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Summary of Contents for Centsys D10 SMART
- Page 1 SLIDING GATE OPERATORS D10 SMART / D20 SMART INSTALLATION MANUAL Centurion Systems (Pty) Ltd www.centsys.com.au...
- Page 2 Company Profile 1986 1990 1995 1999 Today In-house Manufactures to R&D international development quality standard team ISO 9001:2015 ISO 9001:2015 After-sales 100% multi-language testing of Technical Support products Sales and technical support to Africa, Europe, Asia, the Americas, Australia and the Pacific Technical Support Operating Times Monday to Friday...
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Page 3: Table Of Contents
Height Adjustment Page 33 7.9. Mounting the Rack Page 35 7.9.1. Fitting Steel Rack to the Gate Page 36 7.9.2. Finalising the Height Adjustment Page 36 7.9.3. Placing the Gearbox Mounting Washers, Spring Washers and Lock Nuts page 3 www.centsys.com... - Page 4 10.4. External Radio Receiver and Loop Detector Wiring Page 50 10.5. G-ULTRA to D10 SMART / D20 SMART Wiring Page 51 10.6. 12V Siren to D10 SMART / D20 SMART Wiring Page 51 10.7. Syncing two D10 SMART / D20 SMART Operators Page 52 10.8.
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Page 5: Introduction
SECTION 1 INTRODUCTION 1. Introduction The D10 SMART is a heavy duty sliding gate operator designed to open and close industrial sliding gates weighing up to 1000Kg. A die-cast aluminium gearbox, coupled to a powerful 24V DC motor and switch-mode charger, makes the D10 SMART the automatic choice for townhouse complexes and office parks. -
Page 6: Important Safety Information
Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream of the system • Never short-circuit the battery and do not attempt to recharge the batteries with power supply units other than that supplied with the product, or manufactured by Centurion Systems (Pty) Ltd page 6 www.centsys.com... -
Page 7: Safe Disposal Of Batteries
GATE MAY MOVE AT ANY TIME! SAFETY FIRST MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH! KEEP CLEAR! GATE MAY MOVE AT ANY TIME! DO NOT ALLOW CHILDREN TO OPERATE THE GATE OR PLAY IN THE NEAR VICINITY OF THE GATE. page 7 www.centsys.com... -
Page 8: Lightning Protection
1.4. Theft Protection While care has been taken in the design of the D10 SMART / D20 SMART to prevent unauthorised removal (theft) of the unit, an optional steel theft-deterrent cage is also available for added peace of mind. In addition, the system boasts novel theft and break-in protection via an integral vibration sensor that can be connected to a sound bomb or third party alarm system, or linked to an armed response company. -
Page 9: Specifications
SECTION 2 SPECIFICATIONS 2. Specifications 2.1. Physical Dimensions 28mm 205mm 295mm FIGURE 1. D10 SMART / D20 SMART PHYSICAL DIMENSIONS 2.2. Technical Specifications D10 SMART D20 SMART Input voltage 110V - 240V AC @ 50/60Hz Current consumption 590mA (mains) Battery charger current 1.8A@ 27.6V (+/-5%), 52W... - Page 10 SECTION 2 SPECIFICATIONS 2.2. Technical Specifications Continued D10 SMART D20 SMART Operating Mode Power Power Operations in standby Normal Normal saving saving (7.2Ah Batteries) 26m/min 18m/min 15m/min 15m/min 15kgf 20kgf 15kgf 20kgf Half day 3,5,6 Full day 3,5,6 Collision Sensing...
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Page 11: Product Identification
11. Override Cam 22. Accessory Tray 1. Batteries are not supplied with the D10 SMART / D20 SMART. 2. Charger is not supplied with the D10 SMART / D20 SMART. Contact your local dealer for more information. page 11 www.centsys.com... -
Page 12: Required Tools And Equipment
Angle grinder Pin punch Measuring tape Masonry drill bits Welding machine Hacksaw (including consumables) and safety equipment Safety equipment (goggles, gloves, etc.) Marking Pliers pen/chalk Soldering iron Spirit level Extension cord FIGURE 3. REQUIRED TOOLS AND EQUIPMENT page 12 www.centsys.com... -
Page 13: New Site Installation Preparation
• Pushbuttons or key-switches, when required, must be positioned so that the gate is in line-of-sight of the user page 13 www.centsys.com... -
Page 14: Endstops
Ensure that the gate cannot be lifted off the motor pinion with the anti-lift bracket fitted. Guide-rollers and Side view of gate and different Anti-Lift Bracket Guide-roller options GAP <5mm GAP <5mm Additional support post GAP <5mm GAP <5mm FIGURE 5. FITTING GUIDE-ROLLERS page 14 www.centsys.com... -
Page 15: Starting And Running Forces
Where possible, determine the gate mass. Our warranty will be void if the pull force and / or gate mass exceeds the below operator specifications: D10 SMART • Starting force - 40kgf - Maximum over the full length of gate travel •... -
Page 16: Cabling Requirements
4. Wireless accessories are available. Please refer to www.censys.com for further information. 5. For optimum range, an external receiver can be mounted on the wall. 6. Requires an external relay 7. Consult manufacturer of loop detector for specific details. page 16 www.centsys.com... -
Page 17: Lubrication
SECTION 6 LUBRICATION 6. Lubrication The internal gearset of the D10 SMART / D20 SMART is lubricated by means of an oil bath. The D10 SMART / D20 SMART is supplied with oil in its gearbox and does not require routine oil changes. -
Page 18: Operator Installation
7. OPERATOR INSTALLATION 7.1. New Site Installations When installing the D10 SMART / D20 SMART, it is important to take note of the information found in Sections 7.1.1. and 7.1.2. when determining the position of the Foundation Plate, and the height of the D10 SMART / D20 SMART in relation to the gate that is to be automated. -
Page 19: Minimum Clearances
SECTION 7 OPERATOR INSTALLATION 7.1.2. Minimum Clearances Below are site plan examples illustrating the minimum clearances required when installing the D10 SMART or D20 SMART. Gate Rack Pillar Pillar Foundation 20mm (Minimum) 20mm (Minimum) 40mm and above(Ideal) 40mm and above(Ideal) -
Page 20: Locate The Operator's Position
Could require the use of a custom bracket The measurements given below are based on the rack supplied by Centurion Systems (Pty) Ltd and are to be used as guidelines only. D10 SMART - Steel Rack 25mm (Typical Steel Rack Width) - Page 21 The principles of installation on a Steel Rack is to position it in the middle of the output pinion with the operator fully forward on the slots. The Pinion Guard needs to be rotated 180 degrees if the rack below the pinion is desired. page 21 www.centsys.com...
- Page 22 2. Distance between bottom of the Foundation Plate and top edge of the Rack Tooth The principles of installation on a Steel Rack is to position it in the middle of the output pinion with the operator fully forward on the slots. page 22 www.centsys.com...
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Page 23: Foundation Plate Installation
Foundation Plate down to a 90° angle as shown in Figure 17. Be careful not to deform the Foundation Plate Bottom face of the while bending the tabs. Foundation Plate FIGURE 17 page 23 www.centsys.com... - Page 24 Check that the M10 half- nuts are tightened to 20Nm on the mounting bolts. Ensure that the Expansion Studs do not protrude more than 23mm above the Foundation Plate. Expansion Stud Rerouting of existing cables may be necessary. FIGURE 20 page 24 www.centsys.com...
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Page 25: Retro-Fit Installations (Existing Sites)
SECTION 7 OPERATOR INSTALLATION 7.2. Retro-fit Installations (Existing Sites) The D10 SMART has been designed to retro-fit into existing D10 and D10 Turbo installations. If the existing Foundation Plate is in a good condition, it is not necessary to replace it with a new D10 SMART Foundation Plate. -
Page 26: Removing The Charger
FIGURE 23 7.4.1. Removing the Charger (if required) Dx SMART Disconnect the Charger from Control Card the D10 SMART / D20 SMART Control Card at either Point "A" or Point "B". Harness If the disconnection is made at Point "A",... -
Page 27: Removing The Gearbox Trim And Battery Tray Assembly
Key, and keep it in a safe place. Hold the gearbox trim on both sides firmly and pull the entire assembly forward with a slight tug towards the front of the D10 SMART / D20 SMART. It will unclip from the rear of the gearbox. Manoeuver it over the Manual Override Lever to remove it completely off the gearbox. -
Page 28: Removing The Control Card
This will allow the Control Card to hinge forward. FIGURE 30 Lift the Control Card upwards and Dx SMART away form the D10 SMART / D20 Control Card SMART, which will unhinge it from the hinge tabs found on the sides of the Control Card. -
Page 29: Mounting The Gearbox
Gearbox FIGURE 32 Once the Cable Shield has been removed, place the D10 SMART / D20 SMART into position over the two Mounting Bolts, aligning them with the two slots at the bottom of the gearbox and rest the D10 SMART / D20 SMART onto the Foundation Plate. -
Page 30: Routing The Cables
There is a groove on either side of the Cable Shield to guide it into Cable position. Shield Press firmly down, and you will hear a "click" once the Cable Shield has located correctly. Gearbox FIGURE 37 page 30 www.centsys.com... -
Page 31: Manual Override
SECTION 7 OPERATOR INSTALLATION 7.7. Manual Override Before mounting the rack to the gate, ensure that the D10 SMART / D20 SMART is in Manual Override. Follow the instructions below. Release Handle To disengage (Manual Override) the motor, ensure that the Camlock is in the "unlocked"... -
Page 32: Height Adjustment
OPERATOR INSTALLATION 7.8. Height Adjustment The D10 SMART / D20 SMART's unique Height Adjustment System adjusts from the top of the gearbox. This adds further security to the system, as it is not possible to access the Height Adjustment Bolts from the outside of the gearbox. -
Page 33: Mounting The Rack
2-3mm gap between the rack teeth and the teeth of the pinion. Before mounting the rack, raise the operator an additional 3mm. Ensure that the D10 SMART / D20 SMART Gearbox is in Manual Override. Refer back to Section 7.7 - "Manual Override". - Page 34 FIGURE 46. THE RACK AND OPERATOR FROM THE GATE'S PERSPECTIVE Lower the operator 3mm to achieve tooth gap the required 3mm tooth clearance. Ensure that operator mounting bolts are securely tightened. 3mm lower 3mm lower FIGURE 47 page 34 www.centsys.com...
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Page 35: Fitting Steel Rack To The Gate
Do not weld the off-cut to the gate or the join. ±300mm Clamp FIGURE 49 1. The Steel Angle Brackets are not supplied with the D10 SMART / D20 SMART. page 35 www.centsys.com... -
Page 36: Finalising The Height Adjustment
Place one Gearbox Mounting Washer, one Spring Washer and one Lock Nut onto each of the Mounting Bolts. Tighten all of the Lock Nuts with a 17mm socket to secure the height of the D10 SMART / D20 SMART firmly in position. Lock Nut... -
Page 37: Re-Assembling The Operator
SECTION 7 OPERATOR INSTALLATION 7.10. Re-assembling the D10 SMART / D20 SMART 7.10.1. Placing the Gearbox Trim and Charger back into Position Ensure that the Camlock is in the "locked" position and that the Manual Override Lever is open to the 90° position. -
Page 38: Placing The Control Card Back Into Position
This will engage the Control Card into the hinges at the front of the Control Card Control Card Platform. A click from both sides will be heard if this is done correctly. Control Card Platform FIGURE 55 page 38 www.centsys.com... -
Page 39: Reconnecting The Harnesses To The Control Card And Charger
Charger Control Card. Utilise the Cable Retainers at the bottom of the FIGURE 57 accessory storage to neaten up the wiring, and the overall installation. page 39 www.centsys.com... -
Page 40: Installing The Origin Sensor And Marker
SECTION 7 OPERATOR INSTALLATION 7.11. Installing the Origin Sensor and Marker The Origin Sensor and Marker is an optional extra for the D10 SMART and the D20 SMART as a safety precaution. 7.11.1. Installing the Origin Sensor Origin Sensor Harness... -
Page 41: Mounting The Origin Marker
10 and 20mm. Adjust distance by sliding the Origin 10-20mm gap Marker along the slotted mounting between the holes until the specified distance is Origin Marker and the Origin Sensor achieved. FIGURE 63 page 41 www.centsys.com... -
Page 42: Mounting The Origin Marker Onto The Steel Rack
Bolt the Origin Marker onto the Bracket using the fasteners provided. Weld Mounting Bracket Ensure that the Origin provided to the Steel Rack Marker is within +/- 10mm FIGURE 64 of the Origin Sensor in the vertical plane. page 42 www.centsys.com... -
Page 43: Completing The Installation
A click should be heard if this is done correctly. Failure to properly click the control card and upper assembly into place will result in erratic behaviour of the gate motor. Gearbox Earth Trim Harness FIGURE 67 page 43 www.centsys.com... -
Page 44: Wiring And Connecting The Ac Mains Input
AC Mains Cover over the AC Mains Connector for added protection. Connect the Earth Wire to the Earth Tab on the right-hand side of the FIGURE 72 Charger just below the AC Mains. FIGURE 70 page 44 www.centsys.com... -
Page 45: Accessory Installation And Storage
SECTION 8 COMPLETING THE INSTALLATION 8.3. Accessory Installation and Storage There are dedicated trays below the D10 SMART / D20 SMART Control Card to conveniently install and store any accessories connected to the Operator. Control Right Card Door Opening the two retaining doors,... -
Page 46: Low-Voltage Charger
Isolating Transformer Requirements 24V AC MIN (Loaded) Output Voltage 28V AC MAX (Unloaded/Open circuit) Output Current 2A MIN (@ 24 V AC = 50VA) Transformer Fuse Protection Type Rating Thermally Fused According to VA rating TABLE 2 page 46 www.centsys.com... -
Page 47: Introduction
Earth Tab Charger to Control Card Output 9.5. Wiring Charger Input from Step-down Transformer 24 - 28V AC Out 12V Battery 12V Battery Earth Mains 24V Low-voltage charger Dx SMART Thermally-fused Control Step-down Transformer Card FIGURE 74 page 47 www.centsys.com... -
Page 48: Wiring The Control Card On Its Default Settings
SECTION 10 WIRING THE CONTROL CARD ON ITS DEFAULT SETTINGS 10. Wiring the Control Card on its Default Settings The D10 SMART / D20 SMART Control Card's Input / Output terminals are defaulted with the following configuration; Control Card Control Card... -
Page 49: Closing Infrared Beam Wiring (Photon Infrared Beams)
Beams in an opening configuration. FIGURE 76 10.3. Wireless Photon SMART beams Dx SMART Control Card Wireless IRB Receiver Wireless IRB Transmitter Opening or Closing beams can be configured using the My Centsys Pro mobile application. FIGURE 77 page 49 www.centsys.com... -
Page 50: External Radio Receiver And Loop Detector Wiring
WIRING THE CONTROL CARD ON ITS DEFAULT SETTINGS 10.4. External Radio Receiver and Loop Detector Wiring Dx SMART Control Card 12V/24V - 12V/24V + Loop Detector External Radio Receiver 12V/24V - 12V/24V + Configured using the MyCentsys Pro mobile application FIGURE 78 page 50 www.centsys.com... -
Page 51: G-Ultra To D10 Smart / D20 Smart Wiring
+ VDC - Configured using the Dx SMART MyCentsys Pro mobile application Control Card FIGURE 79 10.6. 12V Siren to D10 SMART / D20 SMART Wiring 12V Siren +12V -12V The negative can be connected to either I/O5 or I/O6 with adjustable pulse time which can be configured to the MyCentsys Pro App. -
Page 52: Syncing Two D10 Smart / D20 Smart Operators
WIRING THE CONTROL CARD ON ITS DEFAULT SETTINGS 10.7. Syncing two D10 SMART / D20 SMART Operators The following diagram illustrates how to connect two D10 SMART / D20 SMART controllers so that the operation of the operators is synchronised. -
Page 53: Solar Panel Wiring
10.8.1. Wiring a single Solar Panel Solar Regulator Dx SMART Control Card Specified Specified Solar Battery Solar Battery *Batteries: 33Ah - 200Ah • Solar Panel: 80W, 36V Output • Solar Panel Bracket: 20W - 150W FIGURE 82. SINGLE SOLAR PANEL page 53 www.centsys.com... - Page 54 10.8.2. Wiring Two Solar Panels Solar Regulator Dx SMART Control Card Specified Specified Solar Battery Solar Battery *Batteries: 33Ah - 200Ah • Solar Panels: 20W - 150W, 18V Output • Solar Panel Brackets: 20W - 150W FIGURE 83. DOUBLE SOLAR PANELS page 54 www.centsys.com...
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Page 55: Commissioning The System
2. From the list of operators, select the operator that is applicable to this installation. 3. Connect to the relevant operator. 4. Use the app by following the prompts to configure the D10 SMART / D20 SMART. 10.9.1. MyCentsys Remote Application Introducing an intuitive and user-friendly commanding hub for all SMART and ULTRA devices. -
Page 56: Apply Warning Decal
Camlock is in the "unlocked" position, and place the D10 SMART / D20 SMART cover onto the gearbox. Once the cover is secured in place, lock the Camlock to lock the cover in place. -
Page 57: General Maintenance
Every 6 months damage or corrosion installer to replace If pedestrian gate / emergency gate is fitted within the main gate, Every 6 months Dry lubricate if necessary (graphite) ensure that the lock operates smoothly TABLE 5 page 57 www.centsys.com... -
Page 58: D10 Smart / D20 Smart Maintenance
SECTION 11 GENERAL MAINTENANCE 11.2. D10 SMART / D20 SMART Maintenance Before performing any maintenance, ensure that the D10 SMART / D20 SMART is isolated is isolated, turn off AC Mains and disconnect the batteries! Description Frequency Corrective Action Clean and remove any nests that are... -
Page 59: Product Ancillaries
Photon SMART PE Safety Beams Theft-deterrant cage & padlock Alternative means of powering the Fully-wireless PE safety beams. Always Patented design provides excellent system - consult your CENTSYS dealer recommended on any SMART automated deterrence against theft, tampering and installation vandalism... -
Page 60: Installation Handover
Ensure that the customer is in possession of the User Guide and that you have completed the installation details in the back of the User Guide. page 60 www.centsys.com... -
Page 61: Warranty Information
SECTION 14 WARRANTY INFORMATION 14. Warranty Information You can register your product(s) online at www.centsys.com, which will assist you in keeping a record of your date of purchase or installation, serial numbers, etc. All of our products are manufactured with extreme care, thoroughly inspected and tested. - Page 62 Notes page 62 www.centsys.com...
- Page 63 Notes page 63 www.centsys.com...
- Page 64 South Africa and/or other countries, in favour of Centurion Systems (Pty) Ltd, South Africa. The CENTURION and CENTSYS logos, all product and brand names in this document that are accompanied by the TM symbol are trademarks of Centurion Systems (Pty) Ltd, in South Africa and other territories; all rights are reserved.
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