Related Manuals for CTC Union EcoPart 400 SERIES
Summary of Contents for CTC Union EcoPart 400 SERIES
- Page 1 162 105 51-5 2016-07-07 Providing sustainable energy solutions worldwide Installation and Maintenance Manual CTC EcoPart 400 Model 406-417 400V 3N~ / 230V 1N~ IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE...
- Page 2 Removing the cooling module 1. Disconnect the cooling module’s power cable con- 2. Attach the two carrying handles to the bottom of the nector and hoses. cooling module. 3. Unscrew the cooling module’s screws. 4. Pull the cooling module by fi rst lifting the front edge slightly with the carrying handles.
- Page 3 Installation and maintenance manual 162 105 51-5 2016-07-07 CTC EcoPart 400 Model 406-417 400 V 3N~ / 230 V 1N~...
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Page 4: Table Of Contents
General information Table of contents Check list Communication connections ______________________________________________________________________ _____________________________ Important to remember! CTC Basic Display (accessory) ______________________________________________ __________________________ Safety Instructions Option 1 – Connection of one heat pump _______________________________________________________ ___________ Connection alternative CTC EcoPart 400 Option 2 – Series connection of heat pumps __________ _______ General... -
Page 5: General
General information Congratulations on buying your new product The complete heat pump for rock, ground or lake The CTC EcoPart 400 is a heat pump which takes heat from rock, ground or lake and supplies it to the existing heating system in the house. CTC EcoPart 400 is fully utilised before the normal heating system is switched on and helps heat the house. -
Page 6: Check List
General information Check list The check list must be completed by the installer. • If service is needed, you may be required to provide this document. • Installation must always in accordance with the installation and maintenance instructions. • Installation must always be carried out in a professional manner. Following installation, the unit must be inspected and functional checks performed as indicated below: Pipe installation... -
Page 7: Important To Remember
General information Important to remember! Check the following points in particular at the time of delivery and installation: • The product must be transported and stored in a standing position. When moving the product, it can be placed temporarily on its back. •... -
Page 8: Connection Alternative Ctc Ecopart 400
General information Connection alternative CTC EcoPart 400 General Below are illustrations of the different connection alternatives available for the CTC EcoPart 400. In some cases a CTC Converter and CTC Basic Display may be needed. See the chapter on Connecting the control system CTC EcoLogic Pro CTC Basic Display Alternative A... -
Page 9: Technical Data
General information 2. Technical data 2.1 Table 400V 3N~ Electrical data EcoPart 406 EcoPart 408 EcoPart 410 EcoPart 412 Electrical data 3x400V Rated power Rated current Max starting current 16.6 17.7 19.8 23.5 Maximal group fuse IP class IPX1 Operational data for heat pump EcoPart 406 EcoPart 408 EcoPart 410... - Page 10 General information 14-17 kW 3-fas 400V 3N~ Svenneversionen + Low Energy Pumps Electrical data EcoPart 414 EcoPart 417 Electrical data 3x400V Rated power Rated current 12.2 13.9 Max starting current 29.1 32.0 Maximal group fuse IP class IPX1 Operational data for heat pump EcoPart 414 EcoPart 417 Output from compressor...
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Page 11: Table 230V 1N~
General information 2.2 Table 230V 1N~ Electrical data EcoPart 406 EcoPart 408 EcoPart 410 Electrical data 1x230V Rated power Rated current 14.0 19,5 21.6 Max starting current IPX1 IP class Operational data for heat pump EcoPart 406 EcoPart 408 EcoPart 410 Output from compressor @ -5/45 4.68... - Page 12 General information Electrical data EcoPart 412 EcoPart 414 Electrical data 1x230V Rated power Rated current 27.1 33.2 Max starting current IPX1 IP class Operational data for heat pump EcoPart 412 EcoPart 414 Output from compressor @ -5/45 9,88 12.09 @ -5/45 3,30 3.24 Output from compressor...
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Page 13: Component Location
General information 2.3 Component location 1. Compressor 2. Evaporator 3. Condenser 4. Drying filter 5. Expansion valve 6. High pressure switch 7. Terminal board 8. High pressure sensor 9. Low pressure sensor 10. Drain valve cold side/Brine 11. Drain valve warm side/Water 12. -
Page 14: Refrigerant System
General information 2.5 Refrigerant system Brine (heat source) Drying filter 13. T discharge Water Refrigerant exchanger 14. T brine Low pressure sensor 15. T water out Evaporator Condenser 10. High pressure sensor 16. T water in Compressor 11. High pressure switch 17. -
Page 15: Installation
General information 3. Installation This chapter is aimed at anyone responsible for one or more of the installations required to ensure that the product works the way the property owner wants. The product must Take your time going through functions and settings with the property owner be transported and and answer any questions. -
Page 16: Connection Of The Heat Medium Side
General information 3.1 Connection of the heat medium side Primary and return lines of at least Ø22 mm copper pipe are to be connected to the heat pump for CTC EcoPart 406-412, for CTC EcoPart 414-417, at least Ø28 mm must be used. Route the pipes so that no other highest point is present where air can collect and obstruct circulation. -
Page 17: Connecting The Brine System
General information 3.2 Connecting the brine system The brine system, i.e. the ground collector loop, must be assembled and connected by a qualified tradesman in accordance with current regulations and design guidelines. We recommend that you follow Extreme care must be taken to ensure that no dirt gets on the collector the installation hoses, which must be washed clean before being connected. - Page 18 General information Schematic diagram The mixing vessel The filling equipment is represented by the parts displayed with dashes. Note! and pump must be Collector hoses must have a bleeding facility as air pockets can occur. Always of a good size. check the filter (99) when filling and bleeding the brine system.
- Page 19 General information Valves To facilitate servicing of the cooling unit, shut-off valves must be fitted to both the incoming and outgoing connections. Fit bifurcated valves so that you can fill and bleed the collector circuit later on. Bleeding The collector circuit must not contain any air. Even the smallest amount of air can jeopardise the heat pump's operation.
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Page 20: Brine Pump
General information Brine pump 3.3 Brine pump The circulation pumps in CTCs products are of the energy effi ciency class A. • CTC EcoHeat/EcoPart 406-408 has pump UPM2K 25-70 180. • CTC EcoHeat/EcoPart 410-417 & CTC GSi 12 has pump UPMXL GEO 25-125 180. UPM2K 25-70 180, 1 x 230 V, 50/60 Hz [kPa] EEI ≤... - Page 21 General information Post-installation check on brine system After a few days, you must check the fluid level in the vessel. Fill if necessary and close the valves (98c and 98d) when filling. Level/expansion vessel The level vessel should be fitted to the incoming line from the borehole or ground loop, at the system’s highest point.
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Page 22: Electrical Installation
General information 4. Electrical installation The installation and heat pump connection must be done by an authorised electrician. All wiring must be installed according to valid requirements. 4.1 Electrical installation 400 V 3N~ The CTC EcoPart 400 must be connected to 400 V 3N~ 50 Hz and protective earth. -
Page 23: Electrical Installation 230 V 1N
General information 4.2 Electrical installation 230 V 1N~ The CTC EcoPart 400 must be connected to 230 V 1N~ 50 Hz and protective earth. When connecting to a CTC EcoZenith i250, the power rating of the electric boiler must be allowed for, as the CTC EcoPart 400 is supplied with power via the CTC EcoZenith i250;... -
Page 24: Groundwater Heating
General information 4.4 Groundwater heating Groundwater, too, can be used as a heat source for CTC's heat pumps. The groundwater is pumped up to an intermediate heat exchanger that transfers the energy to the brine liquid. It is important that an intermediate heat exchanger is installed in the system. -
Page 25: Communication Connections
General information 5. Communication connections When connecting the CTC EcoPart 400 to products with different control systems, accessories are sometimes needed to control the products. The various alternatives available are described in this section. The communication cable used is an LiYCY (TP) which is 4-conductor shielded cable, where the communication-bearing conductors are of twisted pair type. -
Page 26: Option 1 - Connection Of One Heat Pump
General information 5.2 Option 1 – Connection of one heat pump When connecting a CTC EcoPart 400 to a CTC EcoZenith i250, CTC EcoZenith i550 Pro or CTC EcoLogic Pro/Family, the communication cable (LiYCY (TP)) is connected directly to each product. When installing only one heat pump, make sure that DIP switch 2 is in the ON position. CTC EcoPart 400... -
Page 27: Option 2 - Series Connection Of Heat Pumps
RS485 TX RS485 RX COM TX COM RX General information 5.3 Option 2 – Series connection of heat pumps When connecting more than one heat pump to a CTC EcoLogic Pro or CTC EcoZenith 550 Pro, the CTC Basic Display accessory must be used to address the various heat pumps A1, A2, A3, etc. -
Page 28: Option 4 - Ctc Ecoel V3
General information CTC EcoPart 400 5.4 Option 4 – CTC EcoEl v3 Version 3 (v3) CTC EcoPart 400 When connecting products with different control systems (version 3 (v3) and relates to models version 4 (v4)), the CTC Converter accessory will be needed to interpret the manufactured from 2006 onwards. -
Page 29: Option 5 - Ctc Ecozenith I550 V3
General information 5.5 Option 5 – CTC EcoZenith i550 v3 Version 3 (v3) When connecting products with different control systems (version 3 (v3) and relates to models version 4 (v4)), the CTC Converter accessory will be needed to interpret the manufactured from signals between the two products. -
Page 30: Option 6 - Ctc Ecologic V3
General information 5.6 Option 6 – CTC EcoLogic v3 Version 3 (V3) When connecting products with different control systems (version 3 (v3) and relates to models version 4 (v4)), the CTC Converter accessory will be needed to interpret the manufactured from 2006 onwards. - Page 31 General information CTC EcoPart 400...
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Page 32: Wiring Diagram 400V 3N
General information 5.7 Wiring diagram 400V 3N~ CTC EcoPart 406-417 CTC EcoPart 400... - Page 33 General information Components Relay/main PCB PCB white softstarter, motor protection and contactor function Primary flow sensor 1 Return sensor Hotgas sensor Suctiongas sensor Brine sensor in Brine sensor out B100 Highpressure sensor B101 Lowpressure sensor Capacitator compressor (1-phase) Highpressure switch Charge pump (accessory) Brine pump Contactor 1...
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Page 34: Wiring Diagram 230V 1N
General information 5.8 Wiring diagram 230V 1N~ Components Relay/main PCB PCB white softstarter, motor protection and contactor function Primary flow sensor 1 Capacitator compressor (1-phase) Return sensor Highpressure switch Hotgas sensor Charge pump (accessory) Suctiongas sensor Brine pump Brine sensor in Contactor 1 Brine sensor out Relay (1-phase) -
Page 35: First Start
General information 6. First start Check that the heating boiler and system are full of water and have been bled. Check that all connections are tight. Check that sensors and the radiator pump are connected to the power source. Energise the heat pump by switching on the safety switch (the main switch). -
Page 36: Operation And Maintenance
General information 7. Operation and Maintenance When the installer has installed your new heat pump, you should check along with the installer that the system is in perfect operating condition. Let the installer show you where the power switches, controls and fuses are so that you know how the system works and how it should be maintained. -
Page 37: Fault Tracing/Appropriate Measures
General information 8. Fault Tracing/ Appropriate Measures The CTC EcoPart 400 is designed to provide reliable operation and high levels of comfort, as well as have a long service life. Various tips are given below which may be helpful and guide you in the event of an operational malfunction. -
Page 38: Declaration Of Conformity
Enertech AB Box 313 S-341 26 LJUNGBY Declaration of conformity Försäkran om överensstämmelse Déclaration de conformité Declaration of conformity Konformitätserklärung försäkrar under eget ansvar att produkten, confi rme sous sa responsabilité exclusive que le produit, declare under our sole responsibility that the product, erklären in alleiniger Verantwortung, dass das Produkt, EcoPart 400 som omfattas av denna försäkran är i överensstämmelse med följande direktiv,... - Page 40 162 105 51-5 2016-07-07 Enertech AB. P.O Box 309 SE-341 26 Ljungby Sweden. www.ctc.se, www.ctc-heating.com...