Related Manuals for Golden Technologies Buzzaround Lite
Summary of Contents for Golden Technologies Buzzaround Lite
- Page 1 Buzzaround Lite Service Guide This Service Guide contains: Troubleshooting Replacement Instructions Illustrated Parts Diagrams...
- Page 2 Contact Information Golden Technologies 401 Bridge Street Old Forge, PA 18518 Toll-free: 800-624-6374 Fax: 800-628-5165 Lift Chair/Bed Tech: x645 Mobility Tech: x648 VA Tech: x647 Email: parts@goldentech.com...
-
Page 3: Table Of Contents
Table of Contents ABOUT THIS SERVICE GUIDE ..........................4 GB106 Components ..................................4 Rear Wiring Diagram .................................. 8 Tiller Wiring Diagram................................. 9 SCENARIO 1: NO POWER ............................ 10 CHARGER TESTS ..............................11 SCENARIO 2: POWER TO CONSOLE, BUT SCOOTER WILL NOT RUN..........11 FLASH CODES ................................ -
Page 4: About This Service Guide
About this Service Guide This service guide provides you with the information necessary to repair Golden Technologies Buzzaround Lite. There are three parts to the service guide: Troubleshooting, Component Replacement, and Illustrated Parts Diagrams. The Troubleshooting will assist you in finding the source of the problem. The Component Replacement section contains step-by-step replacement instructions for key components. - Page 5 Component: 12VDC/12AH Batteries (2) Location: Connected in series inside the battery box. Function: Supply 24VDC to the motor and/or accessories (12VDC x 2.) Connections: BAT+ and BAT- are located on each battery. BAT1 – BAT3 are located on the outside of battery box. Failure Signs: Batteries drain quickly.
- Page 6 Component: Intermediate Charger Harness (ICH) Location: Inside battery box. Function: Provides charger harness with connection to batteries and inhibit signal to battery box terminals. Connections: ICH1 – ICH6 Failure Signs: Batteries will not charge. Tests: Test for voltage across Pin 1 and pin 2 ICH1. Also test continuity between pin 3 on ICH1 and BAT2. Expected readings: Charger will not work when battery voltage is too low.
- Page 7 Component: Controller (CN) Location:—Underneath front section. Function: Monitors the system and displays faults when something in the system is out of range. These faults are displayed as a series of flashes by the status light. Connections: CN1 – CN7 Failure Signs: Flash Code #9. Tests: Test for voltage to motor when paddle is pressed.
-
Page 8: Rear Wiring Diagram
REAR WIRING DIAGRAM WWW.GOLDENTECH.COM info@goldentech.com PAGE - 8... -
Page 9: Tiller Wiring Diagram
TILLER WIRING DIAGRAM WWW.GOLDENTECH.COM info@goldentech.com PAGE - 9... -
Page 10: Scenario 1: No Power
Scenario 1: No Power You insert the key into the key switch. But the battery condition meter indicates no battery power and the status LED does not go on. Check the circuit breaker (CB.) • Tripped? – Reset it. If it resets, then operate the scooter. •... -
Page 11: Charger Tests
15) Check the connector on the tiller board. Is it loose on the board? • Yes? – Replace the tiller board. • No? – Go to the next step. 16) Insert the key into the key switch. Measure resistance across pin 1 and pin 2 on KS1. •... -
Page 12: Flash Codes
Remove the tiller board from the top of the console. Disconnect the key switch (KS1) from the tiller board. Measure resistance across pin 1 and pin 2 on KS1. • Less than 1 ohm? – Replace the tiller board. • Open? –... -
Page 13: Flash Code #2 - Batteries Low (Scooter Will Not Operate.)
FLASH CODE #2 – BATTERIES LOW (SCOOTER WILL NOT OPERATE.) Charge the batteries. If the batteries will not charge, then open the battery box. Check for loose or corroded battery terminals. Clean with steel wool or wire brush and tighten if necessary. Measure voltage at BAT- on one battery and BAT+ on the other battery. -
Page 14: Flash Code #6 - Paddle Fault (Out Of Neutral)
11) Unplug the brake harness (PH10) from the controller. Are the pins on PH10 seated correctly? • Yes? – Go to the next step. • No? – Reseat the pins, reconnect the power harness to the controller, and try to run the scooter. 12) Measure resistance across pin 1(orange wire) and pin 2 (blue wire) on brake harness (PH10.) •... -
Page 15: Flash Code #8 - Motor Fault
13) Turn the scooter over onto its side. Make sure that the battery box is still seated on the frame. 14) Remove the controller cover. 15) Insert the positive lead (red) from the multimeter into the back of pin 6 (yellow wire) on the main harness (MH1.) NOTE: It may be necessary to insert a straightened paper clip in order to get a good connection. -
Page 16: Component Replacement Instructions
Component Replacement Instructions CONTROLLER NOTE: Refer to the current parts diagram for the current part number. To replace the controller: Remove the key from the key switch. Remove the seat. Remove the battery box. Turn the scooter over onto its side. Remove the screws that attach the controller cover to the frame. -
Page 17: Drive Wheel
DRIVE WHEEL NOTE: Refer to the current parts diagram for the current part number. To replace the drive wheel: Remove the key from the key switch. Place the scooter in drive mode. Lift the scooter so that the wheel is off of the ground at least 2 inches. Place a support under the scooter frame. -
Page 18: Key Switch
KEY SWITCH NOTE: Refer to the current parts diagram for the current part number. To replace the key switch: Remove the key from the key switch. Remove the battery box. Place the scooter in drive mode. Remove the top half of the console. Remove the speed control knob. -
Page 19: Paddle Pot
PADDLE POT NOTE: Refer to the current parts diagram for the current part number. To replace the paddle pot: Remove the key from the key switch. Remove the battery box. Place the scooter in drive mode. Remove the top half of the console. Disconnect the paddle pot from the tiller board. -
Page 20: Tiller Board
TILLER BOARD NOTE: Refer to the current parts diagram for the current part number. To replace the tiller board: Remove the key from the key switch. Place the scooter in drive mode. Remove the battery box. Remove the top half of the console. Remove the speed control knob. -
Page 21: Drivetrain (Motor And Transaxle)
DRIVETRAIN (MOTOR AND TRANSAXLE) NOTE: Refer to the current parts diagram for the current part number. To replace the transaxle: Remove the key from the key switch. Place the scooter in drive mode. Remove the seat. Remove the battery pack. Separate the rear section from the front section. -
Page 22: Illustrated Parts Diagrams
Illustrated Parts Diagrams FRONT ASSEMBLY MBX-B2FFA1 Ref # Part # Description MBX-BTILASSY Assembly, Complete Tiller for Buzz MBH-BTILAK Knob, Tiller Adjustment for Buzz MBB-B2BC Carpet, Plain for Buzz 106 MBK-B2BPC Kit, Blue Plastic Body(includes all blue parts) for Buzz GB106 MBK-B2RPC Kit, Red Plastic Body(includes all red parts) for Buzz GB106 MBK-B2SPC... -
Page 23: Front Shroud Assembly Mbb-B2Fdg
FRONT SHROUD ASSEMBLY MBB-B2FDG Ref # Part # Description MBH-CCARANC Anchors, In Deck Carpet(set of 4) for Companion and Buzz GB106 Serial number decal, GB106 MBB-B2FDG Deck, Front with Gusset(Summer 2007 change) for Buzz GB106 Decal, "Do not, push, pull or sit without battery", GB106 Decal, pinch point, triangular, GB106 Decal, "Battery locks front to rear frame", GB106 *Sold with MBB-B2FDG Deck, Front with Gusset(Summer 2007 change) for Buzz GB106... -
Page 24: Rear Shroud Assembly Mbx-B2Sra
REAR SHROUD ASSEMBLY MBX-B2SRA Ref # Part # Description Panel, Sahara Right Rear Fender Colored for Buzz 106 Panel, Blue Right Rear Fender Colored for Buzz 106 Panel, Red Right Rear Fender Colored for Buzz 106 **** Freewheel decal, GB106, 43 x 7 mm **** Decal, Read Manual, 18 x 18 mm MBX-B2SRA... -
Page 25: Battery Box Assembly Mbx-B2Xrb15A
BATTERY BOX ASSEMBLY MBX-B2XRB15A Ref # Part # Description MBE-B2BATBOXT Top, Battery Box for Buzz 106 MBE-B2XRB15 Battery, 12V/15AH for Buzz GB106XR/GB106XP3 MBE-BB Battery, 12V/12A(battery only) for Buzz GB101/104/106 Non-slip surface, 25*90 Non-slip surface, 25*90 PPH, Thread-cutting,M4.5 x 20mm L Upper battery box terminal junction, GB106 Lower battery box terminal junction, GB106 MBE-B2BATBB... -
Page 26: Battery Box Assembly
BATTERY BOX ASSEMBLY Ref # Part # Description Panel, Blue Right Battery Box for Buzz 106 Panel, Sahara Right Battery Box for Buzz 106 **** Panel, Red Right Battery Box for Buzz 106 Washer, "press to reset", circuit breaker, GB106 Button cover, circuit breaker, GB106 *MBE-B2CHARPC Cover, Charger Port for Buzz 106... -
Page 27: Basket Bracket Assembly
BASKET BRACKET ASSEMBLY Ref # Part # Description Decal, front console, GB106 Bracket, Front Basket, Front for Buzz 106 **MBH-B2FBMB Bracket, Front Basket Metal for Buzz 106 **MBH-B2BASKHW Hardware, Basket for Buzz 106 (M5 * 30L) **MBH-B2FBRP Pad, Front Basket Rubber for Buzz 106 (28*36*3.5) **MBH-B2FBRB Bracket, Front Basket, Rear for Buzz 106 *Sold with MBX-B2BFBA Assembly, Front Basket(with bracket) for Buzz 106... -
Page 28: Seat Assembly Mbx-B2Seat
SEAT ASSEMBLY MBX-B2SEAT Ref # Part # Description MBX-B2LAA Assembly, Left Arm for Buzz GB106 Flat washer, 6.3 ID x 20 OD x 1.6 mm TH SHCS, M6-1.0 x 15 mm *MBE-B2PCB Bag, Plain Charger for Buzz 106 *MBH-B2SEAT Seat, for Buzz 106 End cap, accessory bracket, 32 x 32 x 2.5 mm TH, GB106 MBH-BAAKN Knob, Arm Adjustment for Buzz (M8*12mmL) -
Page 29: Seat Frame Assembly
SEAT FRAME ASSEMBLY Ref # Part # Description Seat plate, GB 106 SHCS, M8-1.25 x 60 mm Spring, seat swivel, seat plate, GB106 **MBH-B2SSH Handle, Seat Swivel for Buzz 106 Cover, seat plate swivel handle, GB106 Nut, M8 Spacer, seat plate swivel handle spring, GB106 *MBX-B2SSA1 Assembly, First Series Flat Seat Swivel for Buzz 106 *MBX-B2SSA2... -
Page 30: Left Armrest Assembly Mbx-B2Laa
LEFT ARMREST ASSEMBLY MBX-B2LAA Ref # Part # Description *MBH-B2AP Pad, Arm for Buzz 106 Frame, upper left armrest, GB106 PPH, M5-.8 x 30 mm SHCS, M6-1.0 x 12 mm Frame, lower left armrest, GB106 SHCS, M8/M6-1.0 x 30mm *Sold with MBX-B2LAA Assembly, Left Arm(Metal/Pad) for Buzz 106 WWW.GOLDENTECH.COM info@goldentech.com PAGE - 30... -
Page 31: Right Armrest Assembly Mbx-B2Laa
RIGHT ARMREST ASSEMBLY MBX-B2LAA Ref # Part # Description *MBH-B2AP Pad, Arm for Buzz 106 Frame, upper right armrest, GB106 PPH, M5-.8 x 30 mm SHCS, M8/M6-1.0 x 30mm Frame, lower right armrest, GB106 SHCS, M6-1.0 x 12 mm *Sold with MBX-B2RAA Assembly, Right Arm(Metal/Pad) for Buzz 106 WWW.GOLDENTECH.COM info@goldentech.com PAGE - 31... -
Page 32: Seat Post Assembly Mbb-B2Seatp
SEAT POST ASSEMBLY MBB-B2SEATP Ref # Part # Description MBB-B2SEATP Post, Seat for Buzz 106 Insert, Seat Post for Companion and GB104, 106 *Sold with MBB-B2SEATP Post, Seat for Buzz 106 WWW.GOLDENTECH.COM info@goldentech.com PAGE - 32... -
Page 33: Tiller Assembly
TILLER ASSEMBLY WWW.GOLDENTECH.COM info@goldentech.com PAGE - 33... - Page 34 Ref # Part # Description MBE-B2MWH Harness, Main Wire for Buzz 106 MBB-BUPTIL Knuckle, Upper Tiller for Buzz MBH-BTILSCR Screws, Tiller Mast Allen(Set of 4) for Buzz MBB-BTCS Cover, Tiller(set) for Buzz PRH, sheet metal, M4 x 10 mm PRH, sheet metal, M4 x 10 mm MBB-BFHG Grip, Foam Hand for Buzz PPH, sheet metal, M4 x 10 mm...
-
Page 35: Front Frame Assembly Mbx-B2Ffa
FRONT FRAME ASSEMBLY MBX-B2FFA WWW.GOLDENTECH.COM info@goldentech.com PAGE - 35... - Page 36 Ref # Part # Description MBB-BLOTIL Lower Knuckle, GB106 Flat washer, 6.2ID*13OD*1.5TH Stem sleeve, GB106 Split washer, 6.3ID x 9.6OD x 1.5TH Acorn nut, M6 Nut, bearing race, GB106 MBK-B2LKHK SHCS, M6-1.0 x 40mm Cone, upper bearing race, GB106 Bearing, bearing race, GB106 Cup, upper bearing race, GB106 Spring, tiller lock handle, GB106 MBH-BTILAK...
-
Page 37: Rear Frame Assembly Mbx-B2Rfa
REAR FRAME ASSEMBLY MBX-B2RFA WWW.GOLDENTECH.COM info@goldentech.com PAGE - 37... - Page 38 Ref # Part # Description PPH, M5-.8 x 15 mm MBB-B2RSH Handle, Rear Shroud for Buzz GB106 Sold as Kit Only PPH, M4-.7 x 10mm SHCS, M8-1.25 x 45mm 8.4ID*16OD*1.6TH MBD-BTRANCL Clamps, Transaxle for Buzz MBD-B2TRANS Transaxle, for Buzz 106 MBBB2ORF Frame, Rear(Before Summer 2007) for Buzz GB106 PPH, M4-.7 x 45mm...
-
Page 39: Front Wheel Assembly Mbw-Bfwa
FRONT WHEEL ASSEMBLY MBW-BFWA Ref # Part # Description PFH, M6-1.0 X 26 mm Front wheel bearing, GB106 Rim, screw side, front wheel, GB106 Tire, Front for Buzz 106 Rim, nut side, front wheel, GB106 Spacer, front wheel, GB106 Nylock nut, M6 *MBW-BFWA Wheel, Front Wheel for Buzz WWW.GOLDENTECH.COM... - Page 40 WWW.GOLDENTECH.COM info@goldentech.com PAGE - 40...
- Page 41 Golden Technologies 401 Bridge Street Old Forge, PA 18518 www.goldentech.com BZ106SMAN-031309...