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Summary of Contents for TrailMaster 150XRS
- Page 1 TrailMaster 150XRS Set up instruction Version: 1.0 2011/11/28 This set up instruction guides our customer to set up the go kart TrailMaster 150XRS step by step to ensure a correct assembly for safe driving.
- Page 2 150XRS Set up instruction 1. Check the components after opening the box. 1.1 Battery (pic.1): type YTX12-BS (12V10Ah), includes one battery, one battery liquid, two bolts and nuts for installation. Pic. 1 1.2 One set of front fenders for left and right (pic. 2)
- Page 3 150XRS Set up instruction 1.3 One set of rear fenders for left and right, two bolts M8x45 screwed in the brackets (pic.3) Pic. 3 1.4 One fuel tank (pic. 4): preassembled with auto fuel lock, vacuum tube, tank cap, tank collars, tank rubber mounts and sticker.
- Page 4 150XRS Set up instruction 1.6 One steering wheel (pic.6) Pic.6 1.7.1 one standard parts package, one manual, one flag, one battery cover, one battery strap, one battery lower cushion, four hub coves, plastic fixing bolt and nut for flag and 10 cable bundles (pic.7) Pic.7...
- Page 5 150XRS Set up instruction 1.8 Two head rests (pic.9) Pic.9 1.9 Two bar cages (pic. 10) Pic.10 1.10 One top cross bar preassembled with tube seats and rear mirror (pic.11) Pic.11...
- Page 6 150XRS Set up instruction 1.11 Two side bars for left and right side with tube seats (pic. 12) Pic.12 1.12 One top cross bar with tube seats (pic.13) Pic.13 1.13 One rear cargo rack preassembled with tube seats and rail light (pic.14)
- Page 7 150XRS Set up instruction 1.14 Two support arms of rear cargo rack (pic.15) Pic.15 1.15 front wheels left and right; rear wheels left and right (pic.16) Pic.16...
- Page 8 150XRS Set up instruction 2. Assembly 2.1 Assemble the rear shocks (pic.17): take down the bolts from the shocks, lift the rear swing arm to let the top of shock into the fixing seats of frame, use 37-44NM torque to fix the shocks attached the frame. (Note: 1NM = 0.74 lb ft)
- Page 9 150XRS Set up instruction 2.3 Assemble the front lower suspension arm (pic.19): lift the frame over the ground, take down the bolts and washers on the bulbs of strut, attach the lower suspension arm to the strut, put on the washer and castle nut in order, screw the nut with 55-62NM torque, fix the cotter pin 2.5X25...
- Page 10 150XRS Set up instruction 2.5 Assemble the front wheel (pic.21): Take down the tire bolts on the hub, set up the front wheel on the right position of hub, fix the tire bolts with 37-44NM torque, put on the hub cover.
- Page 11 150XRS Set up instruction 2.7 Assemble the long bar cages (pic.23): put two sides of long bar cages onto the connection rods on frame and rear cargo rack fixing with bolt M8x55, R-washer and M8 nut. Tightening the bolt. Pic.23 2.8 Assemble the side bar (pic.24): Put one side of side bar onto the...
- Page 12 150XRS Set up instruction 2.9 Assemble the cross bar (pic.25): Connect the cross bar with two long bar cages with bolt M8X55 and R-washer, do not tightening the bolts at this step. Pic.25 2.10 Assemble the roof rack bars (pic.26): fix the rear cross bar with long bar cage together using bolt M8x55, R-washer, screw on the bolts M8x115 with torque 22-29NM.
- Page 13 150XRS Set up instruction Pic.27 2.13 Assemble the head rest (pic.28): Insert the assembly bars of head rest into the mount holes of seat. Pic.28 2.14 Assemble the fuel tank (pic.29): fix the tank on the mount position of rear cargo rack with M8x25 bolts using 22-29 NM torque.
- Page 14 150XRS Set up instruction 2.15 Connect the fuel tubes: connect the fuel tube and vacuum tube as shown in pic.30. Vacuum tube t-cock, fuel tube, connect fuel tube, vacuum tube Pic.30 2.16 connect the tail light (pic.31): insert the 3-pin terminal of tail light into the 3-hole terminal of wire harness, bundle the cables.
- Page 15 150XRS Set up instruction 2.18 Assemble the rear fender (pic.33): take down the M8x45 bolts from the fender bracket, assemble the rear fender, screw on the bolts with torque 22-29NM. Pic.33 2.19 Assemble the yellow flag and flagpole: use the plastic bolt and nut to fix the flagpole on the rear cargo rack.
- Page 16 150XRS Set up instruction Before driving please read the user manual of TrailMaster Go-kart 150XRS carefully, you will be given with important safety information and advices. Thanks a lot for choosing TrailMaster Go-kart 150XRS. more other products TrailMaster, please visit www.bvpowersports.com...
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