Centsys D5-Evo SMART Installation Manual
Sliding gate operator
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Also See for D5-Evo SMART:
- Installation manual (67 pages) ,
- User manual (40 pages) ,
- Synchronisation diagram (2 pages)
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Summary of Contents for Centsys D5-Evo SMART
- Page 1 SLIDING GATE OPERATORS D5-Evo SMART INSTALLATION MANUAL Centurion Systems (Pty) Ltd www.centsys.com.au...
- Page 2 Company Profile 1986 1990 1995 1999 Today In-house Manufactures to R&D international development quality standard team ISO 9001:2015 ISO 9001:2015 After-sales 100% multi-language testing of Technical Support products Sales and technical support to Africa, Europe, Asia, the Americas, Australia and the Pacific Technical Support Operating Times Monday to Friday...
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Page 3: Table Of Contents
Retro-fit Installations (Existing Sites) Page 26 7.3. Conduit and Cable Length Page 26 7.4. Preparing the D5-Evo SMART for Installation Page 27 7.4.1. Removing the Charger Page 27 7.4.2. Removing the Lower Battery Tray Page 28 7.4.3. Removing the Control Card Page 29 7.5. - Page 4 10.5. Solar Panel Wiring Page 55 10.6. G-ULTRA to D5-Evo SMART Wiring Page 55 10.7. Earth Spike Installation Page 56 10.8. 12V Siren to D5-Evo SMART Wiring Page 56 10.9. Synchronisation of Two D5-Evo SMART Operators Page 57 10.10.Commissioning the System Page 58 10.11.Apply Warning Decal...
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Page 5: Introduction
INTRODUCTION 1. Introduction The D5-Evo SMART is a domestic operator designed to open and close sliding gates weighing up to 500kg. A custom-designed Gearbox moulded from robust engineering polymers, coupled with a powerful 12V DC motor, provides fast and reliable automation for entrances to homes and small housing estates. -
Page 6: Important Safety Information
• Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream of the system • Never short-circuit the Battery and do not attempt to recharge the batteries with power supply units other than that supplied with the product, or manufactured by Centurion Systems (Pty) Ltd page 6 www.centsys.com... -
Page 7: Safe Disposal Of Batteries
GATE MAY MOVE AT ANY TIME! SAFETY FIRST MOVING GATE CAN CAUSE SERIOUS INJURY OR DEATH! KEEP CLEAR! GATE MAY MOVE AT ANY TIME! DO NOT ALLOW CHILDREN TO OPERATE THE GATE OR PLAY IN THE NEAR VICINITY OF THE GATE. page 7 www.centsys.com... -
Page 8: Lightning Protection
1.4. Theft Protection While care has been taken in the design of the D5-Evo SMART to prevent unauthorised removal (theft) of the unit, an optional steel theft-deterrent cage is also available for added peace of mind. -
Page 9: Specifications
SECTION 2 SPECIFICATIONS 2. Specifications 2.1. Physical Dimensions 31mm 181mm 275mm FIGURE 1. D5-EVO SMART PHYSICAL DIMENSIONS 2.2. Technical Specifications Input voltage (mains charger) 110V - 240V AC 50/60Hz Current consumption (mains) 320mA peak Dx12V Battery charger current output 1.8A @ 14.3V +/- 5% (28W) - Page 10 4. Based on a motor push force of less than 50% of rated (Starting and Running forces) 5. Gate opening and closing speeds can be configured to run slower depending on the requirements of individual installations 6. Can increase Battery capacity for longer standby times 7. Based on 4m gate, excluding all accessories 8. Multiple buttons per remote can be used 9. Dependant on the type and condition of the Battery page 10 www.centsys.com...
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Page 11: Product Identification
21. Camlock 11. M10 Half-Nut 1. Battery is not supplied with the D5-Evo SMART. The D5-Evo SMART supports both 7Ah and 7.2Ah variants. 2. Charger is not supplied with the D5-Evo SMART. Contact your local dealer for more information. page 11... -
Page 12: Required Tools And Equipment
Angle grinder Pin punch Measuring tape Masonry drill bits Welding machine Hacksaw (including consumables) and safety equipment Safety equipment (goggles, gloves, etc.) Marking Pliers pen/chalk Soldering iron Spirit level Extension cord FIGURE 3. REQUIRED TOOLS AND EQUIPMENT page 12 www.centsys.com... -
Page 13: New Site Installation Preparation
• it can be installed to have sufficient clearance between moving parts when opening and closing to reduce the risk of personal injury and entrapment; • Pushbuttons or key-switches, when required, can be positioned so that the gate is in line-of-sight of the user page 13 www.centsys.com... -
Page 14: Endstops
The gap between the anti-lift Bracket and the gate must be less than 5mm. Ensure that the gate cannot be lifted off the motor Pinion with the anti-lift Bracket fitted. Guide-rollers and Side view of gate and different Anti-Lift Bracket Guide-roller options GAP <5mm GAP <5mm Additional support post GAP <5mm GAP <5mm FIGURE 5. FITTING GUIDE-ROLLERS page 14 www.centsys.com... -
Page 15: Starting And Running Forces
Starting force - 30kgf - Maximum over the full length of gate travel • Running (rated) force - 17kgf - Maximum over the full length of gate travel • Maximum gate mass - 500kg Pull Scale FIGURE 6. STARTING AND RUNNING FORCES page 15 www.centsys.com... -
Page 16: Cabling Requirements
Number of cores and type of cable could vary depending on brand of access control system being used. 4. Wireless accessories are available. Please refer to www.censys.com for further information. 5. For optimum range, an external receiver can be mounted on the wall. 6. Requires an external relay 7. Consult manufacturer of loop detector for specific details. page 16 www.centsys.com... -
Page 17: Lubrication
SECTION 6 LUBRICATION 6. Lubrication The internal gearset of the D5-Evo SMART is lubricated by means of an oil bath. The D5-Evo SMART is supplied with oil in its Gearbox and does not require routine oil changes. page 17 www.centsys.com... -
Page 18: Operator Installation
When installing the D5-Evo SMART, it is important to take note of the information found in Sections 7.1.1. and 7.1.2. when determining the position of the Foundation Plate, and the height of the D5-Evo SMART in relation to the gate that is to be automated. -
Page 19: Minimum Clearances
SECTION 7 OPERATOR INSTALLATION 7.1.2. Minimum Clearances Below are site plan examples illustrating the minimum clearances required when installing the D5-Evo SMART. Gate Rack Pillar Pillar Foundation 20mm (Minimum) 20mm (Minimum) 40mm and above(Ideal) 40mm and above(Ideal) Theft-deterrent Cage D5-Evo SMART FIGURE 9. -
Page 20: Locate The Operator's Position
2. Distance between bottom of the Foundation Plate and bottom edge of the Rack Tooth The principles of installation on a Steel Rack is to position in the middle of the output Pinion with the operator fully forward on the slots. page 20 www.centsys.com... - Page 21 2. Distance between bottom of the Foundation Plate and bottom edge of the Rack Tooth The principles of installation on a RAZ Rack is to position in the middle of the output Pinion with the operator fully forward on the slots. page 21 www.centsys.com...
- Page 22 The principles of installation on a Nylon Rack is to position 2. Distance between bottom of the Foundation Plate and in the middle of the output Pinion with the operator fully bottom edge of the Rack Tooth forward on the slots. page 22 www.centsys.com...
- Page 23 2. Distance between bottom of the Foundation Plate and top edge of the Rack Tooth The principles of installation on a RAZ Rack is to position in the middle of the output Pinion with the operator fully forward on the slots. page 23 www.centsys.com...
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Page 24: Foundation Plate Installation
Figure 19. in opposite directions as shown in Figure 20. View once tabs View once legs Foundation Plate have been bent have been bent down correctly correctly Bottom face of the Foundation Plate Legs FIGURE 19 FIGURE 20 page 24 www.centsys.com... - Page 25 Check that the M10 half- nuts are tightened to 20Nm on the mounting bolts. Rerouting of existing cables may be necessary. Expansion Stud FIGURE 23 page 25 www.centsys.com...
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Page 26: Retro-Fit Installations (Existing Sites)
If the existing Foundation Plate is in a good condition, it is not necessary to replace it with the D5-Evo SMART Foundation Plate. However, if the existing Foundation Plate is corroded or needs to be replaced for whatever reason, the D5-Evo SMART Foundation Plate can accommodate the existing footprint without the need to re-route cable conduits. -
Page 27: Preparing The D5-Evo Smart For Installation
SECTION 7 OPERATOR INSTALLATION 7.4. Preparing the D5-Evo SMART for Installation Open the Camlock Cover, and insert the Operator Key into the Camlock. Unlock it by turning the key anti-clockwise. There is no need to open the Release Handle to... -
Page 28: Removing The Lower Battery Tray
Remove the Charger from the Lower Charger Battery Tray by gently pushing the Charger slightly down whilst pulling it towards the front of the D5-Evo SMART. It should slide forward and off with ease. Earth Harness FIGURE 29 7.4.2. Removing the Lower Battery Tray... -
Page 29: Removing The Control Card
Control Card Harness from the platform. Retainer Store the Control Card in a safe place. FIGURE 34 The D5-Evo SMART is now ready to be mounted onto the Foundation Plate. page 29 www.centsys.com... -
Page 30: Mounting The Gearbox
SECTION 7 OPERATOR INSTALLATION 7.5. Mounting the Gearbox D5-Evo SMART Foundation Plate For a new site installation, place Bottom Height Adjuster a Half-nut and a Bottom Height Adjuster onto each Mounting Bolt as Washer shown in Figure 35. Half-nut Note the orientation of the Bottom Height Adjusters. - Page 31 OPERATOR INSTALLATION Removing the Cable Shield The Cable Shield needs to be removed before mounting the D5-Evo SMART onto its Foundation Plate. This is done by levering the bottom end of the cable shield away from the motor until it unclips from the Gearbox, and then slide it up.
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Page 32: Routing The Cables
Section View A-A FIGURE 43. CABLE ROUTING FOR RETRO-FITS WITH LONGER CABLES The method shown in Figure 43 above, is recommended for retro-fit installations, as it is easier to remove the motor should it be necessary to do so at a later stage. However, cable lengthening may be required. page 32 www.centsys.com... - Page 33 "Point B" to accommodate the shorter length. Note that routing the cables through "Point B" as shown in Figure 44, may make it more challenging to remove the D5-Evo SMART for whatever reason at a later stage. Section View A-A FIGURE 44.
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Page 34: Manual Override
SECTION 7 OPERATOR INSTALLATION 7.7. Manual Override Before mounting the Rack to the gate, ensure that the D5-Evo SMART is in Manual Override. Follow the instructions below. Release To disengage (Manual Override) the Handle motor, ensure that the Camlock is in the "unlocked"... -
Page 35: Height Adjustment
OPERATOR INSTALLATION 7.8. Height Adjustment The D5-Evo SMART's unique Height Adjustment System adjusts from the top of the Gearbox. This adds further security to the system, as it is not possible to access the lock nuts from the outside of the Gearbox. -
Page 36: Mounting The Rack
2-3mm gap between the Rack teeth and the teeth of the Pinion. Before mounting the Rack, raise the operator an additional 3mm. Ensure that the D5-Evo SMART Gearbox is in Manual Override. Refer back to Section 7.7 - "Manual Override". - Page 37 FIGURE 56. THE RACK AND OPERATOR FROM THE GATE'S PERSPECTIVE Lower the operator 3mm to achieve the required 3mm tooth clearance. tooth gap Ensure that operator mounting bolts are securely tightened. 3mm lower 3mm lower FIGURE 57 page 37 www.centsys.com...
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Page 38: Fitting Different Types Of Rack To The Gate
Steel Rack FIGURE 58 Off-cut Welded join When joining different lengths of Steel Rack, a simple way of ensuring that the correct pitch spacing is achieved, is to clamp a small off-cut between the two pieces. Do not weld the off-cut to the gate or the join. ±300mm Clamp FIGURE 59 page 38 www.centsys.com... - Page 39 Figure 62. Fit an additional screw through the horizontal slots at the ends of each section of Rack to further strengthen the joins. FIGURE 62 page 39 www.centsys.com...
- Page 40 TEK screw Nylon (Self-drilling and -tapping) Angle Rack FIGURE 63 When joining two lengths together, simply butt each section firmly together to ensure that the correct pitch is achieved. Butt firmly together Nylon Nylon Angle Rack Angle Rack FIGURE 64 page 40 www.centsys.com...
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Page 41: Finalising The Height Adjustment
SECTION 7 OPERATOR INSTALLATION 7.9.2. Finalising the Height Adjustment Gate Slide the D5-Evo SMART away from the gate so that the Rack is centred above the Pinion. Final adjustment to the position of the Gearbox should be done at this Pinion point. - Page 42 Place one Spring Washer and one Lock Nut onto each of the Mounting Bolts. Tighten all of the Lock Nuts with a 17mm socket to secure the Earth Harness and the height of the D5-Evo SMART firmly in position. Lock Nut Spring...
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Page 43: Re-Assembling The D5-Evo Smart
SECTION 7 OPERATOR INSTALLATION 7.10. Re-assembling the D5-Evo SMART 7.10.1. Override Sensor If the Override Sensor has previously been removed, take note of how it is placed back into position correctly, before continuing with the installation. Override Sensor Override Sensor... -
Page 44: Placing The Lower Battery Tray And Charger Back Into Position
Cam Driven Slide Note the position of the Override Sensor Harness. Gearbox Groove for Harness Override Sensor Harness Earth Harness Lower Battery Tray Cam Driven Slide FIGURE 72. LOWER BATTERY TRAY PLACEMENT page 44 www.centsys.com... -
Page 45: Placing The Control Card Back Into Position
Control Card. Control Card This will engage the Control Card into the hinges at the front of the Accessory Storage. A click from both sides will be heard if this is done correctly. Accessory Storage FIGURE 75 page 45 www.centsys.com... -
Page 46: Reconnecting The Harnesses To The Control Card And Charger
"C", and the earth harness at position "D" Earth on the Control Card. Harness Utilise the Cable Retainers at the bottom of the accessory storage to neaten up the wiring, and the Charger overall installation. FIGURE 77 page 46 www.centsys.com... -
Page 47: Completing The Installation
Place a Battery into the designated Battery area found on top of the Lower Battery Tray on the left. Note the orientation of the Battery. Ensure that the Battery Terminals always face the direction of the Charger. Lower Battery Tray FIGURE 80 page 47 www.centsys.com... -
Page 48: Wiring And Connecting The Ac Mains Input
Mains Cover, and connect them to the Mains Connector Plug. Incomming AC Mains Refer to the Right-Hand Earth Side of the Charger to FIGURE 83 ensure the wires are connected to the Mains Connector Plug in the correct positions. page 48 www.centsys.com... -
Page 49: Accessory Installation And Storage
FIGURE 85 8.3. Accessory Installation and Storage There is dedicated space below Accessory Storage the D5-Evo SMART Control Card to conveniently install and store any accessories connected to the Operator. Wire the accessory device to the G-ULTRA operator, place it into the space provided. -
Page 50: Low-Voltage Charger
Isolating Transformer Requirements 15V AC MIN (Loaded) Output Voltage 22V AC MAX (Unloaded/Open circuit) Output Current 2A MIN (@ 15 V AC = 30VA) Transformer Fuse Protection Type Rating Thermally Fused According to VA rating TABLE 2 page 50 www.centsys.com... -
Page 51: Introduction
15-18V AC Input Terminals (from transformer) Output Earth Tab 9.5. Wiring 12V Low-voltage Charger Output to Control Card Thermally-fused Charger Input from Step-down Transformer Step-down Transformer 15 - 18V AC Out Earth Mains 12V Low-voltage charger D5-Evo SMART Control Card FIGURE 88 page 51 www.centsys.com... -
Page 52: Wiring The Control Card On Its Default Settings
SECTION 10 WIRING THE CONTROL CARD ON ITS DEFAULT SETTINGS 10. Wiring the Control Card on its Default Settings The D5-Evo SMART Control Card's Input / Output terminals are defaulted with the following configuration; Control Card Control Card Default Setting Default Setting... -
Page 53: Closing Infrared Beam Wiring (Photon Infrared Beams)
SECTION 10 WIRING THE CONTROL CARD ON ITS DEFAULT SETTINGS 10.2. Closing Infrared Beam Wiring (Photon Infrared Beams) D5-Evo SMART Control Card Receiver 12V/24V + 12V/24V - Wireless IRB Transmitter SafeCom is not available if connected to COM Please contact Centurion Systems (Pty) Ltd If wired to O6;... -
Page 54: External Radio Receiver And Loop Detector Wiring
SECTION 10 WIRING THE CONTROL CARD ON ITS DEFAULT SETTINGS 10.4. External Radio Receiver and Loop Detector Wiring D5-Evo SMART Control Card 12V/24V - 12V/24V + Loop Detector External Radio Receiver 12V/24V - 12V/24V + Configured using the MyCentsys Pro mobile application... -
Page 55: Solar Panel Wiring
Solar Battery *Battery: 33Ah - 200Ah • Solar Panel: 80W, 36V Output • Solar Panel Bracket: 20W - 150W FIGURE 93 10.6. G-ULTRA to D5-Evo SMART Wiring D5-Evo SMART Control Card G-ULTRA RELAY 1 RELAY 2 + VDC - Configured using the... -
Page 56: Earth Spike Installation
For further surge protection, an Earth Spike can be installed. Route the earth cable from the Earth Spike around to the back of the D5-Evo SMART, and under the Gearbox by the Cable Shield. Connect it to the Mounting Bolt on the right of the Gearbox where the Charger Earth is located by means of a Ring Lug. -
Page 57: Synchronisation Of Two D5-Evo Smart Operators
SECTION 10 WIRING THE CONTROL CARD ON ITS DEFAULT SETTINGS 10.9. Synchronisation of two D5-Evo SMART Operators The following diagram illustrates how to connect two D5-Evo SMART controllers so that the operation of the operators is synchronised. Configure the settings as follows for the respective controllers; MASTER CONTROLLER SETTINGS GATE STATUS •... -
Page 58: Commissioning The System
2. From the list of operators, select the operator that is applicable to this installation. 3. Connect to the relevant operator. 4. Use the app by following the prompts to configure the D5-Evo SMART. 10.10.1. MyCentsys Remote Application Introducing an intuitive and user-friendly commanding hub for all SMART and ULTRA devices. MyCentsys Remote puts the ultimate in control and flexibility at your fingertips,... -
Page 59: Apply Warning Decal
Camlock is in the "unlocked" position, and place the D5-Evo SMART cover onto the Gearbox. Once the cover is secured in place, lock the Camlock to lock the cover in place. -
Page 60: General Maintenance
If the track is damaged, contact an Every 6 months damage or corrosion installer to replace If pedestrian gate / emergency gate is fitted within the main gate, Every 6 months Dry lubricate if necessary (graphite) ensure that the lock operates smoothly TABLE 5 page 60 www.centsys.com... -
Page 61: D5-Evo Smart Maintenance
SECTION 11 GENERAL MAINTENANCE 11.2. D5-Evo SMART Maintenance Before performing any maintenance, ensure that the D5-Evo SMART is isolated, turn off AC Mains and disconnect the battery! Description Frequency Corrective Action Clean and remove any nests that are settling in and around the motor and... -
Page 62: Product Ancillaries
Photon SMART PE Safety Beams Theft-deterrant cage & padlock Alternative means of powering the Fully-wireless PE safety beams. Always Patented design provides excellent system - consult your CENTSYS dealer recommended on any SMART automated deterrence against theft, tampering and installation vandalism... -
Page 63: Installation Handover
Ensure that the customer is in possession of the User Guide and that you have completed the installation details in the back of the User Guide. page 63 www.centsys.com... -
Page 64: Warranty Information
SECTION 14 WARRANTY INFORMATION 14. Warranty Information You can register your product(s) online at www.centsys.com, which will assist you in keeping a record of your date of purchase or installation, serial numbers, etc. All of our products are manufactured with extreme care, thoroughly inspected and tested. - Page 65 Notes page 65 www.centsys.com...
- Page 66 Notes page 66 www.centsys.com...
- Page 67 Notes page 67 www.centsys.com...
- Page 68 South Africa and/or other countries, in favour of Centurion Systems (Pty) Ltd, South Africa. The CENTURION and CENTSYS logos, all product and brand names in this document that are accompanied by the TM symbol are trademarks of Centurion Systems (Pty) Ltd, in South Africa and other territories; all rights are reserved.
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