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Travis Industries 21 TRV GSR2 Installation Manual

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Download this manual See also: Owner's Manual
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2015, T.I.
21 TRV GSR2
Fireplace (w Screen)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
4150309
Tested and Listed by
ANSI Z21.88-2014
CSA 2.33-2014
 Built-In Direct Vent
Fireplace
 Natural Gas or Propane
 Residential or Mobile
Home
www.travisproducts.com
100-01421

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Summary of Contents for Travis Industries 21 TRV GSR2

  • Page 1 21 TRV GSR2 Fireplace (w Screen) Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 21 TRV GSR2 fireplace. For operating and maintenance instructions, refer to the 21 TRV GSR2 Owner's Manual (part # 100-01422). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88.

  • Page 3: Table Of Contents

    LINER INSTALLATION ADDENDA ..... 50 Fuel ..............21     WIRING DIAGRAM ........51 Gas Line Connection ......... 21   Index ..............52   Gas Inlet Pressure..........21   Optional Gas Line Location ....... 22   4150309 100-01421 Travis Industries...

  • Page 4: Safety Warnings

    Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. 4150309 100-01421 Travis Industries...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 6: Installation Options

    See "Gas Line Requirements" for Details on the Gas Inlet Nailing Bracket 45° (Framing) 20.125" 12.375"* * See "Clearances" and "Framing Dimensions" for details. NOTE: 0.5" clearance is required to the angled sides and rear of the fireplace. 4150309 100-01421 Travis Industries...

  • Page 7: Packing List

    Complete the vent installation.  Install the hearth (if applicable).  Install the drywall and facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 37) and install the grill or face. 4150309 100-01421 Travis Industries...

  • Page 8: Installation Overview - Top Vent Configuration

    Requirements" See the section "Mantel Requirements" See the section "Vent Requirements" Drywall See the section "Electrical Connection" Gas Line (left side or beneath) 1" Min. Clearance from Face to Side Wall See the section "Hearth Requirements" 4150309 100-01421 Travis Industries...

  • Page 9: Installation Overview - Rear Vent Configuration

    "Mantel Requirements" "Vent Requirements" See the section "Termination Requirements" Drywall 1" Min. (from face) See the section "Acceptable Vent Lengths" See the section "Electrical Connection" See the section See the section "Gas Line Installation" "Hearth Requirements" 4150309 100-01421 Travis Industries...

  • Page 10: Massachusetts Requirements

    A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. 4150309 100-01421 Travis Industries...

  • Page 11: Top Vent Or Rear Vent Configuration

    (for falling into the fireplace. all subsequent steps). Remove the cover plate, and heat shield. Cover Plate Heat Shield Inner Flue Remove the inner flue assembly Assembly and exhaust cover plate. Exhaust Cover Plate 4150309 100-01421 Travis Industries...

  • Page 12: Converting The Fireplace To Rear Vent (Continued)12

    Insert the large piece of insulation into the intake duct. Note how the wider portion goes to the sides. Tuck it into the cavity so it lays flat. Remove the flue collar suport, rotate it 180°, and re-attach it to the fireplace. 4150309 100-01421 Travis Industries...

  • Page 13: Converting The Fireplace To Rear Vent (Continued)13

    (make sure (make sure the the gasket is in place gasket is in place while attaching). while attaching). NOTE: Install the flue assembly with the diffuser to the bottom. 4150309 100-01421 Travis Industries...

  • Page 14: Fireplace Placement Requirements

    Raised Platform Make Sure the Fireplace is Raised a Minimum 3/8” (9mm) Faces, when installed, extend 3/8” (9mm) below the base of the fireplace. Make sure the fireplace is raised appropriately to allow for face installation. 4150309 100-01421 Travis Industries...

  • Page 15: Minimum Framing Dimensions - Top Vent Configuration

    Control Wire (right side) Make Sure the Fireplace is Raised a Minimum 3/8” (9mm) Faces, when installed, extend 3/8” (9mm) below the base of the fireplace. Make sure the fireplace is raised appropriately to allow for face installation. 4150309 100-01421 Travis Industries...

  • Page 16: Minimum Framing Dimensions - Rear Vent Configuration

    Make Sure the Fireplace is Raised a Minimum 3/8” (9mm) Faces, when installed, extend 3/8” (9mm) below the base of the fireplace. Make sure the fireplace is raised appropriately to allow for face installation. 4150309 100-01421 Travis Industries...

  • Page 17: Televisions Placed Above The Fireplace

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Television (TV) Min.

  • Page 18: Nailing Brackets

    90°. TOP VIEW Framing 7/8” to 1” Facing Nailing Bracket Fireplace For installations using 1” facing (1/2” drywall with Drywall 3/8” tile, 7/8” tile, etc.) fold the upper tab out 90°. Tile 7/8” 4150309 100-01421 Travis Industries...

  • Page 19: Corner Installations - Top Vent Configuration

    Min. 1/2" Clearance Corner Installations - Rear Vent Configuration Typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances apply). Minimum 1" Clearance 6.25" (Approx.) NOTE: Typical 9" Section 37.75" Min. 4150309 100-01421 Travis Industries...

  • Page 20: Outdoor Fireplace Installations

    Installation (for qualified installers only) Outdoor Fireplace Installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right).

  • Page 21: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. 4150309 100-01421 Travis Industries...

  • Page 22: Optional Gas Line Location

    1-3/8" above the base of the fireplace. base of the fireplace. 5" 4-1/2" 7-1/4" NOTE: a 3" diameter hole is required to provide 1/2" F.P.T. clearance for the gas inlet screws. Gas Line (1/2" M.P.T.) 4150309 100-01421 Travis Industries...

  • Page 23: Electrical Connection (Required)

    Secure the romex connector to the cover plate. Route the electrical line through the cover plate and attach the electrical leads. Replace the cover plate. 4150309 100-01421 Travis Industries...

  • Page 24: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. 4150309 100-01421 Travis Industries...

  • Page 25: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections.  Horizontal sections require a 1/4" rise every 12" of travel.  Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape). 4150309 100-01421 Travis Industries...

  • Page 26: Approved Vent Configurations

    Determine the correct restrictor position (see the charts under "Approved Vent Configurations" - the factory position is #1). Lift up the adjustment plate and move it so the correct notch falls into the slot on the adjustment bracket. 4150309 100-01421 Travis Industries...

  • Page 27: Diffuser Plate Adjustment

    # 1 postion. Remove the diffuser. DIFFUSER SIDE VIEW Bend the round portion of the Before (Stock - Position # 1) diffuser 90°. After (Position # 2) Secure the diffuser plate with the screws removed earlier. 4150309 100-01421 Travis Industries...

  • Page 28: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow 4150309 100-01421 Travis Industries...

  • Page 29: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow 4150309 100-01421 Travis Industries...

  • Page 30: Rear Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow 4150309 100-01421 Travis Industries...

  • Page 31: Rear Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow 4150309 100-01421 Travis Industries...

  • Page 32: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material. 4150309 100-01421 Travis Industries...

  • Page 33: Hearth Requirements

    A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. Raised Fireplaces Fireplace Stand 4150309 100-01421 Travis Industries...

  • Page 34: Facing Requirements

    White Tape Gasket (attached to fireplace) (approx.) Side View Fireplace Face 1/2" Thick Facing (drywall, paneling, tile, etc.) - may be combustible or non-combustible 3/8" NOTE The face extends 3/8" (9mm) below the base of the fireplace. 4150309 100-01421 Travis Industries...

  • Page 35: Facing Detail - Tile Facing

    (see “Nailing Bracket” for details). For this example the facing is 7/8" thick (3/8" tile plus 1/2" drywall). The framing is positioned 1" behind the front of the fireplace. Fireplace Drywall Face Tile Side View - Tile Facing Fireplace Face Tile Drywall 4150309 100-01421 Travis Industries...

  • Page 36: Mantel Requirements

    Non-combustible mantel columns do not have a minimum clearance. If you have a tapered mantel, measure the mantel height at the point where it protrudes 3/4” in front of the face. 4150309 100-01421 Travis Industries...

  • Page 37: Steps For Finalizing The Installation

    4. Install the four AA batteries (see illustration below). The AA batteries act as a power backup in case the household (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC (see the Owner’s Manual for details). 4150309 100-01421 Travis Industries...

  • Page 38: Air Shutter Adjustment

    If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. 4150309 100-01421 Travis Industries...

  • Page 39: Barrier Removal

    Lift the barrier up, pivot the top forward, and remove from the fireplace. HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. 4150309 100-01421 Travis Industries...

  • Page 40: Glass Frame Removal And Installation

    Insert the tabs on the glass frame into the slots on the glass frame brackets (attached to the fireplace). Attach the two glass latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. 4150309 100-01421 Travis Industries...

  • Page 41: Glass Frame Removal And Installation (Continued)

    Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. 4150309 100-01421 Travis Industries...

  • Page 42: Log Set Installation

    The bottom edge of the log should be located behind the burner ports (see the illustration below). CROSS-SECTIONAL VIEW Rear Log Burner Make sure the ledge on the burner lines up with stepped-down portion of the rear log. 4150309 100-01421 Travis Industries...

  • Page 43: Right Log Installation

    The right twig rests on the burner and leans against the indent on the right log. Install the twig as shown below. The bottom of the twig is placed one inch to the right of the center screw on the burner. 4150309 100-01421 Travis Industries...

  • Page 44: Left Twig Installation

    Log Installation Overview Correct view of complete log installation. Place embers in the firebox corners and along the front edge of the burner. Do not place embers over burner holes or allow the embers to block airflow. 4150309 100-01421 Travis Industries...

  • Page 45: Lp Conversion Instructions

    Burner Replacement: Make sure the burner manifold inserts over the front (left) orifice. Make sure the burner is fully seated and pilot hood lines up with the burner holes at the rear edge of the burner. 4150309 100-01421 Travis Industries...
  • Page 46 Thread Sealant 15/16" 24mm 1/2" Wrench Orifice ID Natural Gas LP (Propane) ORIFICE SIZE (ID) Front Burner Orifice #55 DMS #66 DMS* Rear Burner Orifice #55 DMS #67 DMS* *Orifice is non-standard (cross-drilled for air dilution). 4150309 100-01421 Travis Industries...
  • Page 47 (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten). Natural Gas Orifice = .020N (3way) .020N .018N (2way) .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench 4150309 100-01421 Travis Industries...
  • Page 48 NOTE: When placing the log, make sure the back edge rests on the bracket, elevating it above the burner. Place the included rivet into the far right burner hole as shown below. Replace the firebox components. Install the logs and embers. Replace the glass. 4150309 100-01421 Travis Industries...
  • Page 49 Leak test this area after installation to verify proper installation. 10 Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. 4150309 100-01421 Travis Industries...

  • Page 50: Liner Installation Addenda

    (these instructions are not given with the kit). Before installing the liner, remove the burner, disconnect the accent light cover, unscrew the assembly, and rotate it forward out of the way (see illustration below). 4150309 100-01421 Travis Industries...

  • Page 51: Wiring Diagram

    3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) 4150309 100-01421 Travis Industries...

  • Page 52: Index

    ..............29 Installation Overview – Top Vent Configuration . 8 Top Vent or Rear Vent Configuration ....11 Liner Installation Addenda ........ 50 Vent Requirements .......... 24 Log Set Installation ........... 42 Wiring Diagram ..........51 4150309 100-01421 Travis Industries...

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