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Summary of Contents for TrailMaster MINI XRX
- Page 1 TrailMaster MINI XRX Set up instruction Version: 2.0 2011/11/28 This set up instruction guides our customer to set up the go kart TrailMaster MINI XRX step by step to ensure a correct assembly for safe driving.
- Page 2 MINI XRX Set up instruction 1. Check the components after opening the box. 1.1 Battery (pic. 1): type 12N9-BS (12V9Ah), includes one battery, one battery liquid, two bolts and nuts for installation. Pic.1 1.2 One sport steering wheel (pic.2) Pic.2 1.3.1 one standard parts package, one manual, one flag, one battery cover,...
- Page 3 MINI XRX Set up instruction Pic.3 1.3.2 In the standard parts package: 14 bolts M8x45, 2 cotter pins 3X40, 2 cotter pins 2.5X25, 2 castle nuts, 20 R-washers, 6 self-locking nuts M8, 4 M8x35 bolts, 1 M6x30 bolt, 1 M6x12 bolt, 1 M6x16 bolt and 2 self-locking nuts M6 (pic.4)
- Page 4 MINI XRX Set up instruction 1.5 Two bar cages (pic. 6) Pic.6 1.6 One top cross bar (Pic.7) Pic.7 1.7 Two side bars for left and right side with tube seats (Pic. 8) Pic.8...
- Page 5 MINI XRX Set up instruction 1.8 One top cross bar with tube seats (Pic.9) Pic.9 1.9 front wheels left and right; rear wheels left and right (pic.10) Pic.10 1.10 1 stand exhaust guard and bracket (Pic.11) Pic.11 2. Assembly 2.1 Assemble the rear shocks (pic.12): take down the bolts from the...
- Page 6 MINI XRX Set up instruction of frame, use 22-29NM torque to fix the shocks attached the frame. (Note: 1NM = 0.74 lb ft) Pic.12 2.2 Assemble the rear wheels (pic.13): Take off the nut M14x1.5 and Φ 14 washer from the rear axle. Raise up the tail part and set up the rear wheel onto the rear axle, screw the washer and nut screw tightly with 83-98NM, then open the cotter pin 3X40 for fixing, cover the hub cover.
- Page 7 MINI XRX Set up instruction arm), put on the washer and nut. Screw on the bolt with torque 37-44NM. At last open the cotter pin 2X20 for fixing. Pic.14 2.4 Assemble the front wheel (pic.15): Take off the nut M12x1.25 and Φ...
- Page 8 MINI XRX Set up instruction Pic.16 2.6 Assemble the long bar cages (Pic.17): put two sides of long bar cages onto the connection rods on frame fixing with bolt M8x45, R-washer and M8 nut. Tighten the bolts. Pic.17 2.7 Assemble the side bar (pic.18): Put one side of side bar attaching the long bar cage, connect the side bar and the long bar cage together with bolt M8x45, R-washer, screw the bolts 3 turns.
- Page 9 MINI XRX Set up instruction Pic.18 2.8 Assemble the cross bar (Pic.19): Connect the cross bar with two long bar cages with bolt M8X50 and R-washer, do not tightening the bolts at this step. Pic.19 2.9 Assemble the roof rack bars (pic.20): fix the rear cross bar with long bar cage together using bolt M8x50 and R-washer.
- Page 10 MINI XRX Set up instruction 2.10 Screw on the bolts from step 2.6 to 2.9 with torque 22-29NM. 2.11 Assemble the yellow flag and flagpole: use the plastic bolt and nut to fix the flagpole on the rear cargo rack.
- Page 11 MINI XRX Set up instruction bolt from back to front and screw with a M6 self-locking nut. Fix the left side of stand exhaust guard with M6x12 bolt as shown in Pic.22, fix the bracket on the cylinder head of engine. Screw tightly all the parts with M6x16 bolts and M6 self-locking nuts.
- Page 12 MINI XRX Set up instruction 3. Chain Adjustment In order to package the go-kart better, the chain adjustor is loosen by packaging for shipment. The customer should adjust the chain before driving. In this instruction the process of chain adjustment is detailed introduced: A.
- Page 13 MINI XRX Set up instruction C. After the go-kart has been driven for a while, the drive chain on clutch will be loosen and should be readjusted. At first, four bolts fixing the engine on mount plate have to be loosen until the engine can be moved.
- Page 14 MINI XRX Set up instruction Before driving please read the user manual of TrailMaster Go-kart MINI XRX carefully, you will be given with important safety information and advices. Thanks a lot for choosing TrailMaster Go-kart MINI XRX. For more products of TrailMaster, please visit www.bvpowersports.com...
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