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INSTRUCTION MANUAL
D28116-XE, D28117-XE, D28133-XE, D28136-XE, D28137-XE
HEAVY-DUTY SMALL ANGLE GRINDERS

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Summary of Contents for DeWalt D28116-XE

  • Page 1 INSTRUCTION MANUAL D28116-XE, D28117-XE, D28133-XE, D28136-XE, D28137-XE HEAVY-DUTY SMALL ANGLE GRINDERS...
  • Page 3: Definitions: Safety Guidelines

    1) WORK AREA SAFETY Definitions: Safety Guidelines a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the The definitions below describe the level of severity for each signal presence of flammable liquids, gases or dust.
  • Page 4: Electrical Safety

    d) Remove any adjusting key or wrench before turning the power tool on. A performed. Use of the power tool for operations different from those intended wrench or a key left attached to a rotating part of the power tool may result in could result in a hazardous situation..
  • Page 5: Additional Safety Instructions

    Additional Safety Instructions • Avoid bouncing the wheel or giving it rough treatment. If this occurs, stop the tool and inspect the wheel for cracks or flaws. • Check that the grinding wheel backing flange has a yellow rubber ring (S) •...
  • Page 6: Components (Fig. 1)

    backward while the wheel is in motion or kickback may occur. Investigate and WARNING: ALWAYS wear proper personal hearing protection that conforms to take corrective actions to eliminate the cause of wheel binding. ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise •...
  • Page 7 Keyless Guard FIG. 1 The keyless guard (C) allows for quick adjustment during the application to enhance D28136-XE application versatility. Dust Ejection System The dust ejection system prevents dust pile-up around the guard and motor inlet, and minimises the amount of dust entering the motor housing. Soft Start Feature D28116, D28117, D28133, D28136, D28137 The soft start feature allows a slow speed build-up to avoid an initial jerk when...
  • Page 8: Overload Protection

    Overload Protection depressed center wheels (Type 27) and hubbed grinding wheels (Type 27). The same guard is designed for use with sanding flap discs (Type 27 and 29) and wire brushes. The power supply to the motor will be reduced in case of motor overload. The power Grinding and cutting with wheels other than will return to normal once the tool has cooled down to suitable operating temperature.
  • Page 9: Grinding Wheels

    Grinding Wheels FIG. 6 MOUNTING AND REMOVING GUARD D28117, D28137 1. Remove fasteners. 2. Proceed as previously described to slide guard past the spindle. Type 27 guard Type 27 guard 3. Replace the fasteners. 4. Clamp the guard as previously described. Fitting and Removing a Grinding or backing flange Cutting Disc (fig.
  • Page 10: Cutting Wheels

    Cutting Wheels Sanding Discs Sanding Flap Discs Type 1 guard Type 1 guard Type 27 guard Type 27 guard rubber backing pad backing flange backing flange backing flange hubbed sanding sanding disc flap disc non-hubbed abrasive cutting wheel diamond cutting wheel sanding flap disc threaded clamp nut clamp nut...
  • Page 11: Spindle Lock

    Switches 3. Maintain a 20˚ to 30˚ angle between the tool and FIG. 9 work surface. WARNING: Hold the side handle and body of the tool firmly to maintain control of 4. Continuously move the tool in a forward and the tool at start up and during use and until the wheel or accessory stops rotating.
  • Page 12 Mounting and Using Cutting (Type 1) Wheels NOTE: If, after a period of time, the guard becomes loose, tighten the adjusting screw (M) with the clamp lever in the closed position. Cutting wheels include diamond wheels and abrasive discs. Abrasive cutting wheels CAUTION: Do not tighten adjusting screw with clamp lever in open position.
  • Page 13: Maintenance

    Metal Applications Blowing dust and grit out of motor and switch actuator using clean, dry compressed air is a necessary regular maintenance procedure. Dust and grit containing metal When using the tool in metal applications, make sure that a residual current device particles often accumulate on interior surfaces and could create an electrical shock (RCD) has been inserted to avoid residual risks caused by metal swarf.
  • Page 14: Three Year Limited Warranty

    Guarantee FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call (AUS) 1800 654 155 or (NZ) 0800 339258 for a free replacement. Applicable to hand held Power Tools, Lasers and Nailers. Three Year Limited Warranty WALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase.
  • Page 16 20 Fletcher Road, Mooroolbark, VIC 3138 Australia (03 8720 5100) • 5 Te Apunga Place, Mt Wellington, New Zealand (0800 339258) (OCT09) Part No. N043524 D28116-XE, D28117-XE, D28133-XE, D28136-XE, D28137-XE Copyright © 2009 D WALT The following are trademarks for one or more D WALT power tools: the yellow and black color scheme;...

This manual is also suitable for:

D28117-xeD28133-xeD28136-xeD28137-xe

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