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REMEMBER, when replacing a part on this appliance, use only spare parts that you can be assured conform to the
safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly
authorised by AGA.
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE
680KCD
780KCD
DESN 515906
nstallation
nstructions
For use in GB & IE
DESN 516830
12/15 EINS 515871
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Table of Contents
Related Manuals for Rayburn 680KCD
Summary of Contents for Rayburn 680KCD
- Page 1 680KCD 780KCD DESN 515906 DESN 516830 nstallation nstructions REMEMBER, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by AGA.
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Page 2: Table Of Contents
Contents SECTION CONTENTS PAGE CONSUMER PROTECTION HEALTH AND SAFETY APPLIANCE DIMENSIONS / GENERAL SPECIFICATION - 680KCD APPLIANCE DIMENSIONS / GENERAL SPECIFICATION - 780KCD TECHNICAL DATA SITE REQUIREMENTS INTRODUCTION REGULATIONS LOCATION OIL PIPE LINE OIL STORAGE FLUE SYSTEM/TERMINAL POSITION WATER CIRCULATION SYSTEM... -
Page 3: Consumer Protection
Consumer Protection As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required standards when properly installed and used. IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING WARRANTY Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and could affect your statutory rights. - Page 4 RAYBURN 680KCD ONLY RETURN PIPE FLOW PIPE ENTRY OVEN VENT PIPE (28mm) PLEASE NOTE: IT IS ADVISABLE TO CHECK THE ACTUAL SIZE/WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON CAN VARY IN SIZE. Fig. 1A...
- Page 5 RAYBURN 780KCD ONLY RETURN PIPE FLOW PIPE ENTRY OVEN VENT PIPE (28mm) PLEASE NOTE: IT IS ADVISABLE TO CHECK THE ACTUAL SIZE/WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON CAN VARY IN SIZE. Fig. 1B...
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Page 6: Technical Data
Technical Data 680/780KCD BOILER BURNER COOKER BURNER 0.35 @ 80°S BURNER NOZZLE (US g/h) 0.65 @ 80°EH OIL PRESSURE Bar (psi) 8.5 (125) 10 (145) OIL BURNING RATE cc/m 42.5 HEAT INPUT kW 15.0 BOILER OUTPUT kW... -
Page 7: Site Requirements
Part 1 Boiler of rated output not exceeding 45kW. The Rayburn is a floor standing combined cooker and BS5449 - Central Heating for domestic purposes, Part 1. central heating boiler. It gives independent operation of Forced circulation hot water system. -
Page 8: Oil Pipe Line
This must be contained within the appliance. For Oil Connection details, see Page 15. GRAVITY SINGLE FEED PIPE SYSTEM Fig. 3 - Rayburn 680KCD shown DESN 515908 B... - Page 9 Site requirements Flue System See Fig. 4 The flue system must be installed in accordance with the regulations in force. Terminal Position The minimum acceptable spacings from the terminal to obstructions and ventilation openings are shown in Fig. 3. Where the terminal is within 1m of any plastic material, such material should be protected from the effects of the combustion products of the flue.
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Page 10: Water Circulation System
Site requirements WATER CIRCULATION SYSTEM HEATING CONTROLS Flow and return pipework between cooker diverter valves Independent temperature controls with time switch control must be 28mm diameter minimum. are recommended for providing temperature comfort from radiators. PLEASE NOTE: The flow pipe connection should be connected to the bottom boiler connection and the return Typical controls can be motorised valves operated by pipe should be connected to the top boiler connection as... - Page 11 Site requirements Rayburn 680/780K CD Wiring 111MB for independent Satronic boxes KEY - APPLIANCE G/Y - GREEN/YELLOW BL - BLUE OR - ORANGE BR - BROWN W - WHITE R - RED BK - BLACK PL - PURPLE GR - GREY Y - YELLOW Fig.
- Page 12 Site requirements Rayburn 680/780K CD Wiring Diagram 111MB Self Contained Control KEY - APPLIANCE W - WHITE BR - BROWN BL - BLUE G/Y - GREEN/YELLOW R - RED BK - BLACK OR - ORANGE Y - YELLOW GR - GREY...
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Page 13: Installation Requirements
Installation requirements CLEARANCES 25mm This appliance is floor mounted. The space in which the appliance is to be fitted must have the following minimum dimensions. Between wall or unit and LH side - 4mm of appliance top plate Between wall or unit and RH side - 4mm of appliance top plate SHOULD THE WALL PROJECT BEYOND THE FRONT OF THE APPLIANCE, IT MUST BE INCREASED TO... -
Page 14: Oil Connection
1. Place a sheet on the floor in front of the cooker to act as a working area. 2. Remove lower LH door (Rayburn 680KCD only) and burner aperture cover and store in a safe place. 3. Unscrew jubilee clip and remove flexi air intake pipe from burner. -
Page 15: Site Location
Refer to section ‘BALANCED FLUE INSTALLATION’ for terminal kit installation details. SEE FIG. 12 1. Remove top LH door (Rayburn 680KCD only) and facia glass. Remove 2 fixing screws from control panel chassis and hinge open. -
Page 16: Baffles
Installation requirements ALL BAFFLES MUST BE STACKED IN PLACE AS DIAGRAM ABOVE Fig. 14... -
Page 17: Burner Access
NOTE: PLEASE REMOVE PLASTIC PROTECTION ON DOOR LININGS. 1. Open the burner access door. Remove door and put in a safe place. (Rayburn 680KCD only). 2. Remove 4 inner panel securing screws and remove panel. 3. Remove the 3 plinth securing screws and remove plinth. -
Page 18: Commissioning Instructions
Commissioning Instructions TERMINAL STRIP CONNECTIONS The switch LIVE must be connected to the programmer or room stat. The system pump and mains should be connected as shown in Fig. 18. ELECTRICAL CHECK Fig. 18 DESN 515951 Checks to ensure electrical safety should be carried out by a competent person. -
Page 19: Set Combustion Air - Cooker
Commissioning Instructions SET COMBUSTION AIR - COOKER The air controls of the cooker burner are factory pre-set, however small adjustments may be necessary to suit the site conditions. (See Fig. 21). Turn cooker burner on. After 15 minutes running, sample the flue gases from the cooker burner. -
Page 20: Set Combustion Air - Boiler
Commissioning Instructions SET COMBUSTION AIR - BOILER To access the boiler burner flueways:- 1. Remove top LH door (Rayburn 680KCD only) and facia glass. Remove 2 fixing screws from control panel chassis and hinge open. 2. Remove plug from sampling point. (See Fig. 24). -
Page 21: Vent Fan Timer Switch Check
Commissioning Instructions VENT FAN TIMER SWITCH CHECK SEE FIG. 25 1. Disconnect 4-pin plug, slacken 2 fixing screws, slide forward and lift off keyhole slots TIMER SWITCH Fig. 25 DESN 515962 SEE FIG. 26 1. Check pre-set timer switch setting. 2 hrs 7/20 of 2 hrs = 42 mins... -
Page 22: Ancillary Controls Check
Commissioning Instructions ANCILLARY CONTROLS CHECK INSTRUCT THE USER Before leaving the site, check the operation of the programmer and the control thermostat are working 1. Advise the User of the precautions to prevent damage correctly and are capable of controlling the burners to the heating system and to the building in the event correctly. -
Page 23: Sealed System Requirements
Sealed System SEALED SYSTEM REQUIREMENTS g. Mains Connection There shall be no connection to mains water supply or SEE FIG. 27 to the water storage cistern supplying domestic hot water, even though a non-return valve may be fitted a. The installation must comply with the requirements of without the approval of the local water authority. - Page 24 HAVE AT LEAST 2.5 METRES OF 28mm PIPE EACH SIDE BETWEEN IT AND THE COOKER. ALTERNATIVELY THE BY-PASS LOOP CAN INCORPORATE A TOWEL RAIL CONTROLLED BY A NON-ADJUSTABLE BALANCING VALVE. Fig. 27 - Rayburn 680K CD shown THE BY-PASS LOOP MUST NOT BE INSULATED.
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Page 25: Condensate Disposal
Provision must be made for the safe and effective removal of the condensate. Rayburn boilers are supplied with a condensate trap to provide the required 75mm water seal in the condensate Condensate can be disposed either internally - into an discharge pipe from the boiler. -
Page 26: Condensate Soakaway
Installation Instructions Fig. 29 DESN 515917 Care should be taken when siting the trap such that the overflow outlet is readily visible and that any condensate overflowing from the outlet cannot cause either a hazard to persons or damage to surrounding property or equipment. -
Page 27: Preparation
Balanced Flue Installation (Standard Kit 550mm-680mm) PREPARATION SEE FIG. 30 & 31 1. Mark and cut holes in wall for terminal duct and oven vent. 2. Lubricate seals. 3. Position cooker into final position. 4. Slide on extension tubes. 5. Lubricate seals on telescopic tubes. 6. -
Page 28: Vent Pipe
Balanced Flue Installation (Standard Kit 550mm-680mm) VENT PIPE SEE FIG. 31 & 32 1. Measure and cut to length. 2. Insert tube, making sure it is correctly located. 3. Fit terminal guards Fig. 32 DESN 511273 TERMINAL GUARD SEE FIG. 33 Fig. - Page 32 With AGA Rangemaster’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England Tel.: 0845 815 2020 www.rayburn-web.co.uk www.agacookshop.co.uk...