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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
Model W1811 (For Machines Mfg. Since 11/13) INTRODUCTION Woodstock.Technical.Support Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360).734-3482 or send e-mail to: tech-support@shopfox.biz.
Model W1811 (For Machines Mfd. Since 6/14) Controls.&.Features Fence Positions Figure.1. Main view of machine features and controls. A.. Crosscut.Table: Provides a wide, stable F.. Rip.Fence: Fence face can be positioned platform for supporting full-size panels for standard cutting operations, or in the during crosscutting operations.
Switch Type............Magnetic Switch w/Overload Protection Motors Main Type................. TEFC Capacitor-Start Induction Horsepower....................5 HP Phase....................Single-Phase Amps......................19A Speed....................3450 RPM Power Transfer ................... V-Belt Drive Bearings..............Sealed & Permanently Lubricated Model W1811 Machine Specifications, Page 1 of 3...
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Rip Fence Rails................Hardened Steel Guard..................... Plastic Spindle Bearing Type............Radial Ball Bearing 6004LLB Cabinet Paint Type/Finish..............Powder Coated Other Related Information No of Dust Ports....................2 Dust Port Size..................4, 2-1/2 in. Model W1811 Machine Specifications, Page 2 of 3...
CSA, ETL, or UL Certified/Listed ................Yes Features 4" Main Dust Port Adjustable Scoring Knife Kerf Adjustable Riving Knife Single Lever Locking Fence Blade Guard with 2-1/2" Dust Port Dadoes Up To 13/16" Model W1811 Machine Specifications, Page 3 of 3...
Model W1811 (For Machines Mfd. Since 6/14) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
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Model W1811 (For Machines Mfd. Since 6/14) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.
Model W1811 (For Machines Mfd. Since 6/14) Additional.Safety.for.Sliding.Table.Saws HAND & BODY POSITIONING. Touching a spinning FENCE. Make sure the fence remains properly saw blade will cause serious laceration or amputa- adjusted and parallel with the blade. Always lock tion injuries. Keep hands away from saw blade and the fence in place before using.
Model W1811 (For Machines Mfd. Since 6/14) Preventing.Kickback Below.are.preventative.meaures.to.avoid.the. Statistics. show. that. most. common. acci- most.common.causes.of.kickback: dents.among.table.saw.users.can.be.linked. to. kickback.. Kickback. is. typically. defined. • Only cut workpieces with at least one as. the. high-speed. expulsion. of. stock. from. smooth and straight edge. DO NOT cut the.table.saw.toward.its.operator..In.addi-...
Model W1811 (For Machines Mfd. Since 6/14) Glossary.Of.Terms The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine.
Model W1811 (For Machines Mfd. Since 6/14) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and The. machine. must. be. properly. set. up. type of power supply circuit, or fire or electrical damage before. it. is. safe. to. operate.. DO. NOT.
Model W1811 (For Machines Mfd. Since 6/14) Grounding.Requirements This machine MUST be grounded. In the event of certain The. machine. must. be. properly. set. up. types of malfunctions or breakdowns, grounding provides before. it. is. safe. to. operate.. DO. NOT.
Model W1811 (For Machines Mfd. Since 6/14) SETUP Items.Needed.for.Setup The following items are needed to complete the setup process, but are not included with your machine: Description. • Safety Glasses (for each person) ......1 • Forklift ............1 • Lifting Straps (2000 lb capacity) ......2 •...
Model W1811 (For Machines Mfd. Since 6/14) Inventory The following is a description of the main components shipped with the Model W1811. If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully.
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Model W1811 (For Machines Mfd. Since 6/14) Inventory.Item:.(Figure.7–9). AA. Miter Clamp ..........1 AB. Miter Flip Stop ..........1 AC. Miter Handle w/Flat Washer 8mm ......1 AD. Miter Gauge Fence ........1 AE. Miter Gauge Body ..........1 AF. Miter Guide Bar ..........1 AG..Sliding Table ..........1 AH..Sliding Table Support Legs .......2...
Model W1811 (For Machines Mfd. Since 6/14) Machine.Placement Cleaning.Machine •. Floor.Load: This machine distributes a The table and other unpainted parts of your heavy load in a small footprint. Make machine are coated with a waxy grease that sure the floor will support the machine, protects them from corrosion during shipment.
Model W1811 (For Machines Mfd. Since 6/14) Assembly.&.Setup Before shipping, the sliding table was installed on the machine and calibrated to the main table and blade. As such, be careful not to move any pre-installed nuts when installing the sliding table.
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Model W1811 (For Machines Mfd. Since 6/14) 10.. Mount the rip fence scale to the large extension table and cast iron table (Figure.17) using three M6-1 hex nuts, 6mm lock washers, 6mm flat wash- ers, two M6-1 x 16 hex bolts, and one M6-1 x 25 hex bolt.
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Model W1811 (For Machines Mfd. Since 6/14) 12. Slide the rip fence base on the rail, and check the Spacing spacing between the rip fence base and scale bar (see Figure.19). There should be a minimum of ⁄ " of space between the scale bar and the fence base.
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Model W1811 (For Machines Mfd. Since 6/14) 15. Place a 12mm flat washer on the crosscut table lock lever, then insert it through the crosscut Lock Lever fence and thread the M12-1.75 T-nut onto the end approximately two turns. 16. Align the T-nuts on the crosscut table with the...
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Model W1811 (For Machines Mfd. Since 6/14) 19. Slide the pivot stud assembly and the M8-1.25 x 60 Pivot Stud T-bolt into the crosscut fence T-slot, as shown in Assembly Figure.25. 20. Align the T-bolt and pivot stud with the crosscut table insertion points (Figure.25), and install the...
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Model W1811 (For Machines Mfd. Since 6/14) 24.. Remove the shipping brace from the sliding table Shipping (Figure.28), then install the sliding table end cover Brace over the fixed part of the sliding table end, as shown in Figure.29, using the pre-mounted hardware.
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Model W1811 (For Machines Mfd. Since 6/14) 27. Thread the feet all the way into the bottom of the support legs. DO NOT remove the hex nuts pre- installed on the bottom of the feet, since they will be used after the legs are installed.
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Model W1811 (For Machines Mfd. Since 6/14) 34. Install the splitter/riving knife as shown in Figure. 36, but do not tighten the mounting bolt yet. Note:.While the mounting bolt is loose, the splitter/ riving knife can be adjusted up or down.
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Model W1811 (For Machines Mfd. Since 6/14) 37. Install the blade guard on the splitter/riving knife, as shown in Figure.39, with the M8-1.25 x 40 button head cap screw shipped in the blade guard. The.blade.guard/dust.hood.MUST.be.installed.to. reduce.the.risk.of.injury.from.accidental.blade. contact,.kickback,.or.flying.debris..This.is.not.an. optional.step. Figure.39. Blade guard installed.
Model W1811 (For Machines Mfd. Since 6/14) Dust Collection Recommended CFM at 4" Dust Port: ..... 400 CFM DO NOT operate this machine with- Recommended CFM at 2 " Dust Port: ..150 CFM out an adequate dust collection sys- tem.
Model W1811 (For Machines Mfd. Since 6/14) Test.Run ON Button Once the assembly is complete and the power source is connected, test run your machine to make sure it runs properly and is ready for regular operation. STOP Button The test run consists of verifying the following: 1) The...
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Model W1811 (For Machines Mfd. Since 6/14) 7. Move the sliding table all the way forward, then open lower blade guard (refer to Page.41 for details on accessing and opening the blade guard). Opening If. the. saw. does. not. operate. as. stated.
Model W1811 (For Machines Mfd. Since 6/14) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine.
Model W1811 (For Machines Mfd. Since 6/14) Operation.Overview Workpiece.Inspection The purpose of this overview is to provide Some workpieces are not safe to cut on this the novice machine operator with a basic machine or may need to be modified before they understanding of how the machine is used during can be safely cut.
Model W1811 (For Machines Mfd. Since 6/14) Non-Through.&.Through. Cuts Non-Through.Cuts A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, Fence as shown in Figure 46. Saw Blade Workpiece Examples of non-through cuts include dadoes and rabbets.
Model W1811 (For Machines Mfd. Since 6/14) Blade. Guard. &. Splitter/ Riving.Knife The term "blade guard" refers to the assembly that consists of the guard and splitter/riving knife assembly Guard (see Figure.48). Each of these components have important safety functions.
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Model W1811 (For Machines Mfd. Since 6/14) Blade.Guard.Installation.&.Removal The blade guard fits over the splitter/riving knife and is secured in place with an M10-1.5 x 25 cap screw and an M10-1.5 lock nut (see "Mounting Screw" in Figure.49). These are the only fasteners that need to be installed/ removed when installing or removing the blade guard.
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Model W1811 (For Machines Mfd. Since 6/14) Secure the splitter/riving knife so that the top of it is 1–5mm below the top level of the blade, as shown in Figure.51. Minimum 1mm Height Difference Maximum 5mm The height difference between the splitter/riving knife...
Model W1811 (For Machines Mfd. Since 6/14) Safety.Tips Your safety is important. The tips below are intended to supplement SECTION.1:.SAFETY. But remember, no safety list can cover every situation. The operator is ultimately responsible for their own safety, as well as the safety of bystanders.
Model W1811 (For Machines Mfd. Since 6/14) Blade.Size.Requirements The splitter/riving knife included with this machine is 0.090" (2.3mm) thick and is only designed for 10" diameter blades. When choosing a main blade, make sure the blade size meets the requirements listed below. The thickness of the blade body and teeth can be measured with calipers or any precision measuring device.
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Model W1811 (For Machines Mfd. Since 6/14) Laminate.Blade.Features.(Figure.58): • Best for cutting plywood or veneer • 40-80 teeth • Triple chip tooth profile • Very shallow gullet Triple Chip Thin.Kerf.Blade: A blade with thinner kerf than a Blade standard blade. Since the splitter/riving knife included...
Model W1811 (For Machines Mfd. Since 6/14) Changing.Main.Blade Hole for Arbor Lock Tool This saw performs best with high-quality sharp blades. Whenever the blades become dull, replace or sharpen them. To change the main blade, do these steps: 1. DISCONNECT SAW FROM POWER! Blade Guard 2.
Model W1811 (For Machines Mfd. Since 6/14) Changing/Adjusting. Arbor Lock Scoring.Blade Tool The scoring blade included with the sliding table saw has Tighten wedge shaped teeth. The kerf thickness is adjusted by changing the height of the scoring blade. To change the scoring blade, do these steps: 1.
Model W1811 (For Machines Mfd. Since 6/14) Rip.Cutting This saw has the capability of rip cutting large panels (Figure.65). The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface. This saw also has the capability of rip cutting smaller boards, using the machine as a traditional table saw (Figure.66).
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Model W1811 (For Machines Mfd. Since 6/14) Rip.Cutting.with.Rip.Fence Table Lock 1. Slide the crosscut table out of the way. 2. Lock the sliding table into a stationary position (see Figure.68). Note:.The table will only lock in place when it is centered with the saw cabinet.
Model W1811 (For Machines Mfd. Since 6/14) Crosscutting Forward Mounted This saw can crosscut full size panels with the crosscut Crosscut Fence fence in the forward or rear position, although it is easier to load full size panels with the crosscut fence mounted in the forward position (see Figure.72).
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Model W1811 (For Machines Mfd. Since 6/14) Crosscutting.Full.Size.Panels Rear Mounting 1. Install the crosscut fence in the forward mounting Location location shown in Figure.75 and lock it in place. 2. Check to make sure the fence is at 90˚. If necessary, adjust it as described in Calibrating.Crosscut.Fence.
Model W1811 (For Machines Mfd. Since 6/14) Miter.Cutting The crosscut fence allows miter cuts from 0˚ through 135˚. The table mounted miter scale has a resolution of 1˚. To.perform.a.miter.cut,.do.these.steps: 1. Slide the crosscut table to the front edge of the slid- ing table and lock it in place.
Model W1811 (For Machines Mfd. Since 6/14) Dado.Cutting Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes are Dado Blade "non-through" cuts that can be made with a dado blade or a standard saw blade.
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Model W1811 (For Machines Mfd. Since 6/14) Cutting.Dados.with.a.Dado.Blade Because dado blades are much wider than standard Dado Blade Cut 1 blades, they place a greater amount of force against the Fence workpiece when cutting. This additional force increases Workpiece the risk of kickback, requiring the operator to take additional steps when cutting to keep their injury risk at an acceptable level.
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Model W1811 (For Machines Mfd. Since 6/14) Cutting.Dados.with.a.Standard.Blade A ripping blade (described on Page.39) is typically the best blade to use for cutting dadoes when using Blade Cut 1 a standard blade, because it removes sawdust very efficiently. Fence Workpiece To.use.a.standard.saw.blade.to.cut.dadoes,.do.these.
Model W1811 (For Machines Mfd. Since 6/14) Rabbet.Cutting Commonly used in furniture joinery, a rabbet cut is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard Dado. blades. have. a. higher. risk. of.
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Model W1811 (For Machines Mfd. Since 6/14) Cutting.Rabbets.with.a.Standard.Blade A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently. (See Page.39 for blade details.) Also, a sacrificial fence is not required when cutting rabbets with a standard blade.
Model W1811 (For Machines Mfd. Since 6/14) Resawing Resawing is the process of cutting a thick piece of stock into one or more thinner pieces. Although resawing can be done with a table saw, we strongly recommend that Resawing. operations. require. proper.
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Model W1811 (For Machines Mfd. Since 6/14) To.build.the.resaw.barrier,.do.these.steps: #10 x 2" ⁄ " 1. Cut your wood pieces to the size specified previous- Wood Screw ly. If you are using hardwood, cut the pieces over- size, then joint and plane them to the correct size to make sure they are square and flat.
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Model W1811 (For Machines Mfd. Since 6/14) Resawing.Operation The table saw motor is pushed to its limits when resawing. If the motor starts to bog down, slow down The. risk. of. kickback. when. resawing. is. your feed rate. Motor overloading and blade wear can high..
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Model W1811 (For Machines Mfd. Since 6/14) 8. Connect power to the saw, turn it ON, and use a push stick or push block to feed the workpiece through the blade, using a slow and steady feed The. danger. of. kickback. increases.
Model W1811 (For Machines Mfd. Since 6/14) SHOP-MADE.SAFETY.ACCESSORIES Featherboards Easily made from scrap stock, featherboards provide an added degree of protection against kickback, especially when used together with push sticks. They also maintain pressure on the workpiece to keep it against the fence...
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Model W1811 (For Machines Mfd. Since 6/14) 4. Rout a ⁄ "– ⁄ " wide slot 4"–5" long in the workpiece and 1"–2" from the short end of the featherboard, as "- " Slot illustrated in Figure.97. 1"-2" 5. Cut a miter bar that will fit in the table miter slot approximately 5"...
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Model W1811 (For Machines Mfd. Since 6/14) Mounting.Featherboard.with.Clamps 1. DISCONNECT SAW FROM POWER! 2. Lower the saw blade, then adjust the fence to the desired width and secure it. 3. Place the workpiece against the fence, making sure it is 1" in front of the blade.
Model W1811 (For Machines Mfd. Since 6/14) Push.Sticks Push Stick Prohibition Zone When used correctly, push sticks reduce the risk of injury Store Push by keeping hands away from the blade while cutting. In Stick Here Push Stick the event of an accident, a push stick can absorb damage...
Model W1811 (For Machines Mfd. Since 6/14) Push.Blocks Push Stick Prohibition Zone When used correctly, a push block reduces the risk of injury by keeping hands away from the blade while Push Stick cutting. In the event of an accident, a push block often...
Model W1811 (For Machines Mfd. Since 6/14) Zero-Clearance.Insert A zero-clearance insert can be made for the saw in about If you must use this saw to cut the 30 minutes, and must be made of 3⁄4" furniture quality dimensions of the zero-clearance plywood or hardwood.
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Model W1811 (For Machines Mfd. Since 6/14) 7. Use the ⁄ " drill bit to drill holes completely through the new table insert. ⁄ " Hole Cutaway View Countersink 8. Install the ⁄ " drill bit and use the included table...
Model W1811 (For Machines Mfd. Since 6/14) Outfeed.&.Support.Tables One of the best accessories for improving the safety and Support Outfeed ease of using a table saw is simply placing a large table Table Table (outfeed table) behind the saw to catch the workpiece (see Figure.113).
Model W1811 (For Machines Mfd. Since 6/14) ACCESSORIES Table.Saw.Accessories The following table saw accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers.
Model W1811 (For Machines Mfd. Since 6/14) MAINTENANCE Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily.Check: • Loose mounting bolts. • Worn or damaged saw blades.
Model W1811 (For Machines Mfd. Since 6/14) Lubrication Leadscrews:. Use multi-purpose grease on the leadscrews (Figure. 116) every 6-12 months, at the same time you lubricate the trunnions. Wipe Bearings: The bearings are sealed and pre-lubri- the leadscrews clean with a dry rag and brush a cated and require no lubrication.
Model W1811 (For Machines Mfd. Since 6/14) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz.
Model W1811 (For Machines Mfd. Since 6/14) Scoring.Belt.Replacement Scoring Belt 1. DISCONNECT SAW FROM POWER! 2. Tilt the blade to 45˚ and lower it as far as it will go. 3. Remove the motor cabinet door. 4. Pull the tensioner away from the scoring belt (Figure.
Model W1811 (For Machines Mfd. Since 6/14) 45°.Stop 1. DISCONNECT SAW FROM POWER! 2. Adjust the blade angle until it hits the 45° positive stop and check the blade angle with a 45° square. — If the blade is not 45° to the table, loosen the two 45°...
Model W1811 (For Machines Mfd. Since 6/14) 6. Measure the difference between the two positions (use the feeler gauge if using the adjustable square). Parallel Make note of the difference between the two mea- Adjustment Screw surements. — If the gap is the same on both sides or the differ- ence is 0.004"...
Model W1811 (For Machines Mfd. Since 6/14) Calibrating.Crosscut. Fence.90°.Stops Squaring the crosscut fence to the blade ensures that cuts made with the crosscut fence will be square. This procedure can be done by using a piece of scrap plywood as a test piece and making five test cuts, then adjusting the fence as necessary.
Model W1811 (For Machines Mfd. Since 6/14) Splitter/Riving.Knife. Mounting.Block The splitter/riving knife must be aligned with the blade when installed. If the splitter/riving knife is not aligned with the blade, then the workpiece will be forced sideways during the cut, which will increase the risk of kickback.
Model W1811 (For Machines Mfd. Since 6/14) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.
Model W1811 (For Machines Mfd. Since 6/14) Wiring.Diagram Read Page 74 STOP Before Wiring MAGNETIC SWITCH ASSEMBLY BLADE GUARD LIMIT SWITCH 13NO NHD C-18D 230V 14NO EMERGENCY See Figure.129 NTH-21 STOP SWITCH on Page.76 See Figure.130 Start on Page.76 Capacitor...
Model W1811 (For Machines Mfd. Since 6/14) Electrical.Pictures Figure.129. Magnetic switch. Read Page 74 STOP Before Wiring Figure.130. Power connection box. -76-...
Model W1811 (For Machines Mfd. Since 6/14) Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING!.DO.NOT.make.any.adjustments.until.power.is.disconnected.and. moving.parts.have.come.to.a.complete.stop! Motor.&.Electrical PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Machine does not start or a 1. Emergency stop push-button is 1. Rotate clockwise slightly until it pops out/replace breaker trips.
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Model W1811 (For Machines Mfd. Since 6/14) Motor.&.Electrical.Ctd. PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Machine has vibration or 1. Motor or component is loose. 1. Inspect/replace stripped or damaged bolts/nuts, noisy operation. and re-tighten with thread locking fluid. 2. Blade is at fault.
Model W1811 (For Machines Mfd. Since 6/14) Trunnion PART # DESCRIPTION REF PART # DESCRIPTION X18110201 CHANNEL BASE BLADE SHROUD X18110212 LOCK WASHER 5MM X18110202 TRUNNION BRACKET X18110213 BLADE GUARD PLATE X18110203 CAP SCREW M6-1 X 10 X18110214 HINGE X18110204...
Model W1811 (For Machines Mfd. Since 6/14) Tables PART # DESCRIPTION REF PART # DESCRIPTION X18110501 LARGE EXTENSION TABLE X18110520 TAP SCREW M4 X 10 X18110502 CAST IRON TABLE X18110521 RAIL END PLATE X18110503 TABLE INSERT X18110522 SMALL EXTENSION TABLE X18110504 CAP SCREW M5-.8 X 20...
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Model W1811 (For Machines Mfd. Since 6/14) -94-...
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Model W1811 (For Machines Mfd. Since 6/14)
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Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.
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High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:...
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