Table of Contents
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Contents
Safety ........................................................................... 4
Safe Operating Practices........................................... 4
Chemical Safety....................................................... 5
While Operating...................................................... 6
Maintenance ........................................................... 7
Sound Power .......................................................... 8
Sound Pressure ....................................................... 8
Hand-Arm Vibration ............................................... 8
Whole Body Vibration ............................................. 8
Safety and Instructional Decals ................................. 8
Setup ...........................................................................13
1 Checking the Boom Hinge Springs .........................13
2 Removing the Shipping Bumper.............................14
Product Overview .........................................................15
Controls ...............................................................16
Specifications ........................................................21
Operation ....................................................................21
Think Safety First ...................................................21
Performing Pre-Starting Checks ...............................21
Preparing to Drive the Machine ................................21
Preparing to Use the Sprayer ....................................25
Operating the Machine............................................26
Breaking in a New Sprayer .......................................27
Operating the Sprayer .............................................27
Filling the Fresh Water Tank ....................................28
Filling the Spray Tank..............................................28
Operating the Booms..............................................28
Spraying ................................................................29
Modes ...............................................................29
Spraying Tips .........................................................29
Unclogging a Nozzle ..............................................29
Selecting a Nozzle ..................................................30
Cleaning the Sprayer ...............................................30
Calibrating the Section Valves...................................31
Agitation Bypass Valve Knob Position.......................31
Calibrating the Agitation Bypass Valve.......................32
Pump....................................................................32
Transporting the Sprayer .........................................33
Towing the Sprayer .................................................33
Maintenance .................................................................35
Recommended Maintenance Schedule(s) ......................35
Daily Maintenance Checklist ....................................37
Notation for Areas of Concern.................................37
Premaintenance Procedures ........................................38
Jacking the Sprayer Up ............................................38
Accessing the Engine ..............................................38
Lubrication ...............................................................40
Greasing the Sprayer...............................................40
Greasing the Boom Hinges ......................................40
Greasing the Actuator Rod Bearings..........................40
Engine Maintenance ..................................................41
Checking the Air Cleaner .........................................41
Servicing the Engine Oil..........................................42
Fuel System Maintenance ...........................................44
Checking the Fuel Line and Connections ...................44
Bleeding the Fuel System .........................................44
Bleeding Air from the Injectors ................................45
Servicing the Fuel Filters .........................................45
Draining the Fuel Tank ...........................................47
Electrical System Maintenance ....................................48
Replacing the Fuses ................................................48
Servicing the Battery...............................................48
Drive System Maintenance .........................................50
Inspecting the Wheels/Tires ....................................50
Changing the Planetary Gearbox Fluid.......................50
Adjusting the Front Wheel Toe-in .............................51
Cooling System Maintenance ......................................51
Servicing the Cooling System ...................................51
Brake Maintenance ....................................................53
Adjusting the Brakes ...............................................53
Belt Maintenance ......................................................53
Servicing the Alternator Belt ....................................53
Hydraulic System Maintenance ....................................54
Hydraulic Fluid Specification ...................................54
Servicing the Hydraulic Oil ......................................54
Spray System Maintenance ..........................................56
Inspecting the Hoses ..............................................56
Changing the Pressure Filter ....................................57
Pump Maintenance.................................................57
Adjusting the Actuators...........................................57
Inspecting the Nylon Pivot Bushings.........................58
Cleaning ...................................................................59
Cleaning the Radiator Cooling Fins ...........................59
Cleaning the Agitation and Section Valves ..................59
Storage ........................................................................65
Troubleshooting ...........................................................66
Schematics ...................................................................69
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