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ADC AD-360X2 Installation Manual

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AD-360X2 Installation Manual
WARNING: For your safety the
information in this manual must be
followed to minimize the risk of fire or
explosion and to prevent property
damage, personal injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch;
do not use any phone in your
building.
Clear the room, building or area of
all occupants.
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
Phase 7
AVERTISSEMENT: Assurez-vous de
bien suivre les instructions données
dans cette notice pour réduire au
minimum le risque d'incendie ou
d'explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
—Ne pas entreposer ni utiliser d'essence
ni d'autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.
—QUE FAIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
Ne pas tenter d'allumer d'appareils.
Ne touchez à aucun interrupteur. Ne
pas vous servir des téléphones se
trouvant dans le bâtiment.
Évacuez la pièce, le bâtiment ou la
zone.
Appelez immédiatement votre
fournisseur de gaz depuis un voisin.
Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le
fournisseur de gaz, appelez le service
des incendies.
—L'installation et l'entretien doivent être
assurés par un installateur ou un
service d'entretien qualifié ou par le
fournisseur de gaz.
American Dryer Corporation
Fall River MA 02720-4781 USA
Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry.com
88 Currant Road
www.amdry.com
ADC Part No. 113234 - 3

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  • Page 1 American Dryer Corporation 88 Currant Road Fall River MA 02720-4781 USA Telephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447 e-mail: techsupport@amdry.com www.amdry.com ADC Part No. 113234 - 3...
  • Page 2 We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.
  • Page 3 WARNING Proposition 65 Use of this product could expose you to substances from fuel combustion that contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. In the State of Massachusetts, the following installation instructions apply: Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts.
  • Page 4 FOR YOUR SAFETY DO NOT DRY MOP HEADS IN THE DRYER. DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES. WARNING UNDER NO CIRCUMSTANCES should the dryer door switches, lint drawer switches, or heat safety circuit ever be disabled. WARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed.

  • Page 5: Table Of Contents

    Table of Contents SECTION I SAFETY PRECAUTIONS ..................3 SECTION II SPECIFICATIONS ...................... 5 SECTION III INSTALLATION PROCEDURES ................7 A. Unpacking/Setting Up ....................... 7 B. Location of the Dryer ....................... 8 C. Dryer Enclosure Requirements ....................8 D. Fresh Air Supply Requirements ....................9 E.
  • Page 6 SECTION VI WARRANTY INFORMATION ................26 A. Returning Warranty Cards ......................26 B. Warranty ..........................26 C. Returning Warranty Parts ......................26 SECTION VII ROUTINE MAINTENANCE ................... 28 A. Cleaning ..........................28 B. Adjustments ..........................29 C. Lubrication ..........................29 SECTION VIII DATA LABEL INFORMATION ................

  • Page 7: Safety Precautions

    4. Installation and service must be performed by a qualified installer, service agency, or gas supplier. 5. Dryer(s) must be exhausted to the outdoors. 6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or cleaning method, should not be dried in it.
  • Page 8 WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or similarly textured rubber materials. Drying in a heated basket (tumbler) may damage plastics or rubber and may be a fire hazard. 7. A program should be established for the inspection and cleaning of lint in the heating unit area, exhaust ductwork, and inside the dryer.

  • Page 9: Specifications

    Shaded areas are stated in metric equivalents. 12/16/03 30 lbs (13.6 kg) each pocket/tumbler. Size of piping varies with installation conditions. Contact factory for assistance. NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation.
  • Page 10 Specifications NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation.

  • Page 11: Installation Procedures

    Dryers are shipped with a coin box and coin box faceplate ONLY. The coin box lock is not included and must be purchased elsewhere or the lock can be ordered as a parts order from the ADC factory. IMPORTANT: For shipping purposes, the 10-inch (25.40 cm) exhaust adapter is shipped inside one (1) of the dryer’s baskets (tumblers).

  • Page 12: Location Of The Dryer

    B. LOCATION OF THE DRYER Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1- M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General Installation and Gas Plumbing).

  • Page 13: Fresh Air Supply Requirements

    D. FRESH AIR SUPPLY REQUIREMENTS Air supply (make-up air) must be given careful consideration to ensure proper performance of each dryer. An unrestricted source of 1,040 cfm (29.44 cmm) is necessary for each dryer (total for both baskets [tumblers]). An unrestricted air entrance from the outdoors (atmosphere) of a minimum of 1-1/2 square feet (0.14 square meters) is required for each dryer.

  • Page 14: Exhaust Requirements

    E. EXHAUST REQUIREMENTS Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which will result in slow drying, increased use of energy, overheating of the dryer, and shutdown of the burner by the airflow (sail) switches, burner hi-limits, or basket (tumbler) hi-limit thermostats.
  • Page 15 IMPORTANT: Minimum duct size for dryer is 10-inches (25.40 cm) round duct. Duct size must not be reduced anywhere downstream of dryer. IMPORTANT: It is recommended that exhaust or booster fans not be used in the exhaust ductwork system. NOTE: As per the National Fuel Gas Code, “Exhaust ducts for type 2 clothes dryers shall be constructed of sheet metal or other noncombustible material.
  • Page 16 It is suggested that the use of 90º turns in ducting be avoided; use 30º or 45º angles instead. The ductwork should be smooth inside with no projections from sheet metal screws or other obstructions, which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be connected.
  • Page 17 It is suggested that the use of 90º turns in ducting be avoided; use 30º or 45º angles instead. The ductwork should be smooth inside with no projections from sheet metal screws or other obstructions, which will collect lint. When adding ducts, the duct to be added should overlap the duct to which it is to be connected.
  • Page 18 c. Outside Ductwork (Vent) Protection To protect the outside end of the horizontal ductwork from the weather, a 90º elbow turned downward should be installed where the exhaust duct exits the building. If the ductwork travels vertically up through a roof, it should be protected from the weather by using a 180º turn (goose neck) to point the opening downward.

  • Page 19: Electrical Information

    When the exhaust ductwork passes through a wall, ceiling, or roof made of combustible materials, the opening must be 2-inches (5.08 cm) larger than the duct (all the way around). The duct must be centered within this opening. F. ELECTRICAL INFORMATION 1.
  • Page 20 If local codes permit, power to the dryer can be made by the use of a flexible U.L. listed power cord/pigtail (wire size must conform to rating of dryer), or the dryer can be hard wired directly to the service breaker panel.
  • Page 21 * AWG Stranded Wire Type – size wire as per National Electrical Code or local codes. 4/14/09 NOTE: Contact factory for electrical information not listed. NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation.

  • Page 22: Gas Information

    The dryer must be connected to the type of heat/gas indicated on the dryer data label. If this information does not agree with the type of gas available, contact the reseller who sold the dryer or contact the ADC factory.
  • Page 23 2. Technical Gas Data a. Gas Specifications Shaded areas are stated in metric equivalents * Measured at gas valve pressure tap when the gas valve is on. GAS INLET SIZE (EACH BASKET/TUMBLER) 3/4” N.P.T. 22,680 kcal/hr INPUT (EACH BASKET/TUMBLER) 90,000 BTU/HR 45,360 kcal/hr INPUT (TOTAL FOR BOTH BASKETS/TUMBLERS) 180,000 BTU/HR...
  • Page 24 The size of the main gas supply line (header) will vary depending on the distance this line travels from the gas meter (or in the case of liquid propane [L.P.] gas, the supply tank), the number of tees, other gas-operated appliances on the supply line, etc. Specific information regarding supply line size should be determined by the gas supplier.

  • Page 25: Preparation For Operation

    H. PREPARATION FOR OPERATION The following items should be checked before attempting to operate the dryer: 1. Read ALL “CAUTION,” “WARNING,” and “DIRECTION” labels attached to the dryer. 2. Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label. 3.

  • Page 26: Preoperational Tests

    6. Be sure that ALL gas shutoff valves are in the open position. 7. Be sure ALL back guard panels and service box covers have been replaced. 8. Check the lint drawer to ensure that it is closed and secured in place. 9.

  • Page 27: Shutdown Instructions

    b. Once ignition is established, a gas pressure test should be taken at the gas valve pressure tap of each dryer to ensure that the water column (W.C.) pressure is correct and consistent. NOTE: Water column pressure requirements (measured at the gas valve pressure tap): Natural Gas ......

  • Page 28: Preoperational Instructions

    SECTION IV PREOPERATIONAL INSTRUCTIONS A. COIN MODE 1. When the controller is in the ready state and no cycle is in progress, the liquid crystal display (L.C.D.) screen will display either “READY, INSERT AMOUNT TO START” or “READY, INSERT $XX.XX TO START.”...

  • Page 29: Service/Parts Information

    Replacement parts should be purchased from the reseller from whom the ADC equipment was purchased. If the reseller cannot be contacted or is unknown, contact the ADC Parts Department for a reseller in your area. Parts may also be purchased directly from the factory by calling the ADC Parts Department at (508) 678-9000 or you may FAX in your order at (508) 678-9447.

  • Page 30: Warranty Information

    A. RETURNING WARRANTY CARDS Before any dryer leaves the ADC factory test area, a warranty card is placed on the back side of the main door glass. These warranty cards are intended to serve the customer where we record the individual installation date and warranty information to better serve you should you file a warranty claim.
  • Page 31 IMPORTANT: No replacements, credits, or refunds will be issued for merchandise damaged in transit. 5. ALL returns should be shipped to the ADC factory in such a manner that they are insured and a proof of delivery can be obtained by the sender.

  • Page 32: Routine Maintenance

    Maximum operating efficiency is dependent upon proper air circulation. The accumulation of lint can restrict this airflow. If the guidelines in this section are met, an ADC dryer will provide many years of efficient, trouble free, and most importantly safe operation.

  • Page 33: Adjustments

    WARNING: THE ACCUMULATION OF LINT IN THE EXHAUST DUCTWORK CAN CREATE A POTENTIAL FIRE HAZARD. WARNING: DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND VENTILATION AIR. WARNING: INSPECT AND REMOVE ANY LINT ACCUMULATION, WHICH CAN CAUSE THE BACK DRAFT DAMPER TO BIND OR STICK. NOTE: A back draft damper that is sticking partially closed can result in slow drying and shutdown of the heat circuit safety switches and/or thermostats.

  • Page 34: Data Label Information

    When contacting American Dryer Corporation, certain information is required to ensure proper service/parts information from ADC. This information is on the data label that is affixed to the left side panel area behind the top control (access) door. When contacting ADC, please have the model number and serial number available.
  • Page 35 THE DATA LABEL 1. MODEL NUMBER The model number is an ADC number, which describes the size of the dryer and the type of heat (gas, electric, or steam). 2. SERIAL NUMBER The serial number allows ADC to gather information on your particular dryer.

  • Page 36: Procedure For Functional Check Of Replacement Components

    SECTION IX PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1. Microprocessor Controller (Computer) Board Phase 7 Coin/Non-Coin (Free Mode) Models a. Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer. b. Start the drying cycle by pressing any temperature selection keys (HI, MED, or LO). c.
  • Page 37 2. For Models With Johnson Controls Direct Spark Ignition (DSI) Module (G760) Theory Of Operation: Start the drying cycle. When the gas burner ignites within the chosen trial for ignition time (6-seconds), the flame sensor detects gas burner flame and signals the DSI module to keep the gas valve open as long as there is a call for heat.
  • Page 38 ADC Part No. 113234 3 - 04/15/09 - 0...

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