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TrailMaster
Blazer4 150X/200X
Set up instruction
Version: 1.1
2020/09/02
This set up instruction is prepared for mechanic or experienced customer only! This instruction will introduce the
set up of Blazer4 150X/200X step by step to ensure a correct assembly, however all information in this instruction
is for reference only! Before assembly, please make sure you have proper tools and knowledge to do it!
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Summary of Contents for TrailMaster Blazer4 150X
- Page 1 This set up instruction is prepared for mechanic or experienced customer only! This instruction will introduce the set up of Blazer4 150X/200X step by step to ensure a correct assembly, however all information in this instruction is for reference only! Before assembly, please make sure you have proper tools and knowledge to do it!
- Page 2 Blazer4 150X/200X Set up instruction Check the components after opening the box (pic.1). Pic.1...
- Page 3 Blazer4 150X/200X Set up instruction Assembly 2.1 Assemble the rear shocks (pic.2): take down the bolts from the shocks; lift the rear swing arm to let the top of shock into the mounting of frame, use 37-44NM torque to fix the shocks attached the frame.
- Page 4 Blazer4 150X/200X Set up instruction Pic.3 2.3 Assemble the front fender (pic.4 and pic. 5): assemble the front fender brackets and front fenders. Pic. 4...
- Page 5 Blazer4 150X/200X Set up instruction Pic. 5 2.4 Assemble the rear fender (pic.6 and pic.7): assemble the rear fender brackets and rear fenders. Pic.6...
- Page 6 Blazer4 150X/200X Set up instruction Pic.7 2.5 Assemble the rear wheels (pic.8): screw the castle nut M16x1.5 tightly with 98-103NM, put on the cotter pin 3X40, lift the frame to install the wheel (please pay attention to the right direction of wheel installation as shown in the pic.
- Page 7 Blazer4 150X/200X Set up instruction 2.6 Assemble the front wheel (pic.9): Take down the tire bolts on the hub, set up the front wheel on the right position of hub, fix the tire bolts with 37-44NM torque, put on the hub cover.
- Page 8 Blazer4 150X/200X Set up instruction Pic.10 2.7 Assemble the fuel tank (pic.11) and connect the tail light wiring: install the tank on the mount position of rear cargo rack with M8x25 bolts using 22-29 NM torque. Connect the tail light wiring.
- Page 9 Blazer4 150X/200X Set up instruction 2.8 Connect the fuel tubes: connect the fuel tube and vacuum tube as shown in pic.12. Vacuum tube t-cock, fuel tube, connect fuel tube, vacuum tube Pic.12 2.9 Assemble the seats back (pic.13): Insert the seat back into the mount holes of seats frame.
- Page 10 Blazer4 150X/200X Set up instruction 2.10 Assemble the roll cage bars (pic.14 and Pic15): put two sides of long bar cages onto the connection rods on frame and rear cargo rack fixing with bolt M8x55, R-washer and M8 nut. Pic.14...
- Page 11 Blazer4 150X/200X Set up instruction 2.11 Install the seatbelts (pic.16): Install the seatbelts onto the seat belt mounting brackets Pic.16 2.12 Assemble the steering wheel adapter and steering wheel (pic.17): Pic.17...
- Page 12 Blazer4 150X/200X Set up instruction 2.13 connect turn lights wirings (pic.18): plug in the wires of rear left / right turn light according to cable colors. After all wires are connected, bundle the cables. Pic.18 2.14 Assemble canopy top (pic.19): Put on the canopy top and foam padding.
- Page 13 (protective glove, Prevent electric screwdriver). Before driving please read the user manual of TrailMaster Go-kart Blazer4 150X/200X carefully, you will be given with important safety information and advices. Thanks a lot for choosing TrailMaster Go-kart Blazer4 150X/200X, For...
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