Table of Contents
Related Manuals for Kranzle bully 980 TS T
Summary of Contents for Kranzle bully 980 TS T
- Page 1 Original operating manual - GB - H i g h - p r e s s u r e c l e a n e r s Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user.
-
Page 2: Description
Description of appliance bully 980 TS T, bully 980 TS, bully 1180 TS T, bully 1180 TS High-pressure gun with and quick-change system Interchangeable lance with Dirtkiller nozzle Interchangeable lance with washing lance Ergonomically shaped handle Hose drum with 15 m steel-weave... -
Page 3: Table Of Contents
Contents Page Description ......................2 Contents ......................3 Technical data ......................4 Overview “This is what you have purchased” ............. 6 General rules ......................7 Safety precautions – accident prevention ............8 Most important: connection to water supply; electrical connection ....10 Kränzle- technology ..................... -
Page 4: Technical Data
Technical data Kränzle Kränzle bully 980 TS T bully 1180 TS T Operating press. continuously adj. 3 - 18 MPa (30-180bar) 3 - 16 MPa (30 - 160 bar) Nozzle size Permissible overpressure 16 MPa 19,5 MPa Water output at 1.400 r.p.m. 16 l/min at 1.400 r.p.m. - Page 5 Kränzle Kränzle bully 980 TS bully 1180 TS Operating press. continuously adj. 3 - 18 MPa (30-180bar) 3 - 16 MPa (30 - 160 bar) Nozzle size Permissible overpressure 16 MPa 19,5 MPa Water output at 1.400 r.p.m. 16 l/min at 1.400 r.p.m.
- Page 6 This is what you have purchased Kränzle high-pressure cleaner bully 980 TST, bully 1180 TST with hose drum and 15 m steel-weave high-pressure hose, NW 8 Kränzle high-pressure cleaner bully 980 TS, bully 1180 TS without hose drum, with10 m steel-weave high-pressure hose, NW 8 Gun with safety catch with plug-in coupling...
-
Page 7: General Rules
General rules Range of application Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only. Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed. -
Page 8: Safety Precautions
Safety precautions Bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises (see technical data on page 4). Never direct the high-pressure jet at yourself or at others, not even to clean clothes or shoes. Do not direct the water jet at people or animals because high- pressure jets can be dangerous... - Page 9 Safety precautions – This is prohibited! Apply the safety catch on the spray gun after each use, in order to prevent unintentional spraying! Only use power cables which are in perfect working order! Do not damage the power cable or repair it incorrectly! Never allow children to use the high-pressure cleaner!
-
Page 10: Water Supply
Please note - important! Lack of water Lack of water occurs more often than you probably believe. The more powerful a high pressure cleaner is the greater is the danger that a lack of water occurs. If there is only an insufficient amount of water available, cavitation arises inside the pump, which is normally noticed too late or even not at all. -
Page 11: Electrical Connection
Insufficient quantity of electricity If there are too many collectors in your proximity connected to the network at the same time, the available voltage and the current intensity may decline. Consequently the motor of the high-pressure cleaner does not start or even blows. The power supply may also be insufficient if the power cable is too long or too thin. -
Page 12: Kränzle Technology
Kränzle technology Water and Cleaning System Water can be connected at mains pressure to the high pressure pump or it can be sucked directly from a storage tank. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance. Environmental, refuse disposal and water protection regulations must be observed! Lance with trigger gun... -
Page 13: Motor Protecting Switch
Motor protection switch The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 11). Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from the power supply, i.e. -
Page 14: Putting Into Operation
Putting into operation Move high-pressure cleaner to the job site. The Kränzle bully are movable machines with sturdy trolley ideally suited for difficult terrain. Never pull the machine if the water supply hose is still connected! Setting up – Location Neither set up or operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. - Page 15 Push on HP hose to gun. Screw together HP hose and gun. Push on lance or Dirtkiller lance to gun. Allow the slide-on sleeve to click into position. Unwind HP hose from hose drum without kinks and nooses. Connect water hose to water tank. The cleaner may be connected to water mains with cold or 60°C warm water.
- Page 16 Putting into operation Connect to circuit. 400 Volt, 50 Hz. The socket must be protected with a 16A delay action fuse on the mains side. Steplessly adjust operating pressure with handwheel. The maximum pressure is adjusted ex work Ventilation of the machine: Pull and release the trigger several times.
-
Page 17: Direct Suction
Direct suction Drawing water from ponds, rainwater tanks, etc. Due the suction capacity of its pump (up to 2.5 m suction height, max. hose length 3 m) this high-pressure cleaner can suck in water for cleaning purposes from separate containers or ponds. -
Page 18: To Shut Down The Pump / Frost Protection
To shut down the pump Switch off the machine Cut off the water supply Open the spray gun briefly until the pressure is released Apply the safety catch on the spray gun Remove the water hose and spray gun Drain the pump: switch on the motor for approx. 20 seconds Pull the plug from the socket Clean HP hose and wind up Clean power cable and wind up... - Page 19 Versatile due to Kränzle accessories Rotating washing brush with extension Sludge sucker made of stainless steel, Sludge sucker with 3 m suction hose Pipe cleaning hose with nozzle, 10 m 20 m 25 m 30 m...
- Page 20 Small repairs do it yourself! No water from the nozzle but the gauge shows full pressure: Most likely the nozzle is blocked. The pressure gauge shows full pressure, but from the nozzle comes only little water or no water at all. (Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.)
- Page 21 Pressure gauge shows little pressure, the water from the nozzle comes in squirts: Most likely the valves are soiled or sticky. The pressure gauge shows little pressure despite fully turned up pressure regulation. The water from the lance comes in squirts. The HP hose vibrates.
-
Page 22: Small Repairs Do It Yourself
Small repairs do it yourself! The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no.1: Leakage Having closed th gun, the HP cleaner must shut down and the pressure gauge must show „0“... - Page 23 The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no. 2: The return body is soiled or the sealing ring on the return body is defective. Unscrew pump outlet. Take out check ball and check for soiling or damage of ball or stainless steel seat inside the pump housing.
- Page 24 Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
- Page 25 Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
-
Page 26: Ec Declaration Of Conformity
EC declaration of conformity Hereby we declare that: Kränzle bully 980 TS / TST, Kränzle bully 1180 TS / TST, technical specifications available from: Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen Nominal volume flow rate: Kränzle bully 980 TS / TST: 960 l/h Kränzle bully 1180 TS / TST: 1140 l/h comply with the following guidelines Machinery directive 2006/42/EC... -
Page 27: Guarantee
Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with. The operating instructions form part of the guarantee. A guarantee only applies if original Kränzle accessories and original Kränzle spare parts are used correctly. -
Page 28: Spare Parts List
Spare parts list Kränzle bully 980 TST; bully 1180 TST... -
Page 29: Complete Assembly
Kunststoff-Senkschraube 5,0 x 20 45.421 1 Schraube 5,0 x 14 43.426 20.1 Frontplatte bully 980 TS 46.406 1 20.2 Frontplatte bully 980 TS T 46.406 2 20.3 Frontplatte bully 1180 TS 46.406 3 20.4 Frontplatte bully 1180 TS T 46.406 4 Verbindungsschlauch Pumpe-Schlauchtrommel 46.405... - Page 30 Spare parts list Kränzle bully 980 TS / TST Kränzle bully 1180 TS / TST...
-
Page 31: Pump Motor
Pump motor Position Description Qty. Ord.-No Stator 112 5,5kW 3x 400V / 50Hz 40.540 A-Lager Flansch 40.530 Rotor 112 40.531 5 Lüfterrad für BG 112 40.532 Lüfterhaube BG 112 40.533 V-Seal 40.545 Flachdichtung 43.030 Schrägkugellager 7306 40.704 Öldichtung 35 x 47 x 7 40.080 Passfeder 8 x 7 x 28 40.459... - Page 32 Spare parts list Kränzle bully 980 TS / TST Kränzle bully 1180 TS / TST...
- Page 33 Pump transmission unit for AQ-Pump Position Description Qty. Ord.-No Ölgehäuse 40.501 Innensechskantschraube M 8 x 30 41.036 1 Sicherungsscheibe 40.054 Flachdichtung 40.511 Öldichtung 20 x 30 x 7 40.044 1 Axial-Zylinderrollenlager AQ-Pumpe 40.524 11.1 Taumelscheibe AQ 10,8° 40.523-10,8 bei bully 980 TST + 980 TS 11.2 Taumelscheibe AQ 12,75°...
- Page 34 Spare parts list Kränzle bully 980 TS / TST Kränzle bully 1180 TS / TST...
-
Page 35: Unloader Valve And Pressure Switch
Unloader valve and pressure switch Position Description Qty. Ord.-No O-Ring 16 x 2 13.150 O-Ring 13,94 x 2,62 42.167 O-Ring 11 x 1,44 12.256 Edelstahlsitz 14.118 Sicherungsring 13.147 Edelstahlkugel 13.148 Edelstahlfeder 14.119 Verschlussschraube 14.113 Steuerkolben 14.134 Parbaks 16 mm 13.159 Parbaks 8 mm 14.123 Spanstift... - Page 36 Spare parts list Kränzle bully 980 TS / TST Kränzle bully 1180 TS / TST...
- Page 37 Valve housing AQ 20mm Position Description Qty. Ord.-No O-Ring 18 x 2 40.016 Einlaß- / Auslaß- Ventil 42.024 O-Ring 21 x 2 42.025 Ventilstopfen 42.026 Ventilstopfen mit R 1/4“ IG 42.026 2 Sicherungsring 40.032 Innensechskantschraube M 12 x 45 40.504 Wassereingang R1/2“...
- Page 38 Spare parts list Kränzle bully 980 TST Kränzle bully 1180 TST...
-
Page 39: Hose Drum
Hose drum Position Description Qty. Ord.-No Seitenschale 46.201 Trommelteil 46.202 Kunststoffschraube 5,0 x 20 43.018 Antriebswelle 46.404 Lagerklotz links 43.810 Schraube 6,0 x 30 43.423 Lagerklotz rechts 43.811 Welle Wasserführung 46.403 Handkurbel 48.108 Wellensicherungsring 22 mm 40.117 O-Ring 9,3 x 2,4 13.273 Sprengring 13.405... - Page 40 Gun with Vario-Jet lance Position Description Qty. Ord.-No Pistolenschale re+li 12.450 Schraube 3,5 x 14 44.525 Reparatursatz M2000 12.454 O-Ring 11,0 x 4,0 13.460 Steckkupplung 13.451 Stecknippel Edelstahl gehärtet R1/4“ IG 13.470 Rohr 965 lang, bds. R1/4“ AG 13.519 Griffschalen Lanze 12.406 Schraube 3,5 x 14 44.525...
-
Page 41: Dirtkiller With Lance
Dirtkiller with lance Position Description Qty. Ord.-No Sprühkörper 41.520 O-Ring 6,86 x 1,78 41.521 Düsensitz 41.522 Düse 055 41.523 3 Düse 075 41.523-075 Stabilisator 41.524 O-Ring 40.016 1 Sprühstopfen 41.526 Rohr 500 mm 2x M 12 x 1 41.527 1 ST 30-Nippel M 22 x 1,5 / M 12 x 1 ISK 13.363 Kappe vorn für Schmutzkiller... -
Page 42: Wiring Diagrams
Wiring diagram Kränzle bully 980 TS / TST Kränzle bully 1180 TS / TST On-Off switch with 14.5 Ampere overload protection Excess current release 12,0 A Pressure switch Inlet line via 4 x 1,5 mm 400 V / 50 Hz Pump motor 3x 400 V / 50 Hz... - Page 43 Notes...
- Page 44 I . K r ä n z l e G m b H E l p ke 9 7 D - 3 3 6 0 5 B i e l e fe l d Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i s a t i o n o f K r ä n z l e . A s d a t e o f 2 4 .