manual | EN -...
Check the correct fixation of the steering. Check the steering system by moving the steering slowly from one (steering) stop position to the other. The jet pump should move at the same ratio as the steering. - EN | HSR-BENELLI SERIES-S Manual...
Always keep hands, feet, clothing, and long hair away from the intake grate of the jet pump. Never insert objects into the jet nozzle while the engine is running. This could cause major accidents. Warning HSR-BENELLI SERIES-S Manual | EN -...
Exhaust gases are toxic: observe 60 cm depth of water Warning Never run the engine (ideling) for more than 10 seconds out of the water. Overheating could severely damage the engine and the exhaust system. - EN | HSR-BENELLI SERIES-S Manual...
When you release the throttle lever completely, the Series-S will lose its controllability. This can lead to hitting objects. Therefore, only release the throttle lever as much as to keep enough pressure for steering. Warning HSR-BENELLI SERIES-S Manual | EN -...
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Warning Accelerate slightly before you start to turn. The HSR-BENELLI Series-S is very sporty and versatile. You could lose your hold and fall down during sharp maneuvers. This could cause accidents. Therefore, always ride according to your personal skills and knowledge.
Make sure that the engine is switched off. Grab the handle bar with both hands Activate the engine start button. Riding slowly, pull yourself up so that your knees are resting in the tray area. Stand up. HSR-BENELLI SERIES-S Manual | EN -...
4 Maintenance and Service 4.1 Storage ..............................64 4.2 Servicing and setting ..........................67 4.3 Cleaning of vehicle ..........................89 - EN | HSR-BENELLI SERIES-S Manual...
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Rinse the engine with oil as long as necessary in order to get the entire water out of the engine. It is extremely critical for saltwater. The engine might suffer due to corrosion and could lead to an engine defect. Change the oil filter. HSR-BENELLI SERIES-S Manual | EN -...
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Remove the battery and store it in a dry, nonfreezing space. To avoid damage to the battery, charge it once a month. Completely fill the tank with fuel A full tank prevents the formation of humidity and mold in the interior. - EN | HSR-BENELLI SERIES-S Manual...
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Get the water out of the exhaust system by accelerating the engine 2-3 times for a short moment. 4.1.5 Battery: • Disconnect battery. Never remove the airtight battery cover to avoid battery damage. Note: Use a battery charger suitable for sealed batteries. HSR-BENELLI SERIES-S Manual | EN -...
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Do not store your Series-S at temperatures below 0°. The battery and the oil may become unusable. 4.2 Servicing and setting Any authorized HSR-BENELLI Dealer can provide spare parts. Only authorized, official HSR-BENELLI dealer can perform services or repairs. 4.2.1 Fuel information: The engine should be operated with unleaded super petrol only.
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Professional servicing is absolutely necessary to maintain a permanently low level of emissions for your Series-S. One condition for the warranty given by HSR-BENELLI is that you have the services and inspections done for your Series-S at an authorized HSR-BENELLI dealer and according to the maintenance schedule. Please, ask your authorized HSR-BENELLI dealer for the warranty policy suitable for your model, and carefully read the guidelines for the HSR-BENELLI warranty.
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Check throttle operation system Free moveable Check and clean jet pump Remove particles Check battery clamps Adjust and tighten Check and adjust TPS Functional / setting Check impeller torque 80 Nm Damages / torque 80 Nm - EN | HSR-BENELLI SERIES-S Manual...
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Check impeller torque 80 Nm Replace pump seal and pump bearing Change Spark plug Special skills and tools are required for performing these jobs. HSR-BENELLI recommends having these jobs done only by an authorized HSR-BENELLI dealer. HSR-BENELLI SERIES-S Manual | EN -...
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At 0 hours of operation At hours of operation At 100 hours of operation each additional 2 hours each additional 100 hours - EN | HSR-BENELLI SERIES-S Manual...
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Tighten the counter nuts again. You can also adjust the throttle cable play by opening the counter nuts on the handle bar Turn them until the required free play is achieved. Tighten the counter nut after. HSR-BENELLI SERIES-S Manual | EN -...
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Turn the cable connection to adjust the steering. • Apply a liquid glue to the nut before adjusting and tightening it. • Apply it to the counter nut too after it has been adjusted correctly. - EN | HSR-BENELLI SERIES-S Manual...
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Warning 4.2.7 Checking of the steering cable Please have this check done by an authorized HSR-BENELLI dealer. If the steering is stiff or jerky, please contact an official HSR-BENELLI dealer. HSR-BENELLI SERIES-S Manual | EN -...
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For any troubleshooting on the fuel system please contact an authorized HSR-BENELLI Dealer. Idling rpm Have the setting of the idling rpm done by an official HSR-BENELLI dealer. If the idling rpm varies, have the throttle housing checked by an official HSR-BENELLI dealer.
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The fuel tank has a rubber ventilation pipe. Inside the ventilation pipe there is a small plastic check valve which allows air to go into the tank. When turned, it will keep any leakage from the Series-S to a minimum. Have the check valve checked by an official HSR-BENELLI dealer according to the maintenance schedule. 4.2.11 Engine oil system Make sure that the engine oil is always at the prescribed level so that the engine can work properly.
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• Recycle or dispose of used engine oil correctly. Change the engine oil and filter every 25 hrs or once a year. Change the engine oil and filter after the break-in time (10hrs) is finished. - EN | HSR-BENELLI SERIES-S Manual...
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Before the installation of the new oil filter, coat the O-ring slightly with engine oil. • Install the oil filter and tighten only to the prescribed tightening torque. • Remove the blow by hose and open the hose clamp with a screw driver. HSR-BENELLI SERIES-S Manual | EN -...
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Required torque ignition coils: 10 Nm Required torque spark plugs: 12 Nm • The oil measurement is okay until the oil level goes slightly above the MIN mark and below the MAX mark on the dip stick. - EN | HSR-BENELLI SERIES-S Manual...
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If the valve clearance is not adjusted, the valve might remain partly open because of wear and tear. This reduces the performance, the valves and valve seats will burn, and this may cause severe damage to the engine. Attention HSR-BENELLI SERIES-S Manual | EN -...
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The valve clearance for each individual valve must be checked and adjusted according to the regular maintenance schedule. Please have settings and inspections only done at an authorized HSR-BENELLI dealer. Valve clearance (cold): Intake: 0,30-0,35 mm Exhaust: 0,35 – 0,40 mm 4.2.15 Spark plugs...
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NOTE: The torque tightening the spark plug is 12 Nm In order to avoid damage to the engine, use only the prescribed Champion RG4HC spark plugs. Electrode gap spark plug: 0,75 – 0,80 mm 0,75 – 0,80 mm HSR-BENELLI SERIES-S Manual | EN -...
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The Battery is placed on the right hand engine compartment. A sealed-type battery is installed in the HSR-BENELLI Series-S. After the enclosed electrolyte has been filled into the battery for the first time, the sealing strip must not be removed again.
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Charging the battery: • Always remove the battery from the Series-S for charging. • Charge the battery with a suitable charger. Note: Always follow the instructions on the battery housing when charging the maintenance-free battery. HSR-BENELLI SERIES-S Manual | EN -...
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Clean the battery and the battery poles. Remove tough deposits with a wire brush and then rinse the battery with fresh water. • Rinse thoroughly with clear water. Wipe the battery dry and smear the battery poles with water-resistant grease. - EN | HSR-BENELLI SERIES-S Manual...
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Loose battery cables can cause sparks and lead to a fire or an explosion. This may result in serious injuries, even with a fatal outcome. Make sure that the bolts of the battery terminals are well tightened and that the covers over the terminals are in place. Warning HSR-BENELLI SERIES-S Manual | EN -...
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The following spots are to be lubricated with deep-penetrating rust protection, e.g. WD40 Pic. 2 • Lubricate the throttle cable with cable lubricator (Pic.1). • Jet nozzles and water jet reverse pivots (Pic.2). lubricate - EN | HSR-BENELLI SERIES-S Manual...
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Pic. 3 • Ball joint (Pic. 3). • Control joint (Pic. 4). lubricate Pic. 4 The control shaft must be dismantled for lubrication. Have this service done only at an official HSR-BENELLI Dealer. Attention Lube HSR-BENELLI SERIES-S Manual | EN -...
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4.3 Cleaning of vehicle Never use a high pressure cleaning equipment to clean the vehicle Warning - EN | HSR-BENELLI SERIES-S Manual...
5 Engine description 5.1 Engine and safety notes ......................... 92 5.2 Engine data ............................94 5.3 Fill-up quantities ............................. 97 5.4 Environment ............................97 - EN | HSR-BENELLI SERIES-S Manual...
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5.1 Engine Oil Filling Blow By Hose Valve Cover Air Filter Throttle Body Thermostate Fuel Rail Cylinder Head Oil Separator Cylinder Block Engine Support Oil Filter Ignition Housing Oil Cooler Oil Dip Stick Starter HSR-BENELLI SERIES-S Manual | EN -...
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The highest caution is required when handling any kinds of fuels. Working on the engine with lit cigarettes or burning objects is strictly forbidden. This can lead to inflammation of the fuel. Sections of the fuel system that concern the engine are to be exchanged when there is external damage. - EN | HSR-BENELLI SERIES-S Manual...
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• Mechanical valve clearance compensation through shims • Crankshaft with 4 main bearings • Forged conrods • Forged pistons • Aluminium crankcase with NIKASIL cylinder bore coating • All aluminium components in copper-free alloy HSR-BENELLI SERIES-S Manual | EN -...
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• Compression: 12-13/1 142 CV 13-14/1 162 CV • Lubricating system: Wet Sump • Oil volume - Volume flow main pressure pump: 45 – 60 l /hour max • Pressure valve: ~ 6 bar - EN | HSR-BENELLI SERIES-S Manual...
6 Faults and repair measures 6.1 Fuses ..............................100 6.2 Environmental protection ........................101 - EN | HSR-BENELLI SERIES-S Manual...
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There are 2 fuses. If a fuse burns during operation, check the electrical system to find the cause. Then, replace the fuse with one that has the corresponding Amperage. Do not replace fuses by substitutes. Replace fuses only with a new fuse with the correct capacity. Warning HSR-BENELLI SERIES-S Manual | EN -...
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Take care of natural habitats and their fauna. • Make sure to properly dispose your Series-S empty batteries, accumulators, engine oil, and other parts. Consult your authorized HSR-BENELLI dealer or the competent local environmental protection authorities for proper waste disposal methods - EN | HSR-BENELLI SERIES-S Manual...
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Unleaded fuel DIN 51607 between 95 and 98 ROZ US premium Unleaded gasoline (91/92/93 Octane) or 95/98 ROZ ISO 5146 Fuel Tank capacity: 18l 7.2 Manufacturer HSR-BENELLI GmbH & Co KG Wiener Straße 71, 3380 Pöchlarn, Austria www.hsr-benelli.com - EN | HSR-BENELLI SERIES-S Manual...
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HSR-BENELLI GmbH & Co KG Wiener Straße 71, 3380 Pöchlarn, Austria...
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