Scheduled Maintenance - MOTO GUZZI MGS-01 Corsa Workshop Manual

Minibook

SCHEDULED MAINTENANCE

Legend:
R
Check parts and change if they no longer meet the specifications
C Change
Engine
Nuts and bolts tightening R
Spark plugs
Throttle body R
Throttle body (synchronisation)
Air filter
Oil filter
Engine oil R
Fuel filter
Valve clearance
Spark plug cables
Valve seats
Valve guides
Head structural analysis
Camshafts
Retainers
Intake valves and collets
Exhaust valves and collets
Valve seals
Valve springs
Valve to shim clearance
adjusting screws
Timing belt
Belt tensioner bearings
Valve timing
Complete piston
Cilinder
Cylinder stud bolt nuts
Head gaskets
Oil pump
Oil press. valve
Exhaust pipe
Silencer
Timing chain
Crankshaft
Connecting rods
Connecting rod bearings
Crankshaft rotary seals
Crankcase
Crankshaft bearings
Timing cover
Clutch
System fluid R
Clutch pushrod
Clutch plates
Gearbox
Fluid
R
Primary transmission
Gears
Bearings
Secondary shaft nuts
Transmission
Crosses
Complete transmission shaft
Bevel gears
Bevel gears oil R
Gears
Bearings
20
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Operations that do not require removal of main engine parts
Maintenance operations that do not require removal from vehicle
Maintenance operations requiring removal from vehicle
After Every Every
2000 C 2000
1000 R 2000 R
1000 R 2000 R
2000 C 2000
4000 C 4000
4000 C 4000
4000 C 4000
1000 R 2000 R
2000 R 2000 R 6000
4000 R 4000 R 12000
4000 R 4000 R 12000
8000 R 4000 R
4000 R 4000 R
4000 R 4000 R 6000
2000 C 2000
2000 C 2000
2000 C 2000
4000 C 4000
2000 C 2000
1000 R 1000 R 4000
4000 C 4000
4000 R 4000 R
1000 C 1000
3000 C 3000
2000 C 2000
2000 C 2000
6000 R 6000 R 18000
18000 C 18000
4000 R 2000 R 8000
2000 R 4000
4000 C 4000
4000 R 4000 R
4000 R 4000 R
4000 C 4000
4000 C 4000
12000 R 4000 R
12000 R 4000 R
12000 R 4000 R
6000 C 6000
6000 R 6000 R
2000 R 2000 R 3000
3000 C 3000
4000 R 4000 R
4000 R 4000 R
4000 R 4000 R 8000
2000 R 2000 R 4000
4000 R 4000 R 8000
8000 C 8000
3000 C 3000
4000 R 4000 R
4000 R 4000 R 8000
Notes
C
C
C
C
C
C
C "R" lap upon each inspection
C "R" dimensional check
"R" part must be free from cracks
"R" visual and dimensional inspection
C "R" visual and dimensional inspection
C
C
C
C
C
C "R" belt tension check and visual inspection
C "R" check for proper operation
"R" restore correct timing
C
C
C
C
C "R" visual inspection of aluminium pump body
C
C "R" visual inspection for structural damage
C "R" change sound-deadening material
C
"R" visual inspection of shafts and shims
for wear and analysis with crack detector
"R" visual and dimensional inspection of piston
pin bearing and connecting rod bearings;
bearing parallelism; crack detector
C
C
"R" part must be free from cracks
"R" visual and dimensional inspection of bearings
"R" part must be free from cracks
C
"R" check for wear
C "R" check thickness
C
"R" check teeth for wear and Wildaber test
"R" check teeth for wear and Wildaber test
C "R" check for proper operation
C "R" check nuts angle position
C "R" check clearance and smooth movement
C
C
"R" check teeth for wear
C "R" check for proper operation