Indoor Unit Installation; Refrigerant Piping Work - Daikin FDYB-KA Series Engineering Data

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ED41-016B

15.1.4 Indoor Unit Installation

• While installing unit, take care that dust etc. should not drop into the drainpan.
Install the indoor unit temporarily.
1
• Attach the hanger bracket to the suspension bolt. Be sure to fix it securely by using a nut and
washer
from the upper and lower sides of the hanger bracket.
8
Make sure the unit is level.
2
• Level the unit with a level when installing. If the unit is not level, it could become the source of
water leaks.
• Check if the unit is leveled at all four corners with a water level or a water-filled vinyl tube as
shown in the drawing.
3
Tighten the upper nut.
Be sure to completely insulate the duct to be connected (field supplied) and the connecting joint
4
on the main unit body

15.1.5 Refrigerant Piping Work

〈 For refrigerant piping of outdoor units, see the installation manual attached to the outdoor unit. 〉
〈 Execute heat insulation work completely on both sides of the gas piping and the liquid piping. Otherwise, a water leakage can result sometimes. 〉
WARNING
Do not allow air or other substances other than the designated refrigerant to get mixed into the freezing cycle.
Ventilate the room if refrigerant gas leaks.
• Use copper alloy seamless pipes. (lSO 1337)
• The outdoor unit is charged with refrigerent.
• Be sure to use both a spanner and torque wrench together, as shown in the drawing, when connecting or disconnecting pipes to/from the unit. (Fig. 7)
• Refer to Table 1 for the dimensions of flare nut spaces.
• When connecting the flare nut, coat the flare both inside and outside with refrigerating machine oil and initially tighten by hand 3 or 4 turns before
tightening firmly. (Fig. 8)
• Refer to Table 1 to determine the proper tightening torque.
(Overtightening may damage the flare and cause leaks.)
• Avoid the mixture into a refrigerating cycle of any air and whatnot except the designated refrigerant.
• Make absolutely sure to execute heat insulation works on the pipe-connecting section after checking gas leakage by thoroughly studying the following
figure and using the attached heat insulating materials for couplings
• Wrap only the gas line side of the insulation for fitting (union) with the sealing pad
• Carry out sufficient ventilation if the refrigerant gas leaks during installation work.
• Insulate connecting piping completely. While heating the highest temperature of gas piping became 120°C.
Use the insulator that the highest temperature can be resisted.
Torque wrench
Spanner
Piping union
Flare nut
Fig. 7
Table 1
Pipe gauge
Tightening torque
1420 – 1720 N · cm
φ6.4
(144 – 176 kgf · cm)
3270 – 3990 N · cm
φ9.5
(333 – 407 kgf · cm)
4950 – 6030 N · cm
φ12.7
(504 – 616 kgf · cm)
6180 – 7540 N · cm
φ15.9
(630 – 770 kgf · cm)
For reference
If a torque wrench is not available, use the following method as a rule of thumb.
After the work is finished, make sure to check that there is no gas leak.
When you keep on tightening the flare nut with a spanner, there is a point where the tightening torque suddenly increases. From that position, further tighten
the flare nut the angle shown below:
Table
Pipe size
φ6.4 (1/4")
φ9.5 (3/8")
φ12.7 (1/2")
φ15.9 (5/8")
FDYB-KA Series
2
Coat here with
refrigerating machine oil.
Fig. 8
Flare dimensions A (mm)
8.3 – 8.7
12.0 – 12.4
15.4 – 15.8
18.6 – 19.0
Further tightening angle
60 to 90 degrees
60 to 90 degrees
30 to 60 degrees
30 to 60 degrees
and
. (Fasten both ends with the clamps
3
. (Fig. 9)
4
Clamp
5
(×4)
Liquid piping (with insulation)
Gas piping (with insulation)
Fig. 9
Flare shape
R0.4 ~ 0.8
Recommended arm length of tool
Approx. 150mm
Approx. 200mm
Approx. 250mm
Approx. 300mm
Nut (field supply)
Washer
8
(attached)
Tighten
(double nuts)
Fig. 5
Water level
Vinyl tube
Fig. 6
C : 3PN00281-18T-4
.)
5
Sealing pad
4
(Wrap the piping union with the sealing pad.)
Insulation for fitting
(for gas pipe)
2
Piping fixing plate
Insulation for fitting
(for liquid pipe)
3
C : 3PN00281-18T-5
Installation
57

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