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Summary of Contents for TrailMaster MINI XRS
- Page 1 TrailMaster MINI XRS Set up instruction Version: 2.0 2011/11/28 This set up instruction guides our customer to set up the go kart TrailMaster MINI XRS step by step to ensure a correct assembly for safe driving.
- Page 2 MINI XRS Set up instruction 1. Check the components after opening the box. 1.1 One sport steering wheel (pic.1) Pic.1 1.2.1 one standard parts package, one manual, one flag, four hub coves, plastic fixing bolt and nut for flag, 5 cable bundles and one steering bolt cover.
- Page 3 MINI XRS Set up instruction 1.3 Two bar cages (pic. 3) Pic.3 1.4 One top cross bar (Pic.4) Pic.4 1.5 Two side bars for left and right side with tube seats (Pic. 5) Pic.5...
- Page 4 MINI XRS Set up instruction 1.6 One top cross bar with tube seats (Pic.6) Pic.6 1.7 front wheels left and right; rear wheels left and right (pic.7) Pic.7 1.8 1 stand exhaust guard and bracket (Pic.8) Pic.8...
- Page 5 MINI XRS Set up instruction 2. Assembly 2.1 Assemble the rear shocks (pic.9): take down the bolts from the shocks, lift the rear swing arm to let the top of shock into the fixing seats of frame, use 22-29NM torque to fix the shocks attached the frame. (Note: 1NM = 0.74 lb ft)
- Page 6 MINI XRS Set up instruction kart onto a table. Take down the nut and washer from the spindle and strut support, insert the ball head into the mount position of lower suspension arm (square part of ball head is placed to the square hole of suspension arm), put on the washer and nut.
- Page 7 MINI XRS Set up instruction 2.5 Assemble the long bar cages (Pic.13): put two sides of long bar cages onto the connection rods on frame fixing with bolt M8x45, R-washer and M8 nut. Tighten the bolts. Pic.13 2.6 Assemble the side bar (pic.14): Put one side of side bar attaching the long bar cage, connect the side bar and the long bar cage together with bolt M8x45, R-washer, screw the bolts 3 turns.
- Page 8 MINI XRS Set up instruction 2.7 Assemble the cross bar (Pic.15): Connect the cross bar with two long bar cages with bolt M8X50 and R-washer, do not tightening the bolts at this step. Pic.15 2.8 Assemble the roof rack bars (pic.16): fix the rear cross bar with long bar cage together using bolt M8x50 and R-washer.
- Page 9 MINI XRS Set up instruction with 11-16NM torque. Cover the steering bolt cover. Pic.17 2.12 Assemble the stand exhaust guard and bracket (Pic.18): place the stand exhaust guard on the mounting place of engine, insert the M6x12 bolt from back to front and screw with a M6 self-locking nut. Fix the left side of stand exhaust guard with M6x12 bolt as shown in Pic.18, fix the...
- Page 10 MINI XRS Set up instruction 3. Chain Adjustment In order to package the go-kart better, the chain adjustor is loosen by packaging for shipment. The customer should adjust the chain before driving. In this instruction the process of chain adjustment is detailed introduced: A.
- Page 11 MINI XRS Set up instruction C. After the go-kart has been driven for a while, the drive chain on clutch will be loosen and should be readjusted. At first, four bolts fixing the engine on mount plate have to be loosen until the engine can be moved.
- Page 12 MINI XRS Set up instruction Before driving please read the user manual of TrailMaster Go-kart MINI XRS carefully, you will be given with important safety information and advices. Thanks a lot for choosing TrailMaster Go-kart MINI XRS. For more products of TrailMaster, please visit www.bvpowersports.com...
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