Golden Technologies Buzzaround Lite Service Manual
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Golden Technologies Buzzaround Lite Service Manual

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Buzzaround Lite
Service Guide
Model GB106
This Service Guide contains:
Troubleshooting
Replacement Instructions
Illustrated Parts Breakdown

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Table of Contents
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Summary of Contents for Golden Technologies Buzzaround Lite

  • Page 1 Buzzaround Lite Service Guide Model GB106 This Service Guide contains: Troubleshooting Replacement Instructions Illustrated Parts Breakdown...

  • Page 2: Buzzaround_Sg_Reva

    Buzzaround_SG_REVA_040711...

  • Page 3: Table Of Contents

    Buzzaround_SG_REVA_040711 Table of Contents Nomenclature and Contact Information...……………………………………………………………………..3 ABOUT THIS SERVICE GUIDE..........................4 GB106 Components..............................4-7 Rear Wiring Diagram..............................8 Console Wiring Diagram............................9 S-Drive Wiring Diagram…………………………………………………………………………………………...10 S-Drive tiller Interface Socket Details (Connector CN7)..................11 SCENARIO 1: No Power.............................12-13 Charger Tests................................13 SCENARIO 2: Power to Console, but Scooter will not run.......…...........13 BEEP CODES..............................13-16 BEEP CODE #2 - Low Battery Voltage.……………………..................13 BEEP CODE #3 - High Battery Voltage........................13...

  • Page 4: Nomenclature And Contact Information

    13 – Front Basket 14 – Seat Post Contact Information Golden Technologies 401 Bridge Street Old Forge, PA 18518 Toll-free: 800-624-6374 Figure 1. Buzzaround Lite (Model GB106) Fax: 800-628-5165 Lift Chair/Bed Tech: x645 Mobility Tech: x648 VA Tech: x647 Email: parts@goldentech.com...

  • Page 5: About This Service Guide

    Buzzaround_SG_REVA_040711 ABOUT THIS SERVICE GUIDE This service guide provides you with the information necessary to repair Golden Technologies Buzzaround Lite. There are two parts to the service guide: Troubleshooting and Component Replacement. The Troubleshooting section will assist you in finding the source of the problem. The Component Replacement section contains step-by-step replacement instructions for key components.
  • Page 6 Buzzaround_SG_REVA_040711 Component: 12VDC/12AH Batteries (2) Location: Connected in series inside the battery box. Function: Supply 24VDC to the motor and/or accessories (12VDC x 2). Connections: BAT+ and BAT- are located on each battery. BAT1 – BAT3 are located on the outside of battery box. Failure Signs: Batteries drain quickly.
  • Page 7 Buzzaround_SG_REVA_040711 Component: Power Harness (PH) Location: Rear section of scooter. Connections: PH1 – PH13 Function: Provides connectivity between batteries and controller, inhibit and controller, motor and controller, and motor brake and controller. Failure Signs: Scooter will not run or runs slowly. Brake will not work correctly. Tests: Test for continuity.
  • Page 8 Buzzaround_SG_REVA_040711 Component: Main Harness (MH) Location: Front section. Function: Connects controller to control panel. Connections: MH1 and MH2 Failure Signs: Scooter does not run or runs slowly. Tests: Test for voltage at (batteries and key switch), resistance at (speed pot and throttle pot), and continuity. Expected readings: 24VDC (batteries and key switch), resistance (speed and throttle pot) varies, and continuity not open.

  • Page 9: Rear Wiring Diagram

    Buzzaround_SG_REVA_040711 REAR WIRING DIAGRAM BLACK GREEN...

  • Page 10: Console Wiring Diagram

    Buzzaround_SG_REVA_040711 CONTROL PANEL WIRING DIAGRAM TO MAIN HARNESS 5K OHM THROTTLE POT CONNECTION (MH2) PINOUT (FRONT VIEW – TP1) TO THROTTLE POT CONNECTION (TP1) BATTERY VOLTAGE METER POWER KEY SWITCH (ON/OFF) PURPLE BLACK WHITE BLUE HORN YELLOW ORANGE 25K OHM HORN BUTTON SPEED POT...

  • Page 11: S-Drive Wiring Diagram

    Buzzaround_SG_REVA_040711...

  • Page 12: S-Drive Tiller Interface Socket Details (Connector Cn7)

    Buzzaround_SG_REVA_040711...

  • Page 13: Scenario 1: No Power

    Buzzaround_SG_REVA_040711 Scenario 1: No Power You insert the key into the key switch, and the battery condition meter indicates no battery power. 1) Check the circuit breaker (CB). • Tripped? – Reset it. If it resets, then operate the scooter. •...

  • Page 14: Charger Tests

    Buzzaround_SG_REVA_040711 Charger Tests Note: The charger will not work properly if the battery voltage is to low. Boost charge the batteries to bring the voltage up to a level that the HP1202B off-board charger will see, then plug the charger into the charging port and charge for 8 hours. 1) Make sure that the charger (C) is plugged into a working electrical outlet.

  • Page 15: Beep Code #5 - Solenoid Brake Trip

    Buzzaround_SG_REVA_040711 BEEP CODE #2 – LOW BATTERY VOLTAGE The battery needs charging or there is a bad connection to the battery. Check the connections to the battery. If the connections are good, try charging the battery. 1) Charge the batteries. 2) If the batteries will not charge, then open the battery box.

  • Page 16: Beep Code #6 - Throttle Trip (Out Of Neutral)

    Buzzaround_SG_REVA_040711 11) Unplug the brake harness (PH10) from the controller. Are the pins on PH10 seated correctly? • Yes? – Go to the next step. • No? – Reseat the pins, reconnect the power harness to the controller, and try to run the scooter. 12) Measure resistance across pin 1(orange wire) and pin 2 (blue wire) on brake harness (PH10).

  • Page 17: Beep Code #8 - Motor Disconnected

    Buzzaround_SG_REVA_040711 16) Connect the negative lead (black) from the multimeter to BAT-. Use the BAT- terminal that is connected to ICH2. Measure voltage. • Approximately 25VDC? – Go to the next step. • Out of range? – Replace the main harness. 17) Disconnect the main harness (MH1) from the controller.

  • Page 18: Component Replacement Instructions

    Buzzaround_SG_REVA_040711 Component Replacement Instructions CONTROLLER REPLACEMENT To replace the controller: 1) Place the freewheel lever in the engaged position. 2) Remove the key from the key switch. 2) Remove the seat. 3) Remove the battery box. 4) Turn the scooter over onto its side. 5) Remove the screws that attach the controller cover to the frame.

  • Page 19: Drive Wheel

    Buzzaround_SG_REVA_040711 DRIVE WHEEL REPLACEMENT To replace the drive wheel: 1) Place the freewheel lever in the engaged position. 2) Remove the key from the key switch. 3) Place a support under the scooter frame to raise the drive wheel. 4) Remove the hubcap. 5) Remove the nut and washer that fastens the drive wheel to the axle.

  • Page 20: Control Panel

    Buzzaround_SG_REVA_040711 CONTROL PANEL REPLACEMENT To replace the control panel: 1) Place the freewheel lever in the engaged position. 2) Remove the key from the key switch. 3) Use a slotted screwdriver to remove the control panel cover. See figure 5. 4) Use a Phillips screwdriver to remove the 4 screws, and remove the top dashboard.

  • Page 21: Drivetrain (Motor/Brake And Transaxle)

    Buzzaround_SG_REVA_040711 DRIVETRAIN (MOTOR/BRAKE AND TRANSAXLE) To replace the transaxle: 1) Place the freewheel lever in the engaged position. 2) Remove the key from the key switch. 3) Remove the seat. 4) Remove the battery pack. 5) Separate the rear section from the front section. 6) Remove the rear section handle.

  • Page 22: Batteries

    Buzzaround_SG_REVA_040711 BATTERIES To replace the batteries: 1) Place the freewheel lever in the engaged position. 2) Remove the key from the key switch. 3) Remove the seat. 4) Remove the battery pack. 5) Remove the twelve screws holding the top and bottom halves of the battery pack together. See figure 9. 6) Disconnect the charger harness from the intermediate charger harness.
  • Page 23 Buzzaround_SG_REVA_040711 Battery Replacement – Continued 13) Reconnect the charger harness and the intermediate charger harness. 14) Place the top half of the battery pack, onto the bottom half. 15) Tighten the twelve screws to secure two halves. 16) Reinstall the battery pack. 17) Reinstall the seat.

  • Page 24: Appendix A - How To Use A Voltmeter

    Buzzaround_SG_REVA_040711 APPENDIX A - HOW TO USE A VOLTMETER Step 1 Plug the probes into the meter. Red goes to the positive (+) and black to the negative (-). Step 2 Turn the selector dial or switch to the type of measurement you want. To measure direct current - a battery, for example - use DCV.

  • Page 25: Appendix B - How To Use An Ohm Meter

    Buzzaround_SG_REVA_040711 APPENDIX B - HOW TO USE AN OHM METER Ohm’s law breaks down into the basic equation: Voltage = Current x Resistance. Current is generally measured in amps, and resistance in ohms. Testing the resistance on an electrical circuit in your home or car can help you diagnose problems with that circuit.

  • Page 26: Appendix C - Wiring Diagrams

    Buzzaround_SG_REVA_040711 APPENDIX C - WIRING DIAGRAMS Battery Voltage Meter Power Key Switch (On/Off) Connector TD1 TO MAIN HARNESS CONNECTOR (MH2) Buzzer 24VDC Horn Button 3 pin connector (male) TD2 25K Ohm Speed Pot TO THROTTLE POT CONNECTOR (TP1) CONTROL PANEL TO CONTROL PANEL TO S-DRIVE...
  • Page 27 Buzzaround_SG_REVA_040711 CONNECTOR (ICH6) TO CONTROLLER +24V TO BATTERY (+) TERMINAL (ICH5) CONNECTOR (ICH3) TO CONTROLLER INHIBIT INHIBIT Red + 24V TO CHARGER Inhibit HARNESS CONNECTOR Black – 0V (CH2) CONNECTOR (ICH4) TO CONTROLLER – 0V TO BATTERY (-) TERMINAL (ICH2) INTERMEDIATE CHARGER HARNESS CHARGER PORT (CH1) 3-pin connector (female)
  • Page 28 Buzzaround_SG_REVA_040711 TO BATTERY TERMINALS CIRCUIT BREAKER AND HARNESS Connector (IMH1) 4 pin connector (female) TO MOTOR CONNECTOR (MT1) IMH3 IMH5 IMH4 IMH2 TO MOTOR CONNECTOR PLATE INTERMEDIATE MOTOR HARNESS...

  • Page 29: Appendix D - Troubleshooting Flow Charts

    Buzzaround_SG_REVA_040711 APPENDIX D - TROUBLESHOOTING FLOW CHARTS SCENARIO 1: NO POWER You insert the key into the key switch, and the battery condition meter indicates no battery power. Check main Remove the battery pack from the scooter. Not tripped? circuit breaker. ripped? Reset it.
  • Page 30 Buzzaround_SG_REVA_040711 SCENARIO 2: POWER TO CONTROL PANEL, BUT SCOOTER WILL NOT RUN. You insert the key into the key switch. The status LED indicates power (but no BEEP code) and the battery condition meter indicates a full charge. You push the paddle and the scooter does not move. Measure resistance across Remove the battery pack Less than 1 ohm?
  • Page 31 Buzzaround_SG_REVA_040711 BEEP CODE #2 – LOW BATTERY VOLTAGE The battery needs charging or there is a bad connection to the battery. Won’t charge? Charge the batteries. Open battery box. Check connections. Measure voltage on BAT- of one battery and BAT+ on the other battery. Take measurement at terminals connected to the circuit breaker (CB3 and CB6).
  • Page 32 Buzzaround_SG_REVA_040711 BEEP CODE #5 – SOLENOID BRAKE TRIP The parking brake has a bad connection. Make sure the scooter is in the drive mode. Check the parking brake and motor connections. Separate front and rear halves of the scooter. Make sure all system connections are secure. Measure resistance across IMH3 (orange wire) and IMH5 (blue wire) on the intermediate motor harness located on the rear frame.
  • Page 33 Buzzaround_SG_REVA_040711 BEEP CODE #6 – THROTTLE TRIP (OUT OF NEUTRAL) A throttle trip is indicated. Make sure the throttle is in the neutral position before switching on the scooter. Remove the key from the key switch. Make sure the throttle pot is not obstructed and it can return to the neutral (center) position. Move the throttle pot forward and then reverse.
  • Page 34 Buzzaround_SG_REVA_040711 Out of range? Measure resistance across pin 1 (blue wire) and pin Replace the throttle pot. 2 (yellow wire) on the throttle pot connector. Approximately 2.7k ohms? Measure resistance across pin 2 (yellow wire) and pin 3 (orange wire) on the throttle pot connector.
  • Page 35 Buzzaround_SG_REVA_040711 BEEP CODE #8 - MOTOR DISCONNECTED The motor has a bad connection. Check all the connections and leads between the motor and the S-drive. Check the position of the freewheel switch. Separate the two halves of the scooter. * Refer to the owner’s manual if needed. Turn the rear half over and disconnect the motor (MT1) from the intermediate motor harness (IMH1).

  • Page 36: Illustrated Parts Breakdown

    Buzzaround_SG_REVA_040711 ILLUSTRATED PARTS BREAKDOWN Vehicle assembly (SB05E001) ITEM PART NO. DESCRIPTION SB05E101 Front body assembly 3002325030 Scooter limit set stickers 250LBS SB3A106A Metal storage basket SB3P532A Body on the right label Stickers SB3P531A Label the left side of body Stickers SB05E102 After the body assembly SB3A105A...
  • Page 37 Buzzaround_SG_REVA_040711 Front body assembly (SB05E101) ITEM PART NO. DESCRIPTION Tiller, Complete Assembly not including Colored Plastic for SB05E201 Buzz GB106 January 2010 SB3P132A Knob label SB3A501A T the knob SB3E503A Pedal pad set SB3P501A Head tube sheath Paint 3111704011 Cross trough with meson drilling screw (white zinc plated) SB3E504A Front Body Section SA2P001A Compression spring (white nickel-plated) 3110410452 Hex bolts (black zinc-plated)

  • Page 38: 3000406032 Flat Washer Ø8.4 * Ø24 * 2 (White Zinc Plated)

    Buzzaround_SG_REVA_040711 Rear Body Assembly (B05E102) ITEM PART NO. DESCRIPTION 3110605051 Cross pan head screws M5 * 16L (white zinc plated) SB3P511A After the bumper SB3E502A Rear shell combination 3111704011 Cross trough with meson drilling screw ST4.2 * 13L (white zinc plated) 3110308042 Hexagon socket head bolt M8 * 45L (black zinc-plated) 3000408011...
  • Page 39 Buzzaround_SG_REVA_040711 Front Frame Assembly (SB05E103) ITEM PART NO. DESCRIPTION SA2P002A Handle joint seat SB2P505A Rubber sheath 3000406072 Flat washer Ø6.2 * Ø13 * 1.5 (Black) 3003106019 Spring washer Ø6 (black) 3100206012 Cap-shaped nut M6 (Black) 3090400010 Pearl bowl nut 1 "-24UNF (Black) 3110306012 Hexagon socket head screw M6 * 35L (black zinc-plated) 3090400020 Pearl bowl washer Black 3090400030 On the bearing holder Black...
  • Page 40 Buzzaround_SG_REVA_040711 SB2P209A Stud M8 * 88L 3003108019 Spring washer Ø8 (black) 3100208012 Cap-shaped nut M8 3111704011 Cross trough with meson drilling screw ST4.2 * 13L (white zinc plated) 3002330030 Barcode sticker 30 * 13 SB3P113A Bottom Panel 3100304011 Nylon nut M4 (white zinc plated) 3000404051 Flat washer Ø4.3 * Ø9 * 0.8 (white zinc plated) 3051600010 Controller S-DRIVE SB3A101A...
  • Page 41 Buzzaround_SG_REVA_040711 Dashboard and Tiller Assembly (SB05E202) ITEM PART NO. DESCRIPTION Key, Set of 2 for Companion GC221/321/421/240/340/440, Buzz GB106 January 2010 SE06A621 and LiteRider GL110 SE05P508BLUE Cover, Dashboard Blue for Buzz GB106 January 2010 and LiteRider GL110 SE05P508RED Cover, Dashboard Red for Buzz GB106 January 2010 and LiteRider GL110 SE05P508SAHARA Cover, Dashboard Sahara for Buzz GB106 January 2010 SE06P221 Plug, Rubber Delta Handle for GC240, 340, 440 and LiteRider GL110...
  • Page 42 Buzzaround_SG_REVA_040711 Front Wheel Assembly (SB05E203) ITEM PART NO. DESCRIPTION 3090106080 Bearing 608-2Z SB2P208A Bearing sleeve Electric black SB05A201 8 "front wheels Seat assembly (SB05E401) ITEM PART NO. DESCRIPTION Arm, Assembly Left for LiteRider GL110 and Buzz GB106 January WC6E401A 2010 Assembly, S5 Black Complete Seating with Swivel, without Arms 17W SM5-BLK-1717-106 x 17D for Buzz GB106 January 2010...
  • Page 43 Buzzaround_SG_REVA_040711 WC9P453A Square tube plug 32 * 32 * 2.5 (black) 3111308010 Star Bolt M8 * 20L 3000406032 Flat washer Ø8.4 * Ø24 * 2 (white zinc plated) 3003108011 Spring washer Ø8 (white zinc plated) 3110408081 Hex bolts M8 * 25 (white zinc plated) SE1E403B Block Pallet Assembly Arm, Assembly Right for LiteRider GL110 and Buzz GB106 January...

  • Page 44: Item Part No

    Buzzaround_SG_REVA_040711 Left Arm Assembly (WC6E401A) ITEM PART NO. DESCRIPTION Pad, Arm for LiteRider GL110, Buzz GB106 and Buzz XL WC6A405A GB116 3110308072 Large flat head socket screw M8 * 30L (black zinc-plated) 3110106032 Large flat head socket screw M6 * 12L (black zinc-plated) 3100108012 Hexagon nut M8 (black zinc-plated) 3111706052...
  • Page 45 Buzzaround_SG_REVA_040711 Seat Swivel Assembly (SE1E403B) ITEM PART NO. DESCRIPTION SE1A401B Seat bottom group Electric black 3000608012 Rolling pin spring Ф 8 * 63.5 (black zinc-plated) 3030108010 Lever sleeve SE1A404B Seat lock handle set Electric black SE1P413B Limit set SA2P416A Double torsion spring φ 2.5 (black zinc-plated) WC9P453A 32 Cyprus 32 * 32 * 2.5 SE1P529A...
  • Page 46 Buzzaround_SG_REVA_040711 Battery Box Cover Combinations (SB3E501A) ITEM PART NO. DESCRIPTION SB3P506A Right decorative cover 3000411010 Protector pad t = 0.5 3100511010 Protector waterproof nut LB-D-11S SB3P513A Charging socket cover 3111005012 Cross Countersunk head screws M3 * 12L (black zinc-plated) SB3A608A Charger plug wire set SB3P508A Battery box cover...
  • Page 47 Buzzaround_SG_REVA_040711 Rear Shell Combinations (SB3E502A) ITEM PART NO. DESCRIPTION SB3P504A Right Wheel Arc Cover Paint 3002343010 Unlock stickers 48 * 8 3002318010 Reading labels 18 * 18 SB3P503A Rear shell Texture on SB3P523A Back cover oval label SB3P505A Revolver arc cover Paint SB2P512A Reflector Transparent Red 3001803010...
  • Page 48 Buzzaround_SG_REVA_040711 Front Body Section (SB3E504A) ITEM PART NO. DESCRIPTION SB3P526A Foot screw Black 3002300140 Serial number sticker 64 * 34 SB3P502A Front Body Texture on (Black) 3002380020 Battery warning labels 1 80 * 31 SB3P602A Electrode Insert Nickel 3002318020 Stickers warning pinch 18 * 18 3002380030 2 battery warning label 80 * 31...
  • Page 49 Buzzaround_SG_REVA_040711 Battery Box Assembly (SB3E601A) ITEM PART NO. DESCRIPTION SB3E501A Combination of the battery box cover 3052512010 Battery 12V12AH 3000325020 Velcro hair surface 25 * 90 3000325010 Velcro gill surface 25 * 90 3110904021 Cross pan head tapping screws ST4.2 * 20L (white zinc plated flat tail) SB3P516A Electrode clip holder (1) Black SB3P601A...
  • Page 50 Buzzaround_SG_REVA_040711 Electrode Block II (SB3E602A) ITEM PART NO. DESCRIPTION SB3P601A Electrode folder Nickel SB3P519A Electrode clamper (2) Black Lower Dashboard Assembly (SE05E601) ITEM PART NO. DESCRIPTION 3110103031 Large flat head cross tapping screw ST3.5 * 16 (white zinc plated) Paddle, Assembly with Potentiometer for Buzz GB106 January 2010 and LiteRider SE05E603 GL110 SE05P507 Panel, Lower Dashboard for Buzz GB106 January 2010 and LiteRider GL110...
  • Page 51 Buzzaround_SG_REVA_040711 Front Cover Assembly (SE05E602) ITEM PART NO. DESCRIPTION SE06P511 Vice-speed control knob SE05P509 T to the black ABS panels SB3P608A Gauge fixed film PCABS 3110103011 Large flat head cross tapping screw ST2.9 * 8 white zinc plated SE05A601 Cover panel line group 30010902012 Cross pan head screw ST2.2 * 8 (black zinc-plated)
  • Page 52 Buzzaround_SG_REVA_040711 TOCOS5KVR Assembly (SE05E603) ITEM PART NO. DESCRIPTION 3111504022 Hexagon socket set screws M4 * 6L (black zinc-plated) SE1P232A 5KVR Holder SE1P232A Reform SE05A602 TOCOS5KVR line group SE05P511 Paddle, Plastic only (no potentiometer) for Buzz GB106 January 2010 and LiteRider GL110 3110704081 Large flat head screw Cross M4 * 12...
  • Page 53 Buzzaround_SG_REVA_040711...
  • Page 54 Buzzaround_SG_REVA_040711 Golden Technologies 401 Bridge Street Old Forge, PA 18518 www.goldentech.com BUZZAROUNDLITE_SG_REVA_040711...

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