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USER MANUAL
XT400ATV
This operating manual includes important safety and maintenance information.When
reselling the ATV to the next buyer,the operation manual should be passed on together with
it because the next user also need the manual .Please read the manual carefully before
driving the new JUNMA 300 ATV. If failed to conform the requirements described in the
manual, it will be easy to cause inuries and deaths
Warning
Read this manual carefully and follow the operating procedures and methods
described in this manual
Never operate an ATV without proper training or instruction
A child under 16 years old should never operate an ATV. Never allow drive of an ATV
by and individal person if he or she does not have the abilites to operate it safely.
Warning:
Injury or death could be result from failare to follow WARNING instructions when you are
operating, inspecting or repairing the ATV.
Always avoid driving and ATV on any paved surfaces, including side walks, parking
lots and streets.
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Summary of Contents for Kinroad XT400ATV
- Page 1 USER MANUAL XT400ATV This operating manual includes important safety and maintenance information.When reselling the ATV to the next buyer,the operation manual should be passed on together with it because the next user also need the manual .Please read the manual carefully before driving the new JUNMA 300 ATV.
- Page 2 Never operate an ATV on any public street, road or highway, even a dirt or gravel one. Never drive an ATV without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield).gloves, boots, long-sleeved shirt or jacket, and long pants.
- Page 3 make sudden gear changes. Never go over the top of a hill at high speed. Always follow proper procedures for going down hills and for braking on hills as described in this manual. Check the terrain carefully before starting down any hill. Shift your weight backward.
- Page 4 brakes after wiping water away. If necessary, apply them several times to let friction dry out the linings. Always be sure there are no obstacles or people behind you when operating in reverse. When it is safe to proceed in reverse, go slowly. Always use the size and type tires specified in this manual.
- Page 5 1. Headlight 2. Front wheel 3.Mirror 4.Main switch 5. 2WD/4WD transforming lever 6. Fuel cock 7.Taillight 8.Rear wheel 9.Rear luggage carrier 10.Exhaust silencer 11.Cushion 12.Fuel tank cover 13.Brake pedal 14.Front luggage carrier. 15.Gear bar...
- Page 6 16.Parking brake shoe 17. Throttle lever 18. Handlebar switch 19. Choke 20. brake lever Key identification number The key identification number should be stamped on the key as shown in the following drawing. This number can be used for ordering a new key. Vehicle identification number The vehicle identification number is stamped on underside of seat.
- Page 7 Main Switch Function of the respective switch positions are as follow: ON： Engine can be started only at this position and the headlight and taillight come on when the light switch is on. OFF： All electrical circuits are switched off. The key can be removed in this positio Handlebar switch...
- Page 8 1. Lighting switch 2.Horn switch 3.Turn light switch 4.Starting switch 1.When the light switch placed at ,the high beam light comes on, when the switch is placed at the low beam light comes on. 2. When pressing down the horn button, the horn sounds. 3.
- Page 9 if you can’t find or solve the problem yourself. Brake Lever The brake lever is located on the right handlebar. Pull it toward the handlebar to apply the brake. The brake lever is located on the right side of the machine .Tread down the pedal to apply the brake.
- Page 10 How to avoid the hazard Always set the parking brake before starting the engine. Always be sure the parking brake have been released before you begin to ride. Note: It indicates you don’t conduct maintenance or operation of four wheel vehicle of ATV according to the requirements in the manual, the vehicle might be damaged due to this reason.
- Page 11 There are four shift gear : 1.Low speed 2.high speed 3. idle shift 4.Reverse Warning: 1.When reverse must make sure the ATV has stop and Low the Throttle lever 2.Use the low speed gear on the rough road. 3.if not on the smooth road or the driver has skill, don’t use the high speed gear. Fuel tank cap Remove the fuel tank cap by turning it counter-clockwise.
- Page 12 If the lever is in this position, fuel will not flow. Always turn the lever to this position when the engine is not running. If the lever is in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position.
- Page 13 incorrect adjust it see pages. 2. Brake operation Test the brakes at slow speed after starting out to make sure they are working properly. If the brakes do not provide proper braking performance, inspect the brakes for wear. See page. Fuel Make sure there is sufficient gasoline in the tank.
- Page 14 SAE5W30:Suitable for the ambient temperature(0 or below) Recommended engine oil classfication: SE,SF,SG type or higher. Oil quantity: Periodic oil change:2.9L With oil filter replacement:3.0L Total amount:3.5L Lubrication oil of gear case Make sure the lubrication oil of gear case is at the specified lever. Add oil as necessary.
- Page 15 The battery is and enclosed one and unnecessary to fill water. Don’t take off the closing bolt when charging. When charging. Please obey the charging current and time as shown on the following table. Charge criteria: Charge the battery with ten percent of capacity of battery for 5 to 10 hours, or quickly charge the battery with 2A to 3A for 2 hours.
- Page 16 Never ride the ATV in cold weather, always make sure all control cables work smoothly before you begin ridding. Starting a cold engine: 1. set the parking brake 2. Turn the fuel lock to ON 3. Turn the main switch key to position. 4.
- Page 17 between zero and 20 hours. During this period prolonged full open throttle operation or any condition which might result in excessive engine heating must be avoided, after every full open throttle acceleration, the engine should run at lower speed for a rest so as to rid itself of the temporary build up of heat.
- Page 18 walk up them easily. 1. Appling the brakes in low gear to stop the machine. 2. stop the engine. Pay attention to the following points. Choose only accessories designed for your ATV dealer has a variety of genuine accessories. Choose a genuine accessory. Warning: Accessories should be rigidly and securely installed.
- Page 19 3. Cargo should be put as close to the center of the ATV as possible. Put cargo at the front of the rear luggage carrier. Put the cargo on the middle position and fix it on the carrier firmly. 3. Make sure the load does not interfere with controls or your sighting. 4 .Ride more slowly than you would with a load.
- Page 20 manual to protect your ATV. 5. Always select the size and type of tyres specified in the operation manual for this vehicle to keep the normal tyre pressure. 6. Speed limit valve This valve is used for beginners to limit the max speed of the ATV. Rotate the bolt clockwise to increase max.speed,and rotate it countercloclwise to decrease max speed.
- Page 21 exhaust cylinder. Park the machine where pedestrians or children can not touch it. 10. Where to drive This vehicle is designed for wild terrain. So driving on the tarmacadam shall give rise to out of control Don’t operate the ATV on the tarmacadam, including the pavement public road, parking ground and walking street.
- Page 22 before turning in high speed. The turning speed should not be too high. As you approach a curve, slow down and begin to turn the direction rod. Then put your gravity center on the footboard to the outside of the curve and lean your body inside. Make the engine to maintain an even speed when passing the curve.
- Page 23 Transfer your body gravity center forward and avoid abrupt acceleration and shift. Drive in low speed when climbing the hill. Warning: There may be other vehicles and persons on other side of slop. If your ATV can not climb the slope, turn round your ATV. Make turning practice according to procedures in operation manual.
- Page 24 Caution: Practice the braking skill when decending the hill. Look over the terrain carefully before decending and transfer your body gravity center backward. Ride in low speed when decending the hill turning speed should not be too high when making a turn, and keep driving straight as far as possible.
- Page 25 Don’t try to ride over big obstacles such as rock and tree on the road. Follow the proceduces in operation manual when riding over obstacles. Slipping The ATV may lose control when driving on loose and slippery surface. Moving your gravity center forward is helpful to control the slipping of front wheels.
- Page 26 necessary to tighten nuts and bolts. Note: If you do not have a required torque wrench during maintenance, take your machine to a dealer to check the torque settings and adjust them as necessary. Engine oil 1. Engine oil level measurement a.
- Page 27 turn off place a container under the engine. Remove the dipstick and open the drain plug to drain the oil. b. Remove the oil filter cover and oil filter. Clean the oil strainer and oil filter with solvent. c. Inspect the O-ring and replace if damaged. d.
- Page 28 Lubrication oil replacement of final gear case a. Remove the gear case cover. b. Place the ATV on a flat surface. c. Place a container under the final gear case. d. Remove the oil filler bolt and the drain plug to drain the oil. e.
- Page 29 Lubrication oil replacement of front drive gear case a. Place the ATV on a flat surface b. Place a container under the front drive gear case. c. Remove the oil filter bolt and the drain plug to rain the oil. d.
- Page 30 Spark plug torque:17.5Nm(1.75m.kg) Air filter cleaning There is a check hose at the bottom of the air filter case. If there are dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. Caution: The carburetor was set at the factory after many test.
- Page 31 Brake liquid inspection Lacking of brake liquid may let air run into the brake system, which may lead the brake be out of function. Before driving, check whether the brake liquid level is higher than the lower limit. Refill the brake liquid at same model if necessary. Brake liquid replacement 1.
- Page 32 Wheel installation Wheel installation is contrary from the removal procedure .Pay attaention to the following points: 1. The arrow mark on the tyre must point to the rotating direction of the wheel. 2. Tapered wheel nuts are used for both front and rear wheels. Install tapered side of the nut towards the wheel.
- Page 33 1. Before cleaning the ATV: a. Plug up the exhaust pipe with plastic bag or strong rubber band to prevent water b. The spark plug and oil filler caps must be strictly installed. 2. If the engine case is excessively dirt, wash it with degreaser. Don’t use degreaser for wheel.
- Page 34 1. Add fresh fuel into fuel tank. 2. Add one tablespoon of SAE 10W30 or 20W40 motor oil in the spark plug hole and reinstall the spark plug. Ground the spark plug wire and run the engine over several times too coat the cylinder body with oil. 3.
- Page 35 Item Specification Item Specification Dimension:Overll Gear ratio: length 2150mm Low speed 2.188 Overall width 1130mm High speed 1.069 Overall height 1200mm Reveerse -1.5 Seat height 860mm Whell base 1400mm Minimum ground clearance 210mm Frame minmum turning radius 3200mm Frane type stell tube Basic weight Caster angell...
- Page 36 Engine oil: Brake: Periodic oil change 2.8L Front brake type pan hydraulic brake With oil filter repiacment 3.0L Operation left hand operation Total amount 3.5L Rear brake type pan hydraulic brake Total amount of gear oil 0.23L left hand or right foot brake Operation Main fuel tank capacity Reserve fuel tank capacity...
- Page 37 INITIAL EVERY ITEM ROUTINE 1 mouth 3 mouth 6 mouth 6 mouth 1 year △ △ △ Valve Check value clearance.Adjust if necassary Spark plug Check comdition. Adjust △ △ △ △ clean.Replace if necessary. Air filter Clean.Replace if necessary. Every 20-40 hours(more often in wet or dusty areas) Carburetor Check idle speed/starder operation.Adjust...
- Page 38 B: blue G: green Y: yellow BL: black O: orange A: azury W: white P: purple U: umber GR: gray...