Related Manuals for TrailMaster 300E XRS 2020
Summary of Contents for TrailMaster 300E XRS 2020
- Page 1 300E XRS P.D.I TrailMaster 300E XRS Set up instruction Version: 1.0 2020/9/01 !!Note: This instruction is for authorized or trained mechanic use only!!
- Page 2 300E XRS P.D.I 1. Check the components after opening the box. 1.1 Battery (pic. 1): type YTX12-BS (12V10Ah), includes one battery, one battery liquid, two bolts and nuts for installation. Pic. 1 1.2 One set of front fenders for left and right (pic. 2) Pic.
- Page 3 300E XRS P.D.I 1.4 One fuel tank (pic. 4): preassembled with auto fuel lock, vacuum tube, tank cap, tank collars, tank rubber mounts and sticker. Pic. 4 1.5 One set of awning and two foam paddings (pic.5) Pic.5...
- Page 4 300E XRS P.D.I 1.6 One steering wheel (pic.6) Pic.6 1.7.1 one standard parts package, one manual, one flag, one battery cover, one battery strap, one battery lower cushion, four hub coves, plastic fixing bolt and nut for flag and 10 cable bundles (pic.7) Pic.7 1.7.2 In the standard parts package: 4 bolts M8x25, 2 cotter pins 2.5X25, 24 R-washers, 8 self-locking nuts M8, 14 bolt M8x55, 2 bolts M8x50, 2 bolts...
- Page 5 300E XRS P.D.I 1.9 Two long side bar (pic. 10) Pic.10 1.10 One top cross bar preassembled with tube seats and rear mirror (pic.11) Pic.11 1.11 Two side bars for left and right side with tube seats (pic. 12) Pic. 12 1.12 One top cross bar with tube seats (pic.13) Pic.
- Page 6 300E XRS P.D.I 1.14 front wheels left and right; rear wheels left and right (pic.15) Pic.15 2. Assembly 2.1 Assemble the rear shocks (pic.16): take down the bolts from the shocks, lift the rear swing arm to let the top of shock into the mounting on frame, use 55-62NM torque to fix the shocks attached the frame.
- Page 7 300E XRS P.D.I 2.3 Assemble the front lower suspension arm (pic.18): lift the frame over the ground, take down the bolts and washers on the bulbs of strut, attach the lower suspension arm to the strut, put on the washer and castle nut in order, screw the nut with 55-62NM torque, fix the cotter pin 2.5X25 through the castle nut.
- Page 8 300E XRS P.D.I 2.6 Install the gas tank on the rear cargo rack using M8x25 bolt and 22-29NM torque (pic. 21) Pic. 21 2.7 Assemble the rear cargo rack (pic.22): After the front and rear wheels have been assembled correctly, push the kart out from the bottom board. Hold the rear cargo rack aiming installation positions on the cargo rack and the frame (to avoid bumping between frame and cargo rack, please lay on some air bubble on the frame for better protection!), put the R-washers onto the bolts M8X50,...
- Page 9 300E XRS P.D.I Pic. 23 2.9 Assemble the side bar (pic.24): Put one side of side bar onto the connection rod of frame, connect the side bar with frame together with bolt M8x55, R-washer and M8 nut, do not tightening the bolts. Connect another side of side bar with long bar cage together with R-washer and bolt M8x55.
- Page 10 300E XRS P.D.I Pic. 26 2.12 Screw on the bolts from step 2.6 to 2.11 with torque 22-29NM. 2.13 Install the form padding and canopy top (Pic. 27) Pic. 27 2.14 Assemble the seat back (pic.28): Insert the seat backs into the mount holes of seat base.
- Page 11 300E XRS P.D.I 2.15 Connect the fuel tubes: connect the fuel tube to the fuel injector and connect the vacuum tube to the air box as shown in pic.29 (for better understanding we use parts images to show the connection) Pic.
- Page 12 All contents in this instruction are for information only, parameter and pictures may vary or change without further notice. Before driving please read the user manual of TrailMaster Go-kart 300E XRS carefully, you will be given with important safety information and advices.
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