CODELOCKS Pushbutton 500 Series Installation Insrtuctions page 4

step 3 step 5
Check that the lever handles Be sure that the handle is
are correctly fitted for the fixed to the back plate, and
hand of door. To change the then remove the plate which
hand of a lever handle, loosen covers the handle spring.
the grub screw with the small
Cut one of the long black
Allen key, reverse the lever
socket head screws to the
handle and fully tighten the
required length for your door.
grub screw.
Approximate overall length
step 4
should be door thickness plus
25mm, to allow about 10mm
Take the adaptor kit, item 13
of threaded bolt to enter the
on the contents page. Cut the
front plate. Use this screw,
two M5 countersunk head
with the 'T' shaped Allen key,
bolts to length to suit the
to fix the back plate to the
door thickness; i.e. door
front plate through the TOP
thickness plus a maximum of
holes. Using the 20mm socket
10mm (no more than 5mm
head screw fix the back plate
should enter the front plate).
through the BOTTOM holes to
Hold the front plate, with a
the adaptor plate. Do not use
neoprene seal, against the
excessive force.
door over the protruding
spindle. From the other side
step 6
of the door, with the other
neoprene seal in position, fix
Before closing the door,
the adaptor plate to the front
enter the code and check
plate. Before tightening up the
that the latchbolt retracts
fixings make sure that there is
when the lever handle is
an equal gap all around
depressed. Now check the
between the plate and the rim
operation of the inside lever
of the neoprene seal to allow
handle. If there is any binding
the back plate housing to fit
of the handles or latch then
over the adaptor plate. Do not
loosen the top and bottom
use excessive force.
bolts and reposition the plates
slightly until the correct
position is found, and then
re-tighten the bolts.
MODEL 510/515 INSTALLATION INSTRUCTIONS
The model 510/515 has a tubular, deadlocking, mortice latch and may be used
as a new installation on a door, or where an existing latch is to be replaced.
step 1 step 2
Lightly mark a height line on Keeping the drill level and
the edge and both faces of the square to the door, drill a hole
door, and on the door jamb, to to accept the latch.
indicate the top of the lock
when fitted.
step 3
Crease the template along the
Keeping the drill level and
dotted line, and tape it to the
square to the door, drill the
door with the top in line with
12mm and 20mm holes from
the height line.
both sides of the door to
increase accuracy and to avoid
Mark the 2x 12mm and the
splintering out the door face.
1x 20mm holes. Mark the
centre of the door edge on the
step 4
Centre Line of Latch. Remove
the template and apply it to
Put the latch into the hole and,
the other side of the door,
holding it square to the door
aligning it accurately with the
edge, draw around the
first Centre Line of Latch mark.
faceplate. Remove the latch
Mark the 3 holes again.
and score the outline with a
Stanley knife to avoid splitting
when chiselling. Chisel a
rebate to allow the latch to fit
flush to the surface.
step 5
Fix the latch with the wood
screws, with the bevel
towards the door frame.
step 6
Take the 2-part spindle, with
the springs in place. Note that
one has a RED coloured face,
and the other a BLUE face. If
your door is hinged on the
right, viewed from outside,
then fit the BLUE spindle into
the latch follower on the
outside, with the colour on
TOP. Fit the RED spindle to
the inside, again with the
colour on TOP. For a left hand
hung door fit the spindles the
other way around, with the
colours on TOP.
step 7
Check that the lever handles
are correctly fitted for the
hand of door. To change the
hand of a lever handle, loosen
the grub screw with the small
Allen key, reverse the lever
handle and fully tighten the
grub screw.