Shop fox W1835 Owner's Manual
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Shop fox W1835 Owner's Manual

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MODEL W1835
TRAck SAW
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 12/12)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
cOPYRIGHT © DEcEMBER, 2012 BY WOODSTOck INTERNATIONAL, INc.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUcED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOck INTERNATIONAL, INc.
#15384ST  Printed in china
4000311

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  • Page 1   MODEL W1835 TRAck SAW OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 12/12) Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz cOPYRIGHT © DEcEMBER, 2012 BY WOODSTOck INTERNATIONAL, INc. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUcED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOck INTERNATIONAL, INc. #15384ST  Printed in china 4000311...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents MAINTENANCE ........24 INTRODUCTION ........2 Electrical ........24 Woodstock Technical Support ....2 Cleaning ......... 24 Glossary of Terms ........ 3 Controls and Features ......6 Lubrication ........24 Blade ..........24 SAFETY ..........8 SERVICE ..........25 Safety Instructions for Power Tools ... 8 Troubleshooting .........

  • Page 4: Introduction

    INTRODUCTION Woodstock Technical Support Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz.

  • Page 5: Glossary Of Terms

    Model W1835 (For Machines Mfg. Since 12/12) Glossary of Terms The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this track saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine.

  • Page 6: Specifications

    Maximum Depth of Cut at 45° (with rail track) ............... 1 ⁄ " Construction Saw Construction ..............Aluminum and Engineered Plastic Hand Grips ..................Heavy-Duty Rubberized Rail Track .......................Aluminum Number of Dust Ports ....................1 Dust Port Size ......................1 ⁄ " Model W1835 Machine Specifications, Page 1 of 2...
  • Page 7 Versatile—Saw Can be Used With or Without Track Precision Depth Control Scale in ⁄ " Increments Optional Accessories: D4362 55" Rail Track D4363 Accessories Pack (Includes rail connector, (2) F-clamps, stop, and stabilizer) D4364 48-Tooth Replacement Blade Model W1835 Machine Specifications, Page 2 of 2...

  • Page 8: Controls And Features

    Model W1835 (For Machines Mfg. Since 12/12) Controls and Features A. Primary Handle: Used to steady the saw E. Rail Adjustment Knobs: Allows for when plunging and to advance its position adjustment of play in how the saw slides on the workpiece/rail track.
  • Page 9 Model W1835 (For Machines Mfg. Since 12/12) Dust Collection Port: 1 ⁄ " port for M. Base Plate: Can be attached to the connection to a dust collection system or accompanying rail track or placed directly shop vacuum (not included).

  • Page 10: Safety

    Model W1835 (For Machines Mfg. Since 12/12) SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Power Tool The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.
  • Page 11 Model W1835 (For Machines Mfg. Since 12/12) WEARING PROPER APPAREL. Do not wear CHILDREN & BYSTANDERS. Keep children and clothing, apparel or jewelry that can become bystanders at a safe distance from the work entangled in moving parts. Always tie back area.

  • Page 12: Additional Safety For Track Saws

    Model W1835 (For Machines Mfg. Since 12/12) Additional Safety for Track Saws BLADE MAINTENANCE. Always ensure that the STOPPING AND RESTARTING CUTS. Allow blade saw blades are sharp, undamaged, and to reach full speed before cutting. Complete tightly attached before each use. Only use all cuts when possible.

  • Page 13: Understanding Kickback

    Model W1835 (For Machines Mfg. Since 12/12) Understanding Kickback • Follow cuts through to completion whenever possible. If a cut must be stopped before completion or the Kickback is a sudden and unexpected expulsion of the saw blade begins to bind, release the...

  • Page 14: Electrical

    Model W1835 (For Machines Mfg. Since 12/12) ELECTRICAL Circuit Requirements This tool must be connected to the correct size and The tool must be properly set up type of power supply circuit, or fire or electrical damage before it is safe to operate. DO NOT may occur.

  • Page 15: Polarized Plug

    Model W1835 (For Machines Mfg. Since 12/12) Polarized Plug 5-15 Receptacle This tool is double-insulated and therefore does not have a grounding wire or plug. The two-pronged, NEMA 1-15 plug has a polarized end; this means that one prong (the neutral connector) is wider than the other (the hot connector).

  • Page 16: Setup

    Keep tool disconnected from power The following is a description of the main components until instructed otherwise. shipped with the Model W1835. Lay the components out to inventory them. Note: If you can't find an item on this list, check the mounting location on the tool or examine the packaging materials carefully.

  • Page 17: Dust Collection

    Model W1835 (For Machines Mfg. Since 12/12) D4363—Accessory Pack for W1835 A. Rail Track Connector ........1 B. Stabilizer ............1 C. Adjustable Stop ..........1 D. F-Clamps ............2 Figure 6. D4363 Accessories Pack. D4364—48-Tooth Blade for W1835 Saw Figure 7. D4364 48-Tooth Blade.

  • Page 18: Operations

    Using Saw The W1835 Track Saw is designed to be used with wood and wood-based material. This tool should not be used to cut ferrous metals (steel, cast iron, etc.), glass, aluminum, plastics, ceramics, tile, drywall, cementious backer board, carpet, foam, or any type of food.

  • Page 19: Changing Blades

    Model W1835 (For Machines Mfg. Since 12/12) Changing Blades Severe lacerations, amputation, or When changing saw blades, always keep the saw in an death can occur if blade changing/ upright position. Position the saw along the edge of a adjustment is attempted while saw is workbench or table, so that the blade can be lowered connected to power.

  • Page 20: Riving Knife Adjustment

    Model W1835 (For Machines Mfg. Since 12/12) Riving Knife Adjustment The riving knife must be properly aligned with the blade Riving Knife and positioned the correct distance away from it to work Port Hole effectively. As with changing the blade, always keep the saw upright,...

  • Page 21: Setting Cutting Depth

    Model W1835 (For Machines Mfg. Since 12/12) Setting Cutting Depth ⁄ " Blade Clearance Cutting depth should always be set at just past the bottom of the workpiece. The best way to accurately set the depth is to position the saw along one edge of the...

  • Page 22: Making Straight Cuts

    Model W1835 (For Machines Mfg. Since 12/12) Making Straight Cuts There are generally two types of cuts made with this saw—straight cuts and plunge cuts. Straight cuts are made with the blade already extended, with the cut beginning on one edge of the workpiece and Eye injury hazard! Always wear safety ending on the opposite side.

  • Page 23: Making Plunge Cuts

    Model W1835 (For Machines Mfg. Since 12/12) Making Plunge Cuts Plunge cuts are made by positioning the saw on the Making blind plunge cuts without workpiece so that the blade begins cutting as soon as it checking your cutting path for unseen is lowered.

  • Page 24: Using Rail Track

    Model W1835 (For Machines Mfg. Since 12/12) 4. Engage the plunge release and lower the blade slightly, but do not make contact with the workpiece. Let the saw reach full speed before contacting the workpiece. Doing so 5. To activate the saw, engage the power trigger while will reduce the risk of kickback, help holding the plunge release.

  • Page 25: Adding Rail Tracks

    Model W1835 (For Machines Mfg. Since 12/12) Adding Rail Tracks Connector Additional rail tracks (sold separately) can be joined with the rail track connector. To connect multiple tracks, insert the connector into the inner grooves of each rail track (see Figure 23). Flip the rail tracks over and slide the tracks together so that the connector is equally- distributed.

  • Page 26: Maintenance

    If this warning is ignored, seri- ous personal injury may occur. Cleaning Cleaning the Model W1835 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. Lubrication All rotating parts within the saw are pre-lubricated and shielded, and do not need further lubrication.

  • Page 27: Service

    Model W1835 (For Machines Mfg. Since 12/12) SERVICE Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop!

  • Page 28: Adjusting Zero-Stop Set Screw

    Model W1835 (For Machines Mfg. Since 12/12) Adjusting Zero-Stop Set Screw The zero-stop set screw (see Figure 27) keeps the saw Zero-Stop Set Screw resting at exactly 90°. It can be adjusted using a 2.5mm hex wrench. To adjust the zero-stop set screw, do these steps: 1.

  • Page 29: Parts

    Model W1835 (For Machines Mfg. Since 12/12) PARTS Track Saw Parts Breakdown WARNING! Universal Motor OUTPUT 1.1 KW WEIGHT 11 LBS. 5500 VOLT DATE SER. NO. W1835 Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase.

  • Page 30: Track Saw Parts List

    Model W1835 (For Machines Mfg. Since 12/12) Track Saw Parts List PART # DESCRIPTION PART # DESCRIPTION X1835001 POWER CORD 18G 2W 72" 1-15P XPFH05M FLAT HD SCR M5-.8 X 12 XPAW05M HEX WRENCH 5MM XP6002ZZ BALL BEARING 6002ZZ X1835003...

  • Page 31: Rail Track Parts Breakdown

    Model W1835 (For Machines Mfg. Since 12/12) D4362 Rail Track & D4363 Accessory Pack Parts Breakdown PART # DESCRIPTION PART # DESCRIPTION XD4362001 BOTTOM RUBBER STRIP XD4363101 STABILIZER BODY XD4362002 BOTTOM FOAM STRIP XD4363102 KNOB BOLT 5/16-18 X 1/2 XD4362003...
  • Page 32 Model W1835 (For Machines Mfg. Since 12/12) -30-...
  • Page 33 Model W1835 (For Machines Mfg. Since 12/12)
  • Page 34 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 35: Warranty

    Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox machine or machine part, which in normal use has proven to be defective, provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years, and provides Woodstock International, Inc.
  • Page 36 High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:...

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