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TrailMaster MID XRS Setup Instructions
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TrailMaster MID XRS
Set up instruction
Version: 1.0
2011/11/28
This set up instruction guides our customer to set up the go kart TrailMaster MID XRS step
by step to ensure a correct assembly for safe driving.

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Summary of Contents for TrailMaster MID XRS

  • Page 1 TrailMaster MID XRS Set up instruction Version: 1.0 2011/11/28 This set up instruction guides our customer to set up the go kart TrailMaster MID XRS step by step to ensure a correct assembly for safe driving.
  • Page 2 MID XRS Set up instruction Check the components after opening the box. 1.1 One sport steering wheel (pic.1) Pic.1 1.2.1 One standard parts package, one manual, four hub coves, 5 cable bundles and one steering bolt cover (pic.2) Pic.2...
  • Page 3 MID XRS Set up instruction 1.2.2 In the standard parts package: 14 bolts M8x50, 2 cotter pins 3X40, 2 cotter pins 2.5X25, 20 R-washers, 6 self-locking nuts M8 (pic.3) Pic.3 1.3 Two bar cages (pic. 4) Pic.4 1.4 Two side bars for left and right side with tube seats (pic. 5)
  • Page 4 MID XRS Set up instruction 1.5 One top cross bar with tube seats (pic.6) Pic.6 1.6 front wheels left and right; rear wheels left and right (pic.7) Pic.7...
  • Page 5 MID XRS Set up instruction Assembly 2.1 Assemble the rear wheels (pic.8): Take off the nut M16x1.5 and Φ16 washer from the rear axle. Raise up the tail part and set up the rear wheel onto the rear axle, screw the washer and nut screw tightly with 98-103NM, then open the cotter pin 3X40 for fixing, cover the hub cover.
  • Page 6 MID XRS Set up instruction Pic.10 2.4 Assemble the side bar (pic.11): Put one side of side bar attaching the long bar cage, connect the side bar and the long bar cage together with bolt M8x50, R-washer, screw the bolts 3 turns. Connect another side of side bar onto the connection rod of frame with R-washer, bolt M8x50 and bolt.
  • Page 7 MID XRS Set up instruction Pic.12 2.6 Screw on the bolts from step 2.3 to 2.5 with torque 22-29NM. 2.7 Assemble the steering wheel: Check the front wheel is at the straight position. Take down the bolts on steering shaft, put the steering wheel correctly onto the steering shaft (as shown in pic.
  • Page 8 MID XRS Set up instruction Before driving please read the user manual of TrailMaster Go-kart MID XRS carefully, you will be given with important safety information and advices. Thanks a lot for choosing TrailMaster Go-kart MID XRS. more other products...