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Centsys A10 Installation Manual

Industrial sliding gate operator
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A10 Installation manual
INDUSTRIAL
SLIDING GATE
OPERATOR

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Summary of Contents for Centsys A10

  • Page 1 A10 Installation manual INDUSTRIAL SLIDING GATE OPERATOR...
  • Page 2 A worldwide network of distributors and installers ensure that our products remain The Automatic Choice in access automation . Further information is available on our website www.centsys.com.au Centurion Systems (Pty) Ltd reserves the right to make changes to the products described in this document without notice and without obligation of Centurion Systems (Pty) Ltd to notify any persons of any such revisions or changes.

  • Page 3: Important Safety Instructions

    Important Safety Instructions Important Safety Instructions To ensure the safety of people, it is important that you read all the ATTENTION following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people. The installer, being either professional or DIY, is the last person on the site that can ensure that the operator is safely installed, and that the whole system can be operated safely.

  • Page 4: Fast Track

    Fast Track Fast Track These abbreviated instructions are for the experienced installer who needs a checklist to get a standard installation up and running in the minimum of time. Detailed installation features and functions are referred to later in this manual. Mechanical Setup Action Gather required tools and equipment...
  • Page 5 Fast Track Fast Track Electrical Setup Action Connect all wiring: Page 30 Step 1 Step 1 Get into programming mode: Page 30 Step 2 Step 2 Fit the SET link. Briefly depress the reset button. Set the gate limits: Page 30 Step 3 Step 3 Press and hold TEST, release after one flash of L1.

  • Page 6: General Description

    A10 to continue operating for a limited period in the event of a power failure. In order to cater for high duty cycle installations, the A10 Endurance model is offered. This model utilizes a continuously powered cooling fan, whilst the basic model utilizes the motor's standard shaft driven cooling fan.

  • Page 7: Theft Protection

    Theft Protection While care has been taken in the design of the A10 to prevent unauthorized removal (theft) of the unit, an optional steel theft resistant cage is also available for added peace of mind. Overall Dimensions 340 (Theft resistant cage)

  • Page 8: Specifications

    Specifications SPECIFICATIONS A10 BASIC Power Supply 220-240V AC+/- 10%, 50Hz - 1 Phase Maximum Absorbed Current Motor Voltage 220-240V AC 3 Phase Output Pinion 20 Tooth Mod 4 Starting Thrust 40kgF 30kgF (Standard speed) (Sprint speed) Rated Thrust 30kgF 22.5kgF...
  • Page 9 A10 ENDURANCE A10 HEAVY WEIGHT 220-240V AC +/- 10%, 50Hz - 1 Phase 220-240V AC +/- 10%, 50Hz - 1 Phase 220-240V AC 3 Phase 220-240V AC 3 Phase 20 Tooth Mod 4 17 Tooth Mod 4 40kgF 30kgF 47kgF...
  • Page 10 A10 BASIC Duty Cycle Curves 4m 500kg gate @ 20kg pull force. Air temperature=25°C. Unit in full shade. HS Open/ HS Cl os e HS Open/ ST D Cl ose...
  • Page 11 60% for an unlimited time. The same A10 Basic, opening AND closing at high speed (HS) ( ), can run at a duty cycle of 90% for 30 minutes, a duty cycle of 83% for 45 minutes, and a duty cycle of 80% for an unlimited time.

  • Page 12: Product Identification

    Product Identification Product Identification The actual components supplied may vary depending on the model purchased. High Efficiency Fan* 3 Phase Motor Inverter Module Gate Mounted Origin Marker Inverter Fuse (F1 5A F/B) Origin Sensor Logic Controller Fuse (F2 50mA S/B) Origin Marker Bracket Courtesy Light Fuse (F3 3A F/B) Encoder Sensor...

  • Page 13: Required Tools And Equipment

    Required Tools & Equipment Required Tools & Equipment Electric Drilling Machine Spanners 17mm 13mm Screw Drivers: Hammer 3.5mm Flat G-Clamp x2 Crimping Tool Self locking and Pin Lugs Pliers Masonry Bits - 6mm 20mm (For sites with rawlbolted foundation plates) Pliers Steel Bits 8,5mm/5,0mm/4,0mm Pick...

  • Page 14: Site Considerations

    Site Considerations Site Considerations Install the gate operator only if: 1. It will not pose a hazard to the public. 2. There is sufficient clearance to a roadway and/or public thoroughfares. 3. The installation will meet all municipal and/or local authority requirements once completed.
  • Page 15 ENSURE GATE WILL NOT JUMP OVER ENDSTOP . Figure 6 Gate Endstops Due to the high speed at which the A10 operator can move a gate, it is WARNING extremely important to install endstops capable of stopping the gate moving at the rated speed.
  • Page 16 Anti-Lift Brackets Figure 7 Anti-Lift Brackets - Guide-rollers must ensure that the gate is held vertically. - Fit suitable anti-lift brackets . The gap should be <5mm to ensure the gate cannot be lifted off the motor pinion. - For improved safety fit additional support post to prevent gate from falling over if guide-rollers fail.
  • Page 17 Starting & Running Forces Figure 8 Starting and Running Forces - The Centurion Systems (Pty) Ltd warranty will be void if the pull force and/or gate mass, exceeds the operator specification (see table below) Model Heavy Weight Basic / Endurance Characteristic 40kgF @ standard speed Starting Force...

  • Page 18: Cabling Requirements

    Cabling Requirements Cabling Requirements LEGEND 220-240V AC mains cable via mains Infrared beams or safety edge (if isolator switch (3 core LNE 1,5mm )† required) (3 core 0,5mm multistranded) Intercom cable (n1 + 6 core) to house. Intercom cable (n2+2 core 0,5mm multistranded) to gate station.

  • Page 19: Operator Installation

    Operator Installation Operator Installation Foundation Plate Installation Rack/Axle Clearance Use steel rack 28mm Minimum Remember to insert mtg bolts, before fixing foundation plate. Foundation plate 43-48mm 16mm Dia round bar recommended Figure 10 Rack Axle Clearance Side Clearance Lower cover is approximately 5mm wider than chassis each side. Allow additional 20mm each side of lower cover if theft resistant bracket is to be fitted.
  • Page 20 Operator Installation Operator Installation Foundation Plate Installation - option 1 (Bolted down to existing concrete block) The LH concrete anchor may need to be broken off in order to clear incoming conduits. Make sure the M10 bolts 8 which secure the gearbox are in place. Refer to the Fig.
  • Page 21 Foundation Plate Installation - option 2 (Set in concrete) 200mm 250mm 400mm Figure 13 Foundation Plate Anchors The anchors 11 must first be bent down as shown in Figure 13. Use self locking or crimping pliers to bend the anchor tips 12 to the horizontal plane.
  • Page 22 It is more convenient to insert the oil before bolting the unit down, as shown in Figure 15. The A10 does not require routine oil changes. However in the event of the unit losing oil due to stripping down or mechanical damage, the correct replacement oil is EP 80W90 to API GL-5, i.e.
  • Page 23 Operator Installation Operator Installation Gearbox Mounting Down Details Adjust jacking screws to give 4-6 mm chassis foundation plate clearance. (TIP: A 4mm allen key with a “Ball End” is handy). Check operator is level. Jacking Screw 4-6mm Assemble nut, spring washer, and load M10 Nut spreader as shown.
  • Page 24 Joining/Mounting Rack - A simple way of ensuring correct pitch spacing when joining steel rack is to clamp a small off cut between the two pieces. - Check that weld does not foul with meshing surfaces. - Attach steel rack to gate using 25x25x5mm angle brackets - For best results support rack every 300mm.
  • Page 25 ±300 mm Figure 18 Mounting Rack Page 25...
  • Page 26 Chain Drive Installation (Optional) Remove all four captive nuts from gearbox as shown. Assemble as shown Figure 19 Chain Drive Installation Page 26...
  • Page 27 Installing Chain Drive Systems IDLER PULLEYS >100mm >100mm Figure 20 Chain Drive Installation - Weld rear anchor plate onto gate such that centre line of tensioner is in line with top of the shaft on the idler pulley . Allow at least 100mm between idler pulleys and anchor brackets.
  • Page 28 Origin Marker Mounting MOUNTING CONFIGURATION FOR STEEL RACK SECURE USING C L O S FASTENERS G A T E PROVIDED WELD MOUNTING BRACKET PROVIDED TO STEEL RACK ORIGIN MARKER BRACKET 0 0 m m H A N 5 T E R T G R E A GREATER THAN 500mm GATE CLOSED...
  • Page 29 - With the gate in the CLOSED position, mount the origin marker 18 a minimum of 500mm from the origin sensor 19 . (See Fig. 21 isometric view A or plan view B) - Manually slide gate OPEN until origin marker 18 is in line with the origin sensor 19 .

  • Page 30: Electrical Set-Up

    Electrical Set-up Electrical Set-up 1. Always check that the circuit breaker in the electrical panel is in the WARNING OFF position, and that all high voltage circuits (more than 42.4V) are completely isolated from the mains supply before doing any work. 2.
  • Page 31 “Flip Out” Controller Mounting Controller enclosure vertical Controller enclosure raised Controller enclosure propped Figure 22 Controller Mounting Page 31...
  • Page 32 10. The gate will slowly open until it hits the open end stop, then slowly close until it hits the closed end RESET Button stop. RESET 11. The gate will then open at normal speed until the magnet passes the origin, and then slowly open until it Indicator LED hits the open end stop.
  • Page 33 Get Into Programming Mode (Exactly the same as for limits setup) 18. Fit the SET link jumper to the SET pins as shown in Figure 23. Press and release the RESET button. The STATUS light will flash 5 times. The SET and L2 lights will now be on.
  • Page 34 Press and hold the TEST button while monitoring the STATUS light. The STATUS light will flash the same as for selecting a Feature. (See Step 21) Release the TEST button when the number of flashes is the same as the STATUS value required.

  • Page 35: Controller Features

    Example 2 (continued): At this moment release the TEST button to give a COUNT value of 10. This sets the Autoclose timer to 10 seconds. L2 will come back on, indicating that the COUNT has been updated. Controller Features The terminology "FEATURE 2-2" refers to Feature number 2 with a status of 2. “FEATURE 3- COUNT”...
  • Page 36 CONDOMINIUM MODE (FEATURE 4-2) - Any trigger will cause a gate which is closed or closing to open or re-open. If not already active the Autoclose will automatically be turned on when Condominium Mode is selected. It is only the Autoclose signal, which can close a gate in Condominium Mode. If a trigger impulse is given while the gate is open the Autoclose time is reset to its preset value.
  • Page 37 the lights off. The gate will not trigger open when using the SET trigger. The fact that the pillar light is ON permanently is indicated by the STATUS LED flashing once every 2 seconds. When the PED input is triggered the pillar light flashes for an adjustable (1 to 255 seconds) pre-flash time (FEATURE 11-COUNT) before the pedestrian gate opens.
  • Page 38 FEATURE13-2 Gate will open at standard speed + 30%. FEATURE13-3 Gate will open at standard speed + 60%. FEATURE13-4 Gate will open at standard speed + 90%. FEATURE14- 1 Gate will close at standard speed. FEATURE 14-2 Gate will close at standard speed + 30%. FEATURE 14-3 Gate will close at standard speed + 60%.

  • Page 39: Fault Finder's Guide

    Procedure to Programme Controller Procedure to Programme Controller Back to Factory Default Settings Back to Factory Default Settings Apply power. Fit the "SET" link. Connect "PED" and "FRX" to "COM". Briefly depress the RESET button. STATUS light will flash five times, and then L1 and L2 will illuminate.

  • Page 40: Receiver Installation

    Receiver Installation Receiver Installation Figure 24 Receiver Installation NOTE: Although a space is provided for locating a radio receiver within the unit, best results will be achieved by mounting the receiver externally as high as possible. Page 40...

  • Page 41: Manual Release Operation

    Manual Release Operation Manual Release Operation Open lock cover and insert key. Turn key ¼ turn counter clockwise to unlock. Manual release handle in closed position. Pull manual release handle down to enable manual release Page 41...

  • Page 42: Manual Release Latching

    Manual Release Latching Manual Release Latching In the event of power failure, or product malfunction, it may be required to lock the cover in place whilst "latching" the manual release (i.e. manual release permanently enabled). This helps prevent theft of the unit, or its components, and provides full protection from the elements.
  • Page 43 CP201 Trigger Connections CP201 Trigger Connections (LED’s) FRX COM LED PED LCK SET MAX CURRENT 250mA PUSHBUTTON FOR SWITCHING PILLAR LIGHT (N/0) RADIO RECEIVER HOLIDAY LOCKOUT 12V or 24V SWITCH (N/C) IRB Tx IRB RECEIVER LOOP PEDESTRIAN KEYSWITCH (N/O) (RETURN SPRING) LOOP DETECTOR Figure 25 CP201 Trigger Connections Page 43...
  • Page 44 C A B V E R O N T T E R R O L L E R T O P I L L A L I G H F R O M A I Figure 26 A10 Cable Routing Page 44...
  • Page 45 S E N S O R O R I G I N S E N S O R C P 2 0 1 L L E R C O N T R O Figure 27 A10 Cable Interconnections Page 45...

  • Page 46: Led Indicator Lights

    LED Indicator Lights LED Indicator Lights The controller is fitted with diagnostic LED's (Light Emitting Diodes) that assist with the set-up and mainte- nance of the gate. Table 1 provides a description and purpose of the indicator LED's. See Figure 23 and 25 for location.

  • Page 47: Controller Functions

    Controller Functions Controller Functions FEATURE STATUS or COUNT STATUS FEATURE COUNT DESCRIPTION DESCRIPTION VALUE NUMBER VALUE See detailed instructions on page 30 Gate Limit Settings Autoclose OFF (Default) Autoclose Time 1 Flash = 1 second 15 seconds (Default) STANDARD (Default) CONDOMINIUM Mode of Operation PIRAC...

  • Page 48: Installation Handover

    FEATURE STATUS or COUNT STATUS FEATURE COUNT DESCRIPTION DESCRIPTION VALUE NUMBER VALUE Standard speed (Default) Standard speed + 30% Closing sprint mode select Standard speed + 60% Standard speed + 90% 60 seconds (Default) Motor cutout time 1 Flash = 1 second Rack below pinion Inverted Rack Rack above pinion (Default)
  • Page 49 5. Secure all easily accessed gate opener controls in order to prevent unauthorized use of the gate. 6. Keep the automated gate system properly maintained, and ensure that all working areas are free of debris and other effects that could compromise the gate operation and safety. 7.
  • Page 50 Notes Notes Page 50...
  • Page 51 Notes Notes Page 51...
  • Page 52 0.07.B.0032 A10 Installation Manual-10Jul2012 www.centsys.com.au...

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